EP0342343A2 - Four de traitement thermique à sole à rouleaux, en particulier pour des petits articles céramiques et métalliques - Google Patents
Four de traitement thermique à sole à rouleaux, en particulier pour des petits articles céramiques et métalliquesInfo
- Publication number
- EP0342343A2 EP0342343A2 EP89105863A EP89105863A EP0342343A2 EP 0342343 A2 EP0342343 A2 EP 0342343A2 EP 89105863 A EP89105863 A EP 89105863A EP 89105863 A EP89105863 A EP 89105863A EP 0342343 A2 EP0342343 A2 EP 0342343A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- hearth furnace
- furnace according
- rollers
- roller hearth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/24—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
- F27B9/2407—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor the conveyor being constituted by rollers (roller hearth furnace)
Definitions
- the invention relates to a roller hearth furnace according to the preamble of claim 1.
- a roller hearth furnace of this type is known from DE-PS 28 40 282.
- refractory bricks are provided in the refractory lining of the side walls of the roller hearth furnace, which are provided with openings for receiving the rollers.
- the refractory bricks are arranged in the opposite side walls in such a way that openings assigned to one another are aligned with one another. The rollers can then be inserted through the openings from the outside and removed again in the same way if a repair is necessary.
- cavities are provided in the refractory bricks, into which insulating and refractory material, such as kaolin wool, is pressed that can then fit closely to the roll diameter.
- a fundamental disadvantage of such roller hearth designs is that, for reasons of strength, the diameter of the rollers themselves cannot fall below a certain value, and the distance between the rollers cannot be chosen to be as small as desired. Since the rollers are always pulled outwards, the openings for mounting the rollers always weaken the supporting cross-section of the side walls, which must not exceed a certain dimension. A certain distance between the rollers must therefore be due to the between the bearing opening The remaining supporting web part necessary for the rollers must be present. The necessary distance between the rollers and their diameter determines the size of the parts to be treated, if separate support plates are not to be provided, which run over the rollers and accommodate the parts to be treated. The disadvantage in this case is that the mass of the support plates must always be heated up when passing through the roller hearth furnace, which causes unnecessary heat loss.
- roller hearth furnaces in which the parts to be treated are pushed through the furnace on transport elements
- the space problem existing in roller hearth furnaces does not occur, because for the replacement of the rollers next to the No space must be made available to the oven.
- the transport elements provided there instead of kiln cars must also be heated up in the manner of rust when passing through the tunnel furnace.
- the arrangement of rotatable rollers in lateral spacers provided there does not change anything.
- the features provided there can also not be used for roller hearth furnaces, in which the rollers are arranged in a stationary manner, because a replacement of stationary rollers would not be possible because of the guide provided for the rust-like transport elements only inside the furnace.
- the invention is therefore based on the object of designing a roller hearth furnace of the type mentioned in such a way that, with the smallest possible roller diameter, the mutual spacing of the rollers can also be chosen to be very small, without strength problems in the manufacture of the furnace walls or difficulties when changing rollers .
- the characteristic features of the patent are in a roller hearth furnace of the type mentioned Claim 1 provided.
- This configuration has the advantage that the load-bearing capacity of the furnace side walls is independent of the storage of the rollers, because these can be accommodated in separate support beams which, together with the rollers, form module-like modules for the production of a roller bed which can be used in the furnace.
- the support beams for the rollers in contrast to the materials previously used for the lining of the side walls, can be made from a material of considerably higher strength, so that, despite the closely arranged rollers, they can also have sufficient load-bearing capacity to absorb the supporting forces of the side walls.
- the mounting frame can be designed with the roller table elements as a prefabricated unit that is installed in a furnace housing.
- the drive for one or for all roles of a component can be integrated on the bearing beam on one side.
- the features of claim 9 allow cooling of the mounting frame and the drive elements held in this type in a particularly simple and effective manner.
- dependent claim 13 enable a relatively light design for the rolling table components.
- the features of claims 14 and 15 also open the possibility in the embodiment not provided with a mounting frame that only the rollers assigned to a roller table component are driven together, which is also possible, for example, by assigning a separate drive unit which, as in the case of Type with mounting frame in the area outside the furnace walls can be attached to the front of the roller table component.
- This configuration then also opens up the possibility of increasing the roller speed, for example in the case of the roller table components which are closer to the exit of the furnace, so that the parts are removed quickly.
- the configuration according to the invention also enables the individual drive just mentioned.
