EP0385755A1 - Spray gun with five axis movement - Google Patents
Spray gun with five axis movement Download PDFInfo
- Publication number
- EP0385755A1 EP0385755A1 EP90302139A EP90302139A EP0385755A1 EP 0385755 A1 EP0385755 A1 EP 0385755A1 EP 90302139 A EP90302139 A EP 90302139A EP 90302139 A EP90302139 A EP 90302139A EP 0385755 A1 EP0385755 A1 EP 0385755A1
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- EP
- European Patent Office
- Prior art keywords
- axis
- extension
- spray nozzle
- spray
- movement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/30—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
- B05B1/3093—Recirculation valves, i.e. the valve element opens a passage to the nozzle and simultaneously closes at least partially a return passage the feeding means
Definitions
- This invention relates to robot manipulated spray guns, and, more particularly, to a spray gun particularly intended for coating printed circuit boards which is capable of movement along five "axes”, namely, movement in a first plane along an X and Y axes, movement in a perpendicular plane along a Z axis, rotation about an axis substantially parallel to the Z axis (the so-called “fourth axis”) and pivotal movement in a vertical plane oriented substantially parallel to the Z axis (the so-called "fifth axis" of movement).
- This invention also contemplates the use of fourth and fifth axis drive mechanisms on a spray gun which is fixed in the X, Y and Z directions and wherein the substrate to be coated is carried on a table movable relative to the spray gun in the X, Y and Z directions.
- Packaged circuit boards for electronic instruments are typically coated by a moisture-proof insulator film to protect the circuit boards from moisture, electric leakage and dust.
- a moisture-proof insulator film to protect the circuit boards from moisture, electric leakage and dust.
- the moisture-proof insulator films are what are known as conformal coatings, such as acrylic, polyurethane or epoxy synthetic resins dissolved in a volatile solvent. When applied to a clean printed circuit board, a uniform thickness insulative resin film is formed as the solvent evaporates on a continuous basis.
- the principal methods of applying coatings of moisture-proof insulators to printed circuit boards include:
- each of the above- referenced Shimada applications discloses a method of spraying insulative liquid coating material on to a printed circuit board in which a flat pattern nozzle is employed and relative movement is effected between the nozzle and circuit board in a direction transverse to the plane of the flat pattern discharged from the nozzle.
- the supply of coating material to the nozzle is intermittently interrupted so as to prevent a deposit of liquid coating on regions of the printed circuit board and/or circuit components which are to be left uncoated.
- One difficulty associated with the coating method disclosed in the above-referenced Shimada applications is to provide for movement of the spray nozzle or circuit board with respect to one another so that the desired pattern of coating material is obtained at all locations on the board.
- robot arms have often been employed to manipulate the spray guns having spray nozzle which are mounted in a fixed position thereon. These robot arms are capable of moving the spray gun and its spray nozzle in a Z direction, i.e., toward and away from the printed circuit board, and in the X and Y directions, i.e., along the length and width of the circuit board.
- circuit boards are not necessarily planar because circuit components and the like can protrude from the surface thereof.
- a spray gun having a spray nozzle relative to a substrate to be coated, such as a printed circuit board
- movement of the spray gun and spray nozzle in the X, Y and Z directions is coupled with independently controlled and actuated movement of the spray nozzle relative to the spray gun.
- Mechanisms associated with a robot arm which carries the spray gun are operative to move the spray gun and its spray nozzle along the X axis, Y axis and Z axis relative to the printed circuit board or other substrate to be coated.
- the apparatus of this invention includes one mechanism which rotates the spray nozzle of the spray gun about an axis parallel to the Z axis, and another mechanism which pivots the spray nozzle relative to the spray gun independently of the rotational movement.
- the apparatus of this invention therefore provides for five axis movement of the nozzle of the spray gun, e.g., along each o the X, Y and Z axes, in rotation about an axis parallel to the Z axis (the so-called “fourth axis") and in a pivoting or swinging motion relative to the spray gun (the so-called "fifth axis").
- the apparatus of this invention is adapted for use with a spray gun which includes the fourth and fifth axis drive mechanisms but is stationary in the X, Y and Z directions.
- the circuit board to be coated is carried on a table movable in the X, Y and Z directions relative to the fixed spray gun.
- a spray gun of the type shown, for example, in U.S. Patent No. 4,785,006 is modified slightly to accommodate an extension which is rotatably carried within an internal passageway formed in the interior of the gun and extends outwardly from the base of the gun body where the spray nozzle of the gun would ordinarily be mounted.
- This extension is formed with a coating delivery passageway which receives a movable plunger carried by the gun body. Coating material is introduced into the internal passageway of the gun body through an inlet and flows about the external surface of the plunger into the coating delivery passageway of the extension.
- the plunger is operative to open and close an outlet formed in the extension, and unused or excess coating material is recirculated through the hollow interior of the plunger back to the gun body for discharge through an outlet communicating with a source of coating material.
- a spray nozzle is rotatably mounted to the base of the extension in communication with the locating delivery passageway of the extension.
- the spray nozzle has a discharge outlet which is preferably offset from the longitudinal axis of the extension nd is operative to eject coating material on a substrate such as a printed circuit board when the plunger is moved to the open position.
- the spray gun, extension and spray nozzle are movable together along the X axis, Y axis and Z axis by a robot arm. In addition to this movement, separate mechanisms are provided to rotate the extension and spray nozzle relative to the spray gun and to swing or pivot the spray nozzle relative to the spray gun.
- the extension and spray nozzle may be rotated relative to the spray gun by operation of an indexing wheel which is fixedly mounted to the extension.
- the indexing wheel suitably has a number of circumferentially spaced pins each of which is engageable with a pusher plate movable between an extended and retracted position. Each time the pusher plate is extended, it engages one of the pins of the indexing wheel causing the indexing wheel and the extension to rotate with respect to the spray gun.
- a locking device associated with the indexing wheel maintains it in a rotatably fixed position while the pusher plate is returned from its extended position to the retracted position. All of these components are relatively light in weight which enables them to be used with a variety of robot arms without sacrificing speed of movement of the robot arm or adding appreciable inertial forces caused by excess weight.
- each stroke or extension of the pusher plate rotates the indexing wheel, and thus the extension and spray nozzle, an angular distance of 90° relative to the spray gun.
- the spray nozzle can be oriented to lay down a desired pattern of coating material in a direction substantially perpendicular to the direction of movement of the spray gun, irrespective of whether the spray gun is moving in the X direction or Y direction. This eliminates the need to move one of the spray gun or the target substrate in order to achieve a desired orientation of the spray pattern relative to the direction of movement of the gun.
- a mechanism is provided to pivot the spray nozzle in a plane generally parallel to the axis about which the spray nozzle rotates.
- a sleeve is slidably mounted to the extension and is movable vertically upwards and downwards along the extension.
- the sleeve suitably mounts a yoke which may be connected to the piston of a pneumatic cylinder.
- the yoke moves with the piston and forces the sleeve downwardly along the extension.
- the sleeve is moved upwardly along the extension when the piston is retracted within the cylinder, thus moving the yoke therewith.
- the nozzle crank arm may have an upper end pivotably mounted to the sleeve and a lower end pivotably mounted to the nozzle tilt lever.
- the nozzle tilt lever may be fixed to a projection on the spray nozzle, which is pivotably carried within an adaptor suitably mounted to the base of the spray nozzle.
- the nozzle crank arm in response to downward movement of the sleeve, the nozzle crank arm is moved downwardly which causes one end f the nozzle tilt lever to pivot in either a clockwise or counterclockwise direction.
- the spray nozzle is tilted in the same direction through the connection between the nozzle tilt lever and nozzle projection.
- the nozzle crankarm is moved in the opposition direction, pivoting the nozzle tilt lever and spray nozzle in the opposite direction.
- the nozzle crank arm and nozzle tilt lever are therefore effective to pivot the spray nozzle relative to the spray gun so that the discharge orifice of the nozzle is swung in an arcuate path relative to the substrate to be coated. This enables coating material to be directed at an angle relative to the circuit board and components carried thereon in order to coat the sides and/or underneaths of such components.
- the apparatus 10 of this invention includes a spray gun 12 of the type disclosed in U.S. Patent No. 4,785,996, the disclosure of which is incorporated by reference in its entirety herein.
- the spray gun 12 includes a gun body 14 formed with a stepped bore 16 extending to the bottom end of the gun body 14.
- a bearing 17 is carried within the bore 16 at the lower end of gun body 14, and a mounting block 18 rests atop the bearing 17.
- Both the bearing 17 and mounting block 18 are formed with a throughbore 19 and 21, respectively, which receive a movable plunger 22 having a hollow interior 23.
- a space is formed between the outside of plunger 22 and the throughbore 21 of mounting block 18 which is connected by a passage 24 formed in the mounting block 18 to a fluid inlet port 25 in the gun body 14. Coating material is introduced through port 25 and passage 24 into the throughbore 21 of mounting block 18 and flows along the outside of plunger 22.
- the gun body 14 mounts a cylindrical extension 26 which is rotatably carried by the bearing 17.
- the upper end of cylindrical extension 26 engages a seal 27 at the upper end of the bearing 17 and is captured thereat between the bearing 17 and an annular bottom portion of the mounting block 18.
- the cylindrical extension 26 is formed with an internal passageway 28 which, at its upper end, communicates with the throughbore 21 in mounting block 18 carrying the coating material. This passageway 28 receives the plunger 22 which extends downwardly to the bottom end of the extension 26.
- the lower end 30 of plunger 22 is tapered and formed to engage a seat 32 located t the bottom end of the extension 26.
- the plunger 22 is movable between an open, retracted position in which its lower end 30 disengages the seat 32 and uncovers a discharge outlet 34 formed therein, and an extended position shown in which the lower end 30 of plunger 22 engages seat 32 and blocks the discharge outlet 34. This movement of the plunger 22 controls the flow of coating material discharged from the extension 26 for deposition onto a substrate as described below.
- the coating material flows around the outside of the plunger 22 to its tapered, lower end 30 where it is ejected through the discharge outlet 34 if the plunger 22 is in the retracted, open position, and/or in order to remove excess coating material from the extension 26, provision is made to recirculate the coating material from the bottom of the extension 26 upwardly and out of the gun body 14.
- the plunger 22 is formed with a port 38 at a point immediately above its lower, tapered end 30. Excess or unused coating material which is not ejected through the discharge outlet 34 enters the port 38 of the plunger 22 and flows upwardly within its hollow interior 23 to a second port 40 formed at the upper end of the plunger 22.
- the coating material exits the port 40 and enters a cavity 42 formed in the gun body 14 between a seal in the form of a washer 43 located at the top of the mounting bloc 18 and a similar seal 44 which is held in place by a spring 45.
- This cavity 42 is connected to a recirculation outlet 47 formed in the gun body 14 which communicates with a source of coating material (not shown). It is contemplated that coating material will be continuously recirculated within the plunger 22 even when a portion of the coating material is ejected through discharge outlet 34. This ensures that the coating material remains heated to the appropriate temperature throughout the operation of spray gun 12.
- the instant invention is not intended to be limited to a hollow plunger 22 or other means of recirculating the coating material, i.e., the material could be "dead-ended" in the gun when not discharged therefrom.
- an adaptor 46 is threaded onto the bottom end of extension 26 for purposes of mounting a spray nozzle 48 thereto.
- the adaptor 46 has a collar 50 which mates with the external threads on the extension 26, and a bore 52 which communicates with the discharge outlet 34 in the seat 32 at the base of extension 26.
- a washer 53 is carried by the adaptor 46 which engages seat 32 to create a seal therebetween.
- the adaptor 46 is formed with a transverse throughbore 54 within which a cylindrical projection 56 of the spray nozzle 48 is rotatably mounted. O-ring seals 58 are interposed between the adaptor 46 and nozzle projection 56 to create a fluid-tight seal thereat.
- the nozzle projection 56 is formed with an L-shaped connector bore 60 which communicates at one end with the bore 52 in adaptor 46, and at the other end with a fluid delivery passageway 64 formed in the spray nozzle 48.
- a clean out screw 65 is mounted to the nozzle 48 and intersects passageway 64 to permit cleaning of nozzle 48 and the base of extension 26.
- the fluid delivery passageway 64 terminates at a discharge outlet 66 which is oriented in a downward direction relative to a substrate to be coated (not shown).
- a flow path for the coating material is therefore created from the extension 26 into the spray nozzle 48 which includes the bore 52 in adaptor 46, the connector bore 60 in the nozzle projection 56 and the fluid delivery passageway 64 within the body of spray nozzle 48.
- the flow of coating material through this fluid path is controlled by operation of the plunger 22 in moving between a retracted, open position relative to the discharge outlet 34 in seat 32, and a closed, extended position.
- a principal feature of this invention is the construction and operation of the mechanisms for moving the spray gun 12 and its spray nozzle 48 relative to a target substrate such as a printed circuit board.
- Mechanisms associated with the robot arm which supports the spray gun 12 are effective to move the spray gun 12 along the X axis, Y axis and Z axis.
- the details of such mechanisms form no part of this invention per se, and the following description of the X, Y and Z axis movement of the spray gun 12 is provided only for purposes of discussing the overall operation of the apparatus 10.
- the spray gun 12 would be held stationary and drive mechanisms would be provided to move a table (not shown) carrying the circuit board along the X, Y and Z axes.
- top refers to the upper portion of the spray gun 12 as illustrated in Figs. 1 and 2
- bottom refers to the lower portion of the gun body 14 in such Figs.
- the "X axis” is an axis extending left to right as illustrated in Fig. 1
- the "Y axis” is an axis extending in and out of the page of Fig. 1
- the "Z axis” is an axis extending in a vertical direction between the top and bottom of Fig. 1.
- the spray gun 12 is fixedly mounted to a gun mounting plate 68 having vertically extending side edges 70, one of which is shown in Fig. 1.
- the gun mounting plate 68 is captured between four rollers 72, two of which are located on each side edge 70 of the mounting plate 68.
- Each of the rollers 72 is rotatable on a pin 74 which is fixed to a frame 76 carried by the robot arm 78 illustrated schematically in Fig. 1.
- the frame 76 mounts a motor 80 whose output shaft 82 is drivingly connected to a pinion gear 84.
- This pinion gear 84 meshes with a rack 86 fixed to the gun mounting plate 68.
- the motor 80 is activated, the pinion gear 84 is rotated in either a clockwise or counterclockwise direction relative to the rack 86.
- the driving connection between the pinion gear 84 and rack 86 causes the gun mounting plate 68 to move vertically, i.e., along the Z axis, between the rollers 72 on each of its side edges 70.
- Such motion of the gun mounting plate 68 carries the spray gun 12 and spray nozzle 48 therealong to position the spray nozzle 48 at the desired vertical location with respect to a substrate such as a circuit board to be coated.
- Movement of the spray gun 12 and spray nozzle 48 in the Y direction is obtained as follows.
- the top plate of the frame 76 mounts four bearing blocks 88, 90 (two of which are shown) which are carried by guide rods or linear ways 92, 94, respectively, mounted by posts 95 to a support plate 96.
- the support plate 96 is mounted by posts 98, one of which is shown in Fig. 1, to guide rods 100 supported on a bearing bracket 101 by the robot arm 78.