- the invention also makes it possible to choose the spacing of the individual rollers, which may have small diameters, from one another to be very small. This brings with it certain difficulties in the generation and maintenance of a uniform furnace atmosphere, since that for the passage of the hot gases from the space below the roller bed into the space above it is severely restricted. It is therefore expedient if the features of claims 16 and 17 are provided by means of which forced circulation of the furnace atmosphere is achieved is, the roller conveyor itself exerts a certain sieving effect to even out the flow.
- a roller hearth furnace which is provided with a housing (1) made of refractory and heat-insulating materials, which consists of an upper housing part (1a) and a lower housing part (1b).
- the lower housing part (1b) is narrower than the upper housing part (1a), so that the lower housing part (1b), seen in the transport direction (21) of the parts through the housing (1), laterally from the upper housing part ( 1a) towered outwards becomes.
- An interior (24) heated by heating devices (23) is formed in the housing (1), in which a roller bed (3) is provided for guiding the parts not to be treated.
- the roller bed (3) is constructed from several, in the exemplary embodiment from five roller table components (4), which are arranged one behind the other, adjacent and in a common plane.
- the roller table components (4) are held laterally (see Fig. 3) in recesses (6) of the housing walls (7 and 7 ') and are thereby fixed in place in the housing (1).
- each of the roller table components (4) consists of a plurality of rollers (2) which are tubular in shape and are rotatably mounted with their two ends (2a) on bearing beams (5). In the embodiment shown, this can be done by pushing end journals (13) into the open ends (2a) of the rollers (2), which are rotatably held in bushings (27) within the bearing beams (5).
- the bearing beams (5) are in turn firmly connected to support beams (10) via fastening anchors (15) which are further assigned to each of the bearing beams (5) towards the center of the roller.
- These support beams also serve as a heat shield with respect to the treatment room (24) in the furnace and as a wear-resistant leading edge for the material to be treated.
- Each of the support beams (10) and each of the support beams (5) has as many openings as rollers (2) are assigned to a roller table assembly (4).
- Insulating adapters (12) are used between the support beams (10) and the bearing beams (5), which have the task of providing good thermal insulation from the interior (24) to the outside.
- These insulating fittings (12) are made from two half-shells (12a and 12b) because narrow webs, such as webs (10a), cannot be produced from the material used for the thermal insulation for reasons of strength.
- a common drive unit (25) is assigned to one of the two bearing beams (5), via which each of the bearing journals (13 ') is driven, namely by the fact that corresponding gear wheels (28) each for the rotary movement of each individual bearing pin (13 ') are provided. All gear wheels (28) are in rotary connection with one another, in such a way that all bearing journals (13 ') receive the same direction of rotation.
- the gear wheels (28) are driven by a common drive pin (26) which can be driven by a drive motor (29) which is assigned to the roller table component (4). As shown in FIG. 2, five drive motors (29) are therefore provided in the roller hearth furnace of FIGS.
- roller table components (4) are provided, all of which are located outside the housing (1) and are separated from the heated interior ( 24) are separated by the supporting beams (10) serving as heat shields and by the insulating fittings (12) and the bearing beams (5).
- an opening (9) is provided in the housing walls (7 and 7 ') for each of the roller table components, through which each of the roller table components (4) is pulled outwards transversely to the transport direction (21), waited and can be replaced if necessary.
- the openings (9) in their width and height are adapted to the dimensions of the bearing beams (5) and sealing covers (30) are provided, which also serve the drive motors (29), the drive units (25) and the Keep the bearing beam (5) in its correct position.
- Wide wall parts (31) therefore remain between the openings (9), which can ensure the necessary stability of the furnace structure towards the inside.
- an outer support frame (39) with which the upper housing part (1a) can be supported on the lower housing part (1b). Tie rods (32), which run downwards from the upper part of the housing, can be used to lift the insulation off the bearing beams (5) and support beams (10) if the corresponding roller table components (4) are to be removed from the side.
- the design according to the invention creates a roller hearth furnace with a continuous roller bed, in which, however, the storage and arrangement of the rollers is independent of the design of the side walls of the housing (1).
- the rollers (2) are stored in separate components and it can be seen from FIG. 6 that it is possible in this way to arrange the rollers (2) at a short distance from one another and to mount them in a rotatable manner. This is possible because the outer support and insulation construction of the housing (1) need not be taken into account in the selected embodiment.
- the possibility of deflection for the rollers (2) can also be so low be held as possible. Small roll diameters can therefore also be realized. Together with the small distance between the rollers, this means that the new roller bed (3) is also very suitable for conveying small parts to be treated. Here the distance between the rollers is always chosen much smaller than the roller diameter.
- the distance between the rollers (2) is only very small and, as stated, is significantly smaller than the roller diameter, difficulties can arise within the treatment room (24) with regard to the formation of a uniform furnace atmosphere.