- a motor 102 is fixed to the bottom of support plate 96 and has an output shaft 104 drivingly connected to a pinion gear 106.
- This pinion gear 106 meshes with a rack 108 mounted to the top plate of frame 76 which extends in a Y direction therealong.
- the pinion gear 106 drivingly engages the rack 108 and moves the frame 76, and thus the spray gun 12 and spray nozzle 48, in a Y direction along the Y axis as defined above.
- a third motor 110 mounted to the robot arm 78 has an output shaft 112 carrying a pinion gear 114.
- the pinion gear 114 drivingly engages a rack 116 which is mounted atop the support plate 96 and extends in an X direction therealong.
- the support plate 96 frame 76 and thus spray gun 12 and spray nozzle 48 all move in the X direction with respect to the fixed robot arm 78.
- Figs. 3, 3A, 3B and Fig. 1 the mechanism for rotating the spray nozzle 48 with respect to the spray gun 12 is illustrated. As described above, the spray gun 12 and spray nozzle 48 move as a unit in the X, Y and Z directions. The mechanism for fourth axis movement, however, is effective to rotate the spray nozzle 48 independently of the remainder of spray gun 12 and independently of any movement of the robot arm 78.
- An indexing wheel 118 is fixedly mounted to the extension 26 beneath the bottom end of the gun body 14.
- the indexing wheel 118 has four downwardly extending pins 120a-d which are spaced 90° from one another at the same radial distance from the centre of the index wheel 118.
- Four recesses 122a-d are formed in the periphery of the index wheel 118 in radial alignment with the pins 120a-d, respectively.
- a support frame 124 is cantilevered outwardly from one side of the index wheel 118 and is mounted in that position by screws 126 to the underside of the gun mounting plate 68.
- This support frame 124 carries a pneumatic cylinder 128 having a piston 130 which is movable between an extended position as shown in Fig. 3A, and a retracted position as shown in Fig. 3 and as described in more detail below.
- the piston 130 is fixed to a yoke 131, which, in turn, is pivotally mounted at 132 to a pusher plate 134.
- the pusher plate 134 is formed with a cam surface 136 on one side intermediate its two ends, and a notch 138 at its forward or lefthand end as viewed in Figs. 3-3B.
- a pin 140 extends upwardly from the top surface of the pusher plate 134 for purposes to become apparent below.
- the forward or lefthand side of the support frame 124 mounts a locking arm 142 which is pinned thereto at 144.
- One end of the locking arm 142 is angled and mounts a roller 146 which is engageable with the recesses 122 in the periphery of the index wheel 118.
- a spring 148 extending between the locking arm 142 and a post 150 carried by the support frame 124 urges one end of the locking arm 142 in a clockwise direction as viewed in Figs. 3-3B so that the roller 146 is retained against the periphery of index wheel 118.
- the fourth axis mechanism of this invention is as follows.
- the piston 130 of pneumatic cylinder 128 is in a retracted position wherein the pin 140 on the pusher plate 134 is located rearwardly of locking arm 142, and the pin 120b of index wheel 118 is located within the notch 138 of pusher plate 134.
- a spring 152 connected between the pusher plate 134 and frame 124 urges the pusher plate 134 against pin 120b.
- the roller 146 of locking arm 142 is seated within the recess 122c in the periphery of index wheel 118 so as to retain the index wheel 118 in a fixed, rotational position.
- the pusher plate 134 When the piston 130 is fully extended as in Fig. 3A, the pusher plate 134 has moved the index wheel 118 approximately 90°, i.e., the pin 120b has been moved to the position originally occupied by pin 120a as viewed in Fig. 3. In the course of moving in the forward direction, the pusher plate 134 travels in an arcuate path because of the circular shape of index wheel 118, and this is permitted by the pivotal connection between the pusher plate 134 and the yoke 131 connected to piston 130. This arcuate path permits pin 140 to pass around the end of lock arm 142 and free the lock arm for re-engagement with the periphery of wheel 118.
- the roller 146 of locking arm 142 seats in a recess on the periphery of index wheel 118, i.e., recess 122d as viewed in Fig. 3A. This locks the index wheel 118 in a fixed rotational position while the pusher plate 134 is returned to its initial position with the retraction of piston 130.
- cam surface 136 of the pusher plate 134 rides along the pin 120c which has been moved to the position originally occupied by pin 120b. See Fig. 3B.
- This cam surface 136 is effective to force the pusher plate 134 outwardly with respect to the locking arm 142 so that the pin 140 on pusher plate 134 can clear locking arm 142 and return to its original position rearwardly of locking arm 142 as illustrated in Fig. 3.
- a cam plate 143 is carried atop the indexing wheel 118.
- a trip lever 145 connected to a limit switch 147 rides against the outer periphery of cam plate 143. Upon reaching a predetermined position along the cam plate 143, the trip lever 145 activates the limit switch 147 to signal that the indexing wheel 118 is located in a "home" position, i.e., that the four pins 120a-d are oriented in a position such as shown in Fig. 3.
- a controller (not shown) associated with the robot arm controls is effective to control the operation of the pneumatic cylinder 128 so that the speed and frequency of the rotation of indexing wheel 118 can be altered as desired.
- the pneumatic cylinder 128 may be operated to extend and retract the piston 130 slowly or rapidly, and/or at high or low frequency, to obtain the desired rotational movement of the spray nozzle 48.
- FIGs. 2 and 2A the mechanism for tilting the spray nozzle 48 with respect to the extension 26 and spray gun 12 is illustrated.
- This mechanism is effective to "tilt” or pivot the spray nozzle 48 along an arcuate path independently of the movement of the spray gun 12 along the X, Y and Z axes, and independently of the rotation of the spray nozzle 48 described above.
- a pneumatic cylinder 154 is mounted to the gun mounting plate 68 and has a piston 156 fixedly mounted to a yoke 158 by nuts 159.
- a stop plate 160 is mounted at the base of the pneumatic cylinder 154 and is formed with a slot or bore which slidably receives a stop bolt 164.
- the stop bolt 164 is connected by adjustment nuts 166 to the yoke 158 and is movable therewith in response to extension and retraction of the piston 156.
- the yoke 158 has a pair of spaced arms 168, one of which is shown in the Figs., which are loosely received in a groove 170 formed by an upper disc 172 and a lower disc 174 of a sleeve 176.
- the sleeve 176 is generally cylindrical in shape and is slidably mounted on the extension 26 for movement therealong in the vertical direction, i.e., parallel to the Z axis.
- a connector pin 178 extends between the upper disc 172 and the index wheel 118 described above so as to maintain the relative rotational position of the index wheel 118 and vertically movable sleeve 176.
- the spray nozzle 48 is rotatably carried within the transverse throughbore 54 of adaptor 46 and the projection 56 of spray nozzle 48 extends outwardly therefrom.
- This projection 56 of spray nozzle 48 is clamped between a pair of arms 180, 182 which form part of a nozzle tilt lever 184.
- the arms 180, 182 of tilt lever 184 are spaced from one another and have a notch therebetween which circumscribes the nozzle projection 56.
- a bolt 185 extends between the arms 180, 182 which urges the arms 180, 182 together in clamping engagement with the nozzle projection 56 so that movement of the nozzle tilt lever 184 is directly transmitted to the spray nozzle 48.
- One end of the nozzle tilt lever 184 is pivotally mounted by a pin 186 to the lower end of a nozzle crank arm 188.
- the opposite, upper end of the nozzle crank arm 188 is pivotally mounted by a pin 189 to the sleeve 176 immediately beneath the bottom disc 174.
- pivotal motion of the spray nozzle 48 is obtained as follows.