- the subspace of the interior (24) located under the roller bed (3) is separated from the subspace located above it by the roller bed and the possibilities for exchanging the atmosphere within the treatment room (24) are limited by the narrow distances between the rollers (2).
- a gas supply nozzle (17) is therefore inserted in the space (24b) below the roller bed (3), which is connected upstream and downstream of transverse bulkheads (19 and 20) in the transport direction (21) and in the space (24b) , through which a space (37) is created below the roller bed, in which, when gas is supplied through the nozzle (17), an underpressure and an overpressure subspace is created, which ensures that a circulation in the sense of Arrows (38) arise in the partial area of the room (37).
- this measure serves to homogenize the furnace atmosphere, so that the small parts (18) are exposed to uniform conditions as possible when they pass through the treatment room (24).
- the roller bed (3) acts as a type of sieve through which the gas conveyed upwards from the space (37) reaches the space above the roller bed (3) evenly.
- FIGS. 10 to 12 a somewhat modified embodiment is shown, in which seven consecutive roller table components (4) are provided, which are constructed in principle like the roller table components (4) explained with reference to FIGS. 5 to 6.
- FIG. 13 shows a mounting frame (45) made of metal profiles, which can be installed in a heat-insulated housing in a manner not shown in detail.
- the mounting frame (45) has on each of its two long sides two parallel longitudinal spars (46) which are connected to each other by transverse webs (47) or (48) perpendicular to them, the transverse webs (47) on one long side and the crossbars (48) are arranged on the other long side of the mounting frame (45). Both longitudinal bars (46) are connected to a frame by cross bars (49). As can be seen from Fig.
- two adjacent crossbars (47) are arranged on each long side at a greater distance (A) from one another, while the next crossbar adjacent to one of the crossbars arranged at a distance (A) is at a smaller distance this has.
- the distances (A) and (B) occur alternately and the arrangement is such that two crossbars (47) on one long side, the distance (A) to each other have two transverse webs (48) with the distance (b) on the other long side.
- the distance (A) is chosen for this purpose so that it is larger than the width (C) of a roller table component (4 ').
- the distance (B), on the other hand, is smaller than this width, so that when a roller table component (4 ') is inserted between two cross bars arranged at a distance (A), the opposite two cross bars can act as a stop.
- roller table components are provided on the side assigned to the insertion side with a bearing bar (5 ') which is part of a gearbox (50) which is closed at the front by a cover (51) .
- the gearbox (50) has bearing points (52) and (53) for the deflection wheels (54) and (55) of a drive chain (56), each of which, similar to the embodiment according to FIG. 1 to 3, which drives a roller table component (4 ') associated bearing journal (57) of all rollers (2').
- the deflection wheel (54) is rotatably mounted on a bearing pin which sits on the gear box (50).
- the deflection wheel (55) serves as a drive wheel for the chain (56) and is connected to the gear (59) of a drive motor (60) via a drive shaft (58).
- the roller table components (4 ') can be inserted from one side into the mounting frame (45) until side stop flanges (61) of the gearbox (50) on the associated Attach cross bars (47). In this position, the roller table components can be secured to the longitudinal spars (46) by screws, not shown, which are inserted through corresponding bores (62).
- a closure and also securing the position are achieved in that a closure cap (63) is inserted into the space between the two transverse webs at a distance (B) and with an extension or directly with the bearing beam of the roller table component provided on this side ( 4 ′) is screwed.
- the cover cap has an outer flange (64) which overlaps the associated transverse webs (48) or (47) which are at a distance (B) from one another.
- Each of the gear boxes (50) can be provided with cooling fins (65) in its upper and lower region. It is of course possible to let heating or cooling elements project downwards and upwards from these gear boxes (50) or from the end cover (63), which are similar to the embodiment of FIG 1 to 3, the cooling element (22) is used to cool the gearbox (50) and the drive parts mounted in it.