- the pneumatic cylinder 154 is actuated to extent to the piston 156 and thus move the yoke 158 and stop bolt 164 downwardly as viewed in the Figs.
- the yoke 158 forces the sleeve 176 downwardly along the extension 26.
- This movement of sleeve 176 forces the nozzle crank arm 188 downwardly which pivots the nozzle tilt lever 184 in a clockwise direction as viewed in Fig. 2A.
- the spray nozzle 48 pivots in the same direction of movement as the nozzle tilt lever 184.
- the discharge outlet 66 of spray nozzle 48 is therefore tilted or pivoted in a clockwise direction through an arc corresponding to the amount of pivotal movement of the nozzle tilt lever 184.
- the extent of pivotal motion imparted to the spray nozzle 48 is controlled by the stop bolt 164.
- the head 165 of stop bolt 164 is positioned on the upper side of the stop plate 160.
- the stop bolt 164 is carried with the yoke 158.
- This controls the amount of vertical travel of the sleeve 176 along the extension 26, which, in turn, controls the movement of nozzle crank arm 188 and nozzle tilt lever 184.
- the position of the head 165 of stop bolt 164 relative to the fixed stop plate 160 is adjustable by loosening the nuts 166 and moving the top bolt 164 along the yoke 158.
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Abstract
Description
- This invention relates to robot manipulated spray guns, and, more particularly, to a spray gun particularly intended for coating printed circuit boards which is capable of movement along five "axes", namely, movement in a first plane along an X and Y axes, movement in a perpendicular plane along a Z axis, rotation about an axis substantially parallel to the Z axis (the so-called "fourth axis") and pivotal movement in a vertical plane oriented substantially parallel to the Z axis (the so-called "fifth axis" of movement). This invention also contemplates the use of fourth and fifth axis drive mechanisms on a spray gun which is fixed in the X, Y and Z directions and wherein the substrate to be coated is carried on a table movable relative to the spray gun in the X, Y and Z directions.
- Packaged circuit boards for electronic instruments are typically coated by a moisture-proof insulator film to protect the circuit boards from moisture, electric leakage and dust. Preferably, the m moisture-proof insulator film to protect the circuit boards from moisture, electric leakage and dust. Preferably, the moisture-proof insulator films are what are known as conformal coatings, such as acrylic, polyurethane or epoxy synthetic resins dissolved in a volatile solvent. When applied to a clean printed circuit board, a uniform thickness insulative resin film is formed as the solvent evaporates on a continuous basis.
- In the past, five principal methods have been used to apply coatings of moisture-proof insulators to printed circuit boards. These methods are discussed in prior U.S. Application Serial No. 06/941,365, filed December 15, 1986, entitled "Method For Applying a Moisture-Proof Insulator Coating on Packaged Circuit Boards", in the name of Takagi Shimada; and, in the continuation-in-part of such application, namely, Serial No. 07/206,199, filed June 13, 1988, in the name of Takagi Shimada, entitled "Method of Applying a Moisture-Proof Insulative Coating to Printed Circuit Boards Using Triangular or Dovetail-Shaped Liquid Film,m Emitted From A Flat-Pattern Nozzle".
- As discussed in such applications, the principal methods of applying coatings of moisture-proof insulators to printed circuit boards include:
- (a) the immersion method, in which packaged circuit boards are immersed in an immersion tank containing the moisture-proof insulator;
- (b) the brush coating method, in which the moisture-proof insulator is applied manually by a brush to the printed circuit board;
- (c) the roller method, in which a sheep's wool roll impregnated with a moisture-proof insulator is rolled onto the surface of the printed circuit board to coat it;
- (d) the spray method, in which the moisture-proof insulator is applied to the printed circuit board by spraying techniques; and
- (e) the slit dye method, in which the moisture-proof insulator is pressurised and extruded from the slit dye to eject a film for coating the printed circuit board surface.
- As discussed in each of the above-referenced Shimada patent applications, each of the foregoing methods have certain advantages and disadvantages. For example, all methods except brush coating require masking for those parts of the printed circuit board to be left uncoated. The mounting and removal of masks from the board must be done manually which can create a bottleneck in the mass production of circuit boards. Brush coating, while not requiring masking, is labor-intensive and otherwise unsuitable for mass production.
- In order to satisfy demand, the most commonly used insulative coating method employed in mass production is the spraying method. Each of the above- referenced Shimada applications discloses a method of spraying insulative liquid coating material on to a printed circuit board in which a flat pattern nozzle is employed and relative movement is effected between the nozzle and circuit board in a direction transverse to the plane of the flat pattern discharged from the nozzle. The supply of coating material to the nozzle is intermittently interrupted so as to prevent a deposit of liquid coating on regions of the printed circuit board and/or circuit components which are to be left uncoated.
- One difficulty associated with the coating method disclosed in the above-referenced Shimada applications is to provide for movement of the spray nozzle or circuit board with respect to one another so that the desired pattern of coating material is obtained at all locations on the board. In mass production, robot arms have often been employed to manipulate the spray guns having spray nozzle which are mounted in a fixed position thereon. These robot arms are capable of moving the spray gun and its spray nozzle in a Z direction, i.e., toward and away from the printed circuit board, and in the X and Y directions, i.e., along the length and width of the circuit board.
- In order to ensure that the desired pattern of coating material is applied by the spray nozzle in both the X and Y directions of movement of the spray gun, it has been necessary to reorient the spray nozzle, and thus the spray gun, 90° each time the direction of movement is changed from the X direction to the Y direction or vice versa. Rotation of the entire spray gun requires relatively heavy mechanisms which often are difficult to support on a robot arm and/or which reduce the speed of movement of the robot arm.
- Another difficulty associated with prior art circuit board coating devices is that the circuit boards are not necessarily planar because circuit components and the like can protrude from the surface thereof. In some applications, it is desirable to coat the vertical sides or underneath portion of a component carried on a circuit board. This cannot readily be accomplished with robot arms capable of moving a spray gun solely in the X, Y and Z directions.
- It is therefore among the objectives of this invention to provide apparatus for manipulating a spray gun which reduces the amount of movement and inertia required to be controlled during the manipulation of the spray gun and which achieves accurate and efficient placement of coating material on to a target substrate as well as on to components carried on the substrate.
- These objectives are accomplished in an apparatus for manipulating a spray gun having a spray nozzle relative to a substrate to be coated, such as a printed circuit board, wherein movement of the spray gun and spray nozzle in the X, Y and Z directions is coupled with independently controlled and actuated movement of the spray nozzle relative to the spray gun. Mechanisms associated with a robot arm which carries the spray gun are operative to move the spray gun and its spray nozzle along the X axis, Y axis and Z axis relative to the printed circuit board or other substrate to be coated. In addition to this movement, the apparatus of this invention includes one mechanism which rotates the spray nozzle of the spray gun about an axis parallel to the Z axis, and another mechanism which pivots the spray nozzle relative to the spray gun independently of the rotational movement. The apparatus of this invention therefore provides for five axis movement of the nozzle of the spray gun, e.g., along each o the X, Y and Z axes, in rotation about an axis parallel to the Z axis (the so-called "fourth axis") and in a pivoting or swinging motion relative to the spray gun (the so-called "fifth axis"). Alternatively, the apparatus of this invention is adapted for use with a spray gun which includes the fourth and fifth axis drive mechanisms but is stationary in the X, Y and Z directions. In this instance, the circuit board to be coated is carried on a table movable in the X, Y and Z directions relative to the fixed spray gun.
- In the presently preferred embodiment, a spray gun of the type shown, for example, in U.S. Patent No. 4,785,006, is modified slightly to accommodate an extension which is rotatably carried within an internal passageway formed in the interior of the gun and extends outwardly from the base of the gun body where the spray nozzle of the gun would ordinarily be mounted. This extension is formed with a coating delivery passageway which receives a movable plunger carried by the gun body. Coating material is introduced into the internal passageway of the gun body through an inlet and flows about the external surface of the plunger into the coating delivery passageway of the extension. The plunger is operative to open and close an outlet formed in the extension, and unused or excess coating material is recirculated through the hollow interior of the plunger back to the gun body for discharge through an outlet communicating with a source of coating material.
- A spray nozzle is rotatably mounted to the base of the extension in communication with the locating delivery passageway of the extension. The spray nozzle has a discharge outlet which is preferably offset from the longitudinal axis of the extension nd is operative to eject coating material on a substrate such as a printed circuit board when the plunger is moved to the open position.
- The spray gun, extension and spray nozzle are movable together along the X axis, Y axis and Z axis by a robot arm. In addition to this movement, separate mechanisms are provided to rotate the extension and spray nozzle relative to the spray gun and to swing or pivot the spray nozzle relative to the spray gun.
- The extension and spray nozzle may be rotated relative to the spray gun by operation of an indexing wheel which is fixedly mounted to the extension. The indexing wheel suitably has a number of circumferentially spaced pins each of which is engageable with a pusher plate movable between an extended and retracted position. Each time the pusher plate is extended, it engages one of the pins of the indexing wheel causing the indexing wheel and the extension to rotate with respect to the spray gun. A locking device associated with the indexing wheel maintains it in a rotatably fixed position while the pusher plate is returned from its extended position to the retracted position. All of these components are relatively light in weight which enables them to be used with a variety of robot arms without sacrificing speed of movement of the robot arm or adding appreciable inertial forces caused by excess weight.
- Preferably, each stroke or extension of the pusher plate rotates the indexing wheel, and thus the extension and spray nozzle, an angular distance of 90° relative to the spray gun. In this manner, the spray nozzle can be oriented to lay down a desired pattern of coating material in a direction substantially perpendicular to the direction of movement of the spray gun, irrespective of whether the spray gun is moving in the X direction or Y direction. This eliminates the need to move one of the spray gun or the target substrate in order to achieve a desired orientation of the spray pattern relative to the direction of movement of the gun.
- In addition to rotation of the extension and spray nozzle relative to the spray gun, a mechanism is provided to pivot the spray nozzle in a plane generally parallel to the axis about which the spray nozzle rotates. Preferably, a sleeve is slidably mounted to the extension and is movable vertically upwards and downwards along the extension. The sleeve suitably mounts a yoke which may be connected to the piston of a pneumatic cylinder. When the cylinder is actuated to extend the piston, the yoke moves with the piston and forces the sleeve downwardly along the extension. The sleeve is moved upwardly along the extension when the piston is retracted within the cylinder, thus moving the yoke therewith.
- Upward and downward moment of the sleeve along the extension produces tilting motion of the spray nozzle through the interconnection of a nozzle crank arm and a nozzle tilt lever. The nozzle crank arm may have an upper end pivotably mounted to the sleeve and a lower end pivotably mounted to the nozzle tilt lever. The nozzle tilt lever may be fixed to a projection on the spray nozzle, which is pivotably carried within an adaptor suitably mounted to the base of the spray nozzle.
- In this case, in response to downward movement of the sleeve, the nozzle crank arm is moved downwardly which causes one end f the nozzle tilt lever to pivot in either a clockwise or counterclockwise direction. In turn, the spray nozzle is tilted in the same direction through the connection between the nozzle tilt lever and nozzle projection. When the sleeve is then moved in the opposite, upward direction, the nozzle crankarm is moved in the opposition direction, pivoting the nozzle tilt lever and spray nozzle in the opposite direction.
- The nozzle crank arm and nozzle tilt lever are therefore effective to pivot the spray nozzle relative to the spray gun so that the discharge orifice of the nozzle is swung in an arcuate path relative to the substrate to be coated. This enables coating material to be directed at an angle relative to the circuit board and components carried thereon in order to coat the sides and/or underneaths of such components.
- The invention will now be described further by way of example with reference to the accompanying drawings, wherein:
- Fig. 1 is a partially schematic, elevational view, partially broken away, of the "five axis" spray gun of this invention including a schematic representation of the mechanisms for moving the spray gun along the X, Y and Z axes;
- Fig. 2 is a side elevational view as seen on line 42-2 of Fig. 1, in partial cross section illustrating the mechanism for pivoting the spray nozzle of the spray gun herein;
- Fig. 2A is a fragmentary view of the bottom portion of Fig. 2 illustrating the nozzle angled with respect to the Z axis;
- Fig. 3 is a cross sectional view taken on line3-3 of Fig. 1 illustrating the mechanism for rotating the spray nozzle of the spray gun herein, with the pusher plate in a retracted position;
- Fig. £A is a view similar to Fig. 3 with the pusher plate in an extended position;
- Fig. 3B is a view similar to Figs. 3 and 3A with the pusher plate in the process of being moved to its retracted position; and
- Fig. 4 is an enlarged cross-sectional view taken on line 4-4 of Fig. 2 showing the base of the extension and spray nozzle herein.
- The
apparatus 10 of this invention includes aspray gun 12 of the type disclosed in U.S. Patent No. 4,785,996, the disclosure of which is incorporated by reference in its entirety herein. Thespray gun 12 includes agun body 14 formed with a stepped bore 16 extending to the bottom end of thegun body 14. Abearing 17 is carried within thebore 16 at the lower end ofgun body 14, and a mountingblock 18 rests atop thebearing 17. Both thebearing 17 and mountingblock 18 are formed with athroughbore 19 and 21, respectively, which receive amovable plunger 22 having ahollow interior 23. A space is formed between the outside ofplunger 22 and thethroughbore 21 of mountingblock 18 which is connected by apassage 24 formed in the mountingblock 18 to afluid inlet port 25 in thegun body 14. Coating material is introduced throughport 25 andpassage 24 into thethroughbore 21 of mountingblock 18 and flows along the outside ofplunger 22. - The