- the longitudinal spars (46) and / or the transverse spars (47, 48) as hollow profiles and to flow them with cooling air which, at one or more suitable points, is introduced into one or more of the hollow profiles via a blower becomes.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89105863T ATE93310T1 (de) | 1988-05-14 | 1989-04-04 | Rollenherdofen zur waermebehandlung, insbesondere von kleinteilen aus metall und keramik. |
SU894614111A SU1760998A3 (ru) | 1988-05-14 | 1989-05-12 | Печь с роликовым подом |
JP01117644A JP3090271B2 (ja) | 1988-05-14 | 1989-05-12 | 金属およびセラミックから成る小部品を熱処理するためのローラ平炉 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3816503A DE3816503C1 (fr) | 1988-05-14 | 1988-05-14 | |
DE3816503 | 1988-05-14 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0342343A2 true EP0342343A2 (fr) | 1989-11-23 |
EP0342343A3 EP0342343A3 (en) | 1990-03-28 |
EP0342343B1 EP0342343B1 (fr) | 1993-08-18 |
Family
ID=6354382
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89105863A Expired - Lifetime EP0342343B1 (fr) | 1988-05-14 | 1989-04-04 | Four de traitement thermique à sole à rouleaux, en particulier pour des petits articles céramiques et métalliques |
Country Status (5)
Country | Link |
---|---|
US (1) | US5007826A (fr) |
EP (1) | EP0342343B1 (fr) |
DD (1) | DD283865A5 (fr) |
DE (2) | DE3816503C1 (fr) |
ES (1) | ES2046359T3 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2718001A1 (fr) * | 1994-03-31 | 1995-10-06 | Riedhammer Gmbh Co Kg | Dispositif de chargement et de déchargement en produit à cuire d'une structure de table de cuisson. |
EP1715268A3 (fr) * | 2005-04-20 | 2008-02-20 | Rollmod Hochtemperatur - Transportsysteme GmbH | Dispositif d'entraînement pour des rouleaux d'un four à rouleaux et four à rouleaux |
DE102007050934A1 (de) * | 2007-10-23 | 2009-05-07 | Lenzen Att Gmbh | Prozessanlage |
DE102007050932A1 (de) * | 2007-10-23 | 2009-05-07 | Lenzen Att Gmbh | Prozessanlage |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3937104B4 (de) * | 1989-11-07 | 2004-02-19 | EISENMANN Maschinenbau KG (Komplementär: Eisenmann-Stiftung) | Verfahren zum Trocknen von Feuchtigkeit aufweisenden Keramikteilen und Sintern derselben |
DE19723692C2 (de) * | 1996-06-05 | 2000-11-23 | Eisenmann Kg Maschbau | Verfahren zum Brennen von Ziegeln in einem Rollen-Brennofen sowie Brennofen zur Verfahrensdurchführung |
US5848890A (en) * | 1996-12-13 | 1998-12-15 | Mccormick; Edward V. | Furnace product transport system |
US5927477A (en) * | 1997-10-02 | 1999-07-27 | Engineering Design Services, Inc. | Conveyor roller with axial direct drive |
IT1399527B1 (it) * | 2010-03-29 | 2013-04-19 | Nordmeccanica Spa | Impianto per l'essiccatura di un film continuo rivestito |
US8865058B2 (en) | 2010-04-14 | 2014-10-21 | Consolidated Nuclear Security, LLC | Heat treatment furnace |
DE102010017530A1 (de) * | 2010-06-23 | 2011-12-29 | Roth & Rau Ag | Lagerung von Transportrollen |
EP3048404B1 (fr) | 2015-01-20 | 2018-04-11 | LOI Thermprocess GmbH | Dispositif de changement de rouleau porteur et procédé de changement de rouleau porteur |
AT14599U1 (de) * | 2015-01-20 | 2016-02-15 | Loi Thermprocess Gmbh | Tragrollenwechselvorrichtung und Verfahren zum Tragrollenwechsel |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE808589C (de) * | 1949-02-27 | 1951-07-16 | Ofag Ofenbau A G | Waerm-, Glueh- und Normalisierofen mit Rollenfoerderung |
US3181676A (en) * | 1962-10-29 | 1965-05-04 | Res Mfg Inc | Collapsible conveyor |
US3328861A (en) * | 1965-06-24 | 1967-07-04 | Pullman Inc | Roller hearth tunnel kilns |
GB1194035A (en) * | 1967-08-22 | 1970-06-10 | Gibbons Brothers Ltd | Improvements relating to Furnaces |
US3914099A (en) * | 1974-08-29 | 1975-10-21 | Spartek Inc | Refractory protection shield for continuous flow furnaces |
FR2405449A1 (fr) * | 1977-10-07 | 1979-05-04 | Welko Ind Spa | Support pour rouleaux tournants formant le plan d'avancement de materiaux ceramiques dans les fours de cuisson |
DE3510177A1 (de) * | 1985-03-21 | 1986-10-16 | Dieter Kehl | Rollenherdofen fuer die keramische industrie |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3608876A (en) * | 1970-04-10 | 1971-09-28 | Alco Standard Corp | Heat-treating apparatus with roller-type hearth |
DE3510801C1 (de) * | 1985-03-25 | 1986-02-06 | Ludwig Riedhammer GmbH, 8500 Nürnberg | Tunnelförmiger Industrieofen |
-
1988
- 1988-05-14 DE