gun body 14 mounts acylindrical extension 26 which is rotatably carried by thebearing 17. The upper end ofcylindrical extension 26 engages aseal 27 at the upper end of thebearing 17 and is captured thereat between the bearing 17 and an annular bottom portion of the mountingblock 18. Thecylindrical extension 26 is formed with aninternal passageway 28 which, at its upper end, communicates with thethroughbore 21 in mountingblock 18 carrying the coating material. Thispassageway 28 receives theplunger 22 which extends downwardly to the bottom end of theextension 26. Preferably, thelower end 30 ofplunger 22 is tapered and formed to engage aseat 32 located t the bottom end of theextension 26. Theplunger 22 is movable between an open, retracted position in which itslower end 30 disengages theseat 32 and uncovers adischarge outlet 34 formed therein, and an extended position shown in which thelower end 30 ofplunger 22 engagesseat 32 and blocks thedischarge outlet 34. This movement of theplunger 22 controls the flow of coating material discharged from theextension 26 for deposition onto a substrate as described below. - As shown in Figs. 2 and 4, the coating material flows around the outside of the
plunger 22 to its tapered,lower end 30 where it is ejected through thedischarge outlet 34 if theplunger 22 is in the retracted, open position, and/or in order to remove excess coating material from theextension 26, provision is made to recirculate the coating material from the bottom of theextension 26 upwardly and out of thegun body 14. - In the presently preferred embodiment, the
plunger 22 is formed with aport 38 at a point immediately above its lower, taperedend 30. Excess or unused coating material which is not ejected through thedischarge outlet 34 enters theport 38 of theplunger 22 and flows upwardly within itshollow interior 23 to asecond port 40 formed at the upper end of theplunger 22. The coating material exits theport 40 and enters acavity 42 formed in thegun body 14 between a seal in the form of awasher 43 located at the top of the mountingbloc 18 and asimilar seal 44 which is held in place by aspring 45. Thiscavity 42 is connected to arecirculation outlet 47 formed in thegun body 14 which communicates with a source of coating material (not shown). It is contemplated that coating material will be continuously recirculated within theplunger 22 even when a portion of the coating material is ejected throughdischarge outlet 34. This ensures that the coating material remains heated to the appropriate temperature throughout the operation ofspray gun 12. - It should be understood, however, that the instant invention is not intended to be limited to a
hollow plunger 22 or other means of recirculating the coating material, i.e., the material could be "dead-ended" in the gun when not discharged therefrom. - Referring now to Fig. 4, an
adaptor 46 is threaded onto the bottom end ofextension 26 for purposes of mounting aspray nozzle 48 thereto. Theadaptor 46 has acollar 50 which mates with the external threads on theextension 26, and abore 52 which communicates with thedischarge outlet 34 in theseat 32 at the base ofextension 26. Awasher 53 is carried by theadaptor 46 which engagesseat 32 to create a seal therebetween. Theadaptor 46 is formed with a transverse throughbore 54 within which acylindrical projection 56 of thespray nozzle 48 is rotatably mounted. O-ring seals 58 are interposed between theadaptor 46 andnozzle projection 56 to create a fluid-tight seal thereat. - The
nozzle projection 56 is formed with an L-shaped connector bore 60 which communicates at one end with thebore 52 inadaptor 46, and at the other end with afluid delivery passageway 64 formed in thespray nozzle 48. A clean outscrew 65 is mounted to thenozzle 48 and intersectspassageway 64 to permit cleaning ofnozzle 48 and the base ofextension 26. Thefluid delivery passageway 64 terminates at adischarge outlet 66 which is oriented in a downward direction relative to a substrate to be coated (not shown). A flow path for the coating material is therefore created from theextension 26 into thespray nozzle 48 which includes thebore 52 inadaptor 46, the connector bore 60 in thenozzle projection 56 and thefluid delivery passageway 64 within the body ofspray nozzle 48. The flow of coating material through this fluid path is controlled by operation of theplunger 22 in moving between a retracted, open position relative to thedischarge outlet 34 inseat 32, and a closed, extended position. - A principal feature of this invention is the construction and operation of the mechanisms for moving the
spray gun 12 and itsspray nozzle 48 relative to a target substrate such as a printed circuit board. Mechanisms associated with the robot arm which supports thespray gun 12 are effective to move thespray gun 12 along the X axis, Y axis and Z axis. The details of such mechanisms form no part of this invention per se, and the following description of the X, Y and Z axis movement of thespray gun 12 is provided only for purposes of discussing the overall operation of theapparatus 10. Moreover, it is contemplated that in an alternative embodiment thespray gun 12 would be held stationary and drive mechanisms would be provided to move a table (not shown) carrying the circuit board along the X, Y and Z axes. - For purposes of the present description, the term "top" refers to the upper portion of the
spray gun 12 as illustrated in Figs. 1 and 2, and the term "bottom" refers to the lower portion of thegun body 14 in such Figs. The "X axis" is an axis extending left to right as illustrated in Fig. 1, the "Y axis" is an axis extending in and out of the page of Fig. 1 and the "Z axis" is an axis extending in a vertical direction between the top and bottom of Fig. 1. - Referring now to Fig. 1, the
spray gun 12 is fixedly mounted to agun mounting plate 68 having vertically extending side edges 70, one of which is shown in Fig. 1. Thegun mounting plate 68 is captured between fourrollers 72, two of which are located on eachside edge 70 of the mountingplate 68. Each of therollers 72 is rotatable on apin 74 which is fixed to a frame 76 carried by therobot arm 78 illustrated schematically in Fig. 1. - The frame 76 mounts a
motor 80 whoseoutput shaft 82 is drivingly connected to apinion gear 84. Thispinion gear 84 meshes with arack 86 fixed to thegun mounting plate 68. When themotor 80 is activated, thepinion gear 84 is rotated in either a clockwise or counterclockwise direction relative to therack 86. The driving connection between thepinion gear 84 andrack 86 causes thegun mounting plate 68 to move vertically, i.e., along the Z axis, between therollers 72 on each of its side edges 70. Such motion of thegun mounting plate 68 carries thespray gun 12 andspray nozzle 48 therealong to position thespray nozzle 48 at the desired vertical location with respect to a substrate such as a circuit board to be coated. - Movement of the
spray gun 12 andspray nozzle 48 in the Y direction is obtained as follows. The top plate of the frame 76 mounts four bearing blocks 88, 90 (two of which are shown) which are carried by guide rods orlinear ways 92, 94, respectively, mounted byposts 95 to a support plate 96. The support plate 96, in turn, is mounted byposts 98, one of which is shown in Fig. 1, to guiderods 100 supported on abearing bracket 101 by therobot arm 78. - A
motor 102 is fixed to the bottom of support plate 96 and has anoutput shaft 104 drivingly connected to apinion gear 106. Thispinion gear 106 meshes with arack 108 mounted to the top plate of frame 76 which extends in a Y direction therealong. In response to operation of themotor 102, thepinion gear 106 drivingly engages therack 108 and moves the frame 76, and thus thespray gun 12 andspray nozzle 48, in a Y direction along the Y axis as defined above. - Movement of the
spray gun 12 andspray nozzle 48 in the X direction or along the X axis is obtained in a similar manner to movement along the Y axis. Athird motor 110 mounted to therobot arm 78 has anoutput shaft 112 carrying apinion gear 114. Thepinion gear 114 drivingly engages arack 116 which is mounted atop the support plate 96 and extends in an X direction therealong. IN response to rotation of theoutput shaft 112 andpinion gear 114, the support plate 96 frame 76 and thusspray gun 12 andspray nozzle 48, all move in the X direction with respect to the fixedrobot arm 78. - It should be understood that the drive mechanisms described above for moving the
spray gun 12 andspray nozzle 48 along the X, Y and Z axes are not intended to be restrictive, it being understood that a variety of other mechanisms could as well be employed to obtain such X, Y and Z movement. - Referring now to Figs. 3, 3A, 3B and Fig. 1, the mechanism for rotating the
spray nozzle 48 with respect to thespray gun 12 is illustrated. As described above, thespray gun 12 andspray nozzle 48 move as a unit in the X, Y and Z directions. The mechanism for fourth axis movement, however, is effective to rotate thespray nozzle 48 independently of the remainder ofspray gun 12 and independently of any movement of therobot arm 78. - An
indexing wheel 118 is fixedly mounted to theextension 26 beneath the bottom end of thegun body 14. Theindexing wheel 118 has four downwardly extending pins 120a-d which are spaced 90° from one another at the same radial distance from the centre of theindex wheel 118. Fourrecesses 122a-d are formed in the periphery of theindex wheel 118 in radial alignment with the pins 120a-d, respectively. - A
support frame 124 is cantilevered outwardly from one side of theindex wheel 118 and is mounted in that position byscrews 126 to the underside of thegun mounting plate 68. Thissupport frame 124 carries apneumatic cylinder 128 having apiston 130 which is movable between an extended position as shown in Fig. 3A, and a retracted position as shown in Fig. 3 and as described in more detail below. Thepiston 130 is fixed to ayoke 131, which, in turn, is pivotally mounted at 132 to apusher plate 134. Thepusher plate 134 is formed with acam surface 136 on one side intermediate its two ends, and anotch 138 at its forward or lefthand end as viewed in Figs. 3-3B. Apin 140 extends upwardly from the top surface of thepusher plate 134 for purposes to become apparent below. - The forward or lefthand side of the
support frame 124 mounts alocking arm 142 which is pinned thereto at 144. One end of thelocking arm 142 is angled and mounts aroller 146 which is engageable with the recesses 122 in the periphery of theindex wheel 118. Aspring 148 extending between the lockingarm 142 and apost 150 carried by thesupport frame 124 urges one end of thelocking arm 142 in a clockwise direction as viewed in Figs. 3-3B so that theroller 146 is retained against the periphery ofindex wheel 118. - The operation of the fourth axis mechanism of this invention is as follows. In the position illustrated in Fig. 3, the
piston 130 ofpneumatic cylinder 128 is in a retracted position wherein thepin 140 on thepusher plate 134 is located rearwardly of lockingarm 142, and the pin 120b ofindex wheel 118 is located within thenotch 138 ofpusher plate 134. Aspring 152 connected between thepusher plate 134 andframe 124 urges thepusher plate 134 against pin 120b. In addition, theroller 146 of lockingarm 142 is seated within the recess 122c in the periphery ofindex wheel 118 so as to retain theindex wheel 118 in a fixed, rotational position. - Referring to Fig. 3A, when the
pneumatic cylinder 128 is operated to extendpiston 130, two movements occur in sequence. First, thepin 140 on thepusher plate 134 engages thelocking arm 142 to pivot it aboutpivot 144 so that theroller 146 disengages the recess 122c onindex wheel 118. This frees theindex wheel 118 from its locked position enabling it to rotate. Further forward movement of thepusher plate 134, as thepiston 130 is extended, causes thenotch 138 ofpusher plate 134 to engage the pin 120b ofindex wheel 118. Thepusher plate 134 rotates theindex wheel 118, attachedextension 26 andspray nozzle 48 due to its engagement with pin 120b, and theroller 146 of thelocking arm 142 rides along the periphery of theindex wheel 118. - When the
piston 130 is fully extended as in Fig. 3A, thepusher plate 134 has moved theindex wheel 118 approximately 90°, i.e., the pin 120b has been moved to the position originally occupied by pin 120a as viewed in Fig. 3. In the course of moving in the forward direction, thepusher plate 134 travels in an arcuate path because of the circular shape ofindex wheel 118, and this is permitted by the pivotal connection between thepusher plate 134 and theyoke 131 connected topiston 130. This arcuate path permitspin 140 to pass around the end oflock arm 142 and free the lock arm for re-engagement with the periphery ofwheel 118. At the point of full extension ofpiston 130, theroller 146 of lockingarm 142 seats in a recess on the periphery ofindex wheel 118, i.e.,recess 122d as viewed in Fig. 3A. This locks theindex wheel 118 in a fixed rotational position while thepusher plate 134 is returned to its initial position with the retraction ofpiston 130. - In the course of returning to its initial position, the
cam surface 136 of thepusher plate 134 rides along thepin 120c which has been moved to the position originally occupied by pin 120b. See Fig. 3B. Thiscam surface 136 is effective to force thepusher plate 134 outwardly with respect to thelocking arm 142 so that thepin 140 onpusher plate 134 can clear lockingarm 142 and return to its original position rearwardly of lockingarm 142 as illustrated in Fig. 3. - In the presently preferred embodiment, a
cam plate 143 is carried atop theindexing wheel 118. Atrip lever 145 connected to alimit switch 147 rides against the outer periphery ofcam plate 143. Upon reaching a predetermined position along thecam plate 143, thetrip lever 145 activates thelimit switch 147 to signal that theindexing wheel 118 is located in a "home" position, i.e., that the four pins 120a-d are oriented in a position such as shown in Fig. 3. - The above-described procedure is then repeated to index the
indexing wheel 118 another 90° with respect to the longitudinal axis of theextension 26. A controller (not shown) associated with the robot arm controls is effective to control the operation of thepneumatic cylinder 128 so that the speed and frequency of the rotation ofindexing wheel 118 can be altered as desired. Depending upon the requirements of a particular application, it is contemplated that thepneumatic cylinder 128 may be operated to extend and retract thepiston 130 slowly or rapidly, and/or at high or low frequency, to obtain the desired rotational movement of thespray nozzle 48. - Referring to Figs. 2 and 2A, the mechanism for tilting the
spray nozzle 48 with respect to theextension 26 andspray gun 12 is illustrated. This mechanism is effective to "tilt" or pivot thespray nozzle 48 along an arcuate path independently of the movement of thespray gun 12 along the X, Y and Z axes, and independently of the rotation of thespray nozzle 48 described above. - A
pneumatic cylinder 154 is mounted to thegun mounting plate 68 and has a piston 156 fixedly mounted to ayoke 158 by nuts 159. Astop plate 160 is mounted at the base of thepneumatic cylinder 154 and is formed with a slot or bore which slidably receives astop bolt 164. Thestop bolt 164 is connected byadjustment nuts 166 to theyoke 158 and is movable therewith in response to extension and retraction of the piston 156. - The
yoke 158 has a pair of spacedarms 168, one of which is shown in the Figs., which are loosely received in agroove 170 formed by anupper disc 172 and alower disc 174 of asleeve 176. Thesleeve 176 is generally cylindrical in shape and is slidably mounted on theextension 26 for movement therealong in the vertical direction, i.e., parallel to the Z axis. Preferably, aconnector pin 178 extends between theupper disc 172 and theindex wheel 118 described above so as to maintain the relative rotational position of theindex wheel 118 and verticallymovable sleeve 176. - As mentioned above, the
spray nozzle 48 is rotatably carried within the transverse throughbore 54 ofadaptor 46 and theprojection 56 ofspray nozzle 48 extends outwardly therefrom. Thisprojection 56 ofspray nozzle 48 is clamped between a pair ofarms nozzle tilt lever 184. Thearms tilt lever 184 are spaced from one another and have a notch therebetween which circumscribes thenozzle projection 56. Abolt 185 extends between thearms arms nozzle projection 56 so that movement of thenozzle tilt lever 184 is directly transmitted to thespray nozzle 48. - One end of the
nozzle tilt lever 184 is pivotally mounted by apin 186 to the lower end of a nozzle crankarm 188. The opposite, upper end of the nozzle crankarm 188 is pivotally mounted by apin 189 to thesleeve 176 immediately beneath thebottom disc 174. - With reference to Figs. 2, 2A and 4, pivotal motion of the
spray nozzle 48 is obtained as follows. Thepneumatic cylinder 154 is actuated to extent to the piston 156 and thus move theyoke 158 and stopbolt 164 downwardly as viewed in the Figs. In turn, theyoke 158 forces thesleeve 176 downwardly along theextension 26. This movement ofsleeve 176 forces the nozzle crankarm 188 downwardly which pivots thenozzle tilt lever 184 in a clockwise direction as viewed in Fig. 2A. Because of the attachment between thenozzle tilt lever 184 and the nozzle projection 156, thespray nozzle 48 pivots in the same direction of movement as thenozzle tilt lever 184. Thedischarge outlet 66 ofspray nozzle 48 is therefore tilted or pivoted in a clockwise direction through an arc corresponding to the amount of pivotal movement of thenozzle tilt lever 184. - In response to movement of the piston 156 in the opposite upward direction, the
yoke 158 pulls thesleeve 176 upwardly carrying with it the nozzle crankarm 188. This upward movement of the nozzle crankarm 188 pivots thenozzle tilt lever 184 in the opposite, counterclockwise direction, thus tilting or pivoting thespray nozzle 48 in the same direction. Vertically upward and downward movement of the piston 156,yoke 158,sleeve 176 and nozzle crankarm 188 is thus converted into pivotal or tilting motion of thespray nozzle 48 by thenozzle tilt lever 184. - The extent of pivotal motion imparted to the
spray nozzle 48 is controlled by thestop bolt 164. As shown in Fig. 2A, thehead 165 ofstop bolt 164 is positioned on the upper side of thestop plate 160. As the piton 156 is extended and moves theyoke 158 downwardly, thestop bolt 164 is carried with theyoke 158. When thehead 165 ofstop bolt 164 engages the fixedstop plate 160, further downward movement of the piston 156 is prohibited. This controls the amount of vertical travel of thesleeve 176 along theextension 26, which, in turn, controls the movement of nozzle crankarm 188 andnozzle tilt lever 184. The position of thehead 165 ofstop bolt 164 relative to the fixedstop plate 160 is adjustable by loosening thenuts 166 and moving thetop bolt 164 along theyoke 158.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT90302139T ATE93169T1 (en) | 1989-03-03 | 1990-02-28 | SPRAY GUN WITH A FIVE DIRECTIONAL MOVEMENT MECHANISM. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US31853789A | 1989-03-03 | 1989-03-03 | |
US318537 | 1989-03-03 |
Publications (2)
Publication Number | Publication Date |
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EP0385755A1 true EP0385755A1 (en) | 1990-09-05 |
EP0385755B1 EP0385755B1 (en) | 1993-08-18 |
Family
ID=23238597
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90302139A Expired - Lifetime EP0385755B1 (en) | 1989-03-03 | 1990-02-28 | Spray gun with five axis movement |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0385755B1 (en) |
JP (1) | JP2928576B2 (en) |
AT (1) | ATE93169T1 (en) |
CA (1) | CA2010247C (en) |
DE (1) | DE69002776T2 (en) |
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EP0489979A1 (en) * | 1988-05-17 | 1992-06-17 | Stanley J. Walendowski | Method of and apparatus for water jet cleaning |
EP0453269B1 (en) * | 1990-04-17 | 1995-04-05 | Nordson Corporation | Improvements in or relating to the movement of spray guns |
WO1997002901A1 (en) * | 1995-07-12 | 1997-01-30 | Ab Volvo | Device for application of fluid |
CN102133560A (en) * | 2011-02-23 | 2011-07-27 | 常州大学 | Multi-spray gun synergic spray-coating five-axis series-parallel connected robot |
CN102335644A (en) * | 2010-07-14 | 2012-02-01 | 塔工程有限公司 | Head unit of fluid discharge apparatus |
CN108097689A (en) * | 2018-01-31 | 2018-06-01 | 昆山立讯射频科技有限公司 | The cleaning, drying equipment of wave filter debugging cover board |
CN108114928A (en) * | 2018-01-31 | 2018-06-05 | 昆山立讯射频科技有限公司 | The cleaning equipment of wave filter debugging cover board |
EP3391973A1 (en) * | 2014-04-21 | 2018-10-24 | Toyo Seikan Co., Ltd. | Application apparatus |
CN114950814A (en) * | 2022-04-26 | 2022-08-30 | 中国建筑第五工程局有限公司 | Unmanned spraying equipment for chimney outer wall and construction method |
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ATE543734T1 (en) * | 2008-10-30 | 2012-02-15 | Tetra Laval Holdings & Finance | ADHESIVE UNIT FOR APPLYING ADHESIVE TO A SERIES OF OPENING DEVICES ADHESIVE TO SEALED PACKAGINGS OF FLOWABLE FOODS |
CN107744899A (en) * | 2017-09-29 | 2018-03-02 | 芜湖全程智能科技有限公司 | A kind of electronic parking kinetic energy motor gear assembles device fueling injection equipment |
CN113275194B (en) * | 2021-04-14 | 2022-03-18 | 江西全道半导体科技有限公司 | Vehicle-mounted LED lamp packaging equipment |
CN113941482B (en) * | 2021-11-03 | 2023-11-17 | 山西兴冶建筑工程有限公司 | Outdoor equipment shell waterproof paint device that paints |
CN114932027B (en) * | 2022-06-23 | 2023-03-28 | 江苏满星测评信息技术有限公司 | System and method for preparing, regulating and controlling hydrogel-carbon-based absorber film |
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- 1990-02-16 CA CA002010247A patent/CA2010247C/en not_active Expired - Lifetime
- 1990-02-28 EP EP90302139A patent/EP0385755B1/en not_active Expired - Lifetime
- 1990-02-28 DE DE90302139T patent/DE69002776T2/en not_active Expired - Fee Related
- 1990-02-28 AT AT90302139T patent/ATE93169T1/en not_active IP Right Cessation
- 1990-03-02 JP JP2051592A patent/JP2928576B2/en not_active Expired - Fee Related
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DE2850421A1 (en) * | 1978-11-21 | 1980-05-29 | Hestermann Gerhard | Paint spray robot with several spray guns - uses sensor to prevent contact between spray guns and wrongly positioned parts |
EP0122034B1 (en) * | 1983-04-01 | 1988-01-20 | General Motors Corporation | Method of painting an automobile body |
EP0145140A1 (en) * | 1983-10-07 | 1985-06-19 | Nordson Corporation | Simulator wrist assembly |
GB2171222A (en) * | 1985-02-16 | 1986-08-20 | Shimizu Construction Co Ltd | Robot spraying system |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0489979A1 (en) * | 1988-05-17 | 1992-06-17 | Stanley J. Walendowski | Method of and apparatus for water jet cleaning |
EP0453269B1 (en) * | 1990-04-17 | 1995-04-05 | Nordson Corporation | Improvements in or relating to the movement of spray guns |
WO1997002901A1 (en) * | 1995-07-12 | 1997-01-30 | Ab Volvo | Device for application of fluid |
US6053434A (en) * | 1995-07-12 | 2000-04-25 | Ab Volvo | Device for application of fluid |
CN102335644A (en) * | 2010-07-14 | 2012-02-01 | 塔工程有限公司 | Head unit of fluid discharge apparatus |
CN102133560A (en) * | 2011-02-23 | 2011-07-27 | 常州大学 | Multi-spray gun synergic spray-coating five-axis series-parallel connected robot |
US10569289B2 (en) | 2014-04-21 | 2020-02-25 | Toyo Seikan Co., Ltd. | Application apparatus |
EP3391973A1 (en) * | 2014-04-21 | 2018-10-24 | Toyo Seikan Co., Ltd. | Application apparatus |
CN108114928A (en) * | 2018-01-31 | 2018-06-05 | 昆山立讯射频科技有限公司 | The cleaning equipment of wave filter debugging cover board |
CN108097689A (en) * | 2018-01-31 | 2018-06-01 | 昆山立讯射频科技有限公司 | The cleaning, drying equipment of wave filter debugging cover board |
CN108097689B (en) * | 2018-01-31 | 2024-03-19 | 苏州立讯技术有限公司 | Cleaning and drying equipment for debugging cover plate of filter |
CN108114928B (en) * | 2018-01-31 | 2024-03-22 | 苏州立讯技术有限公司 | Cleaning equipment for debugging cover plate for filter |
CN114950814A (en) * | 2022-04-26 | 2022-08-30 | 中国建筑第五工程局有限公司 | Unmanned spraying equipment for chimney outer wall and construction method |
Also Published As
Publication number | Publication date |
---|---|
CA2010247A1 (en) | 1990-09-03 |
JPH02277569A (en) | 1990-11-14 |
EP0385755B1 (en) | 1993-08-18 |
DE69002776T2 (en) | 1993-12-09 |
ATE93169T1 (en) | 1993-09-15 |
DE69002776D1 (en) | 1993-09-23 |
CA2010247C (en) | 2000-08-01 |
JP2928576B2 (en) | 1999-08-03 |
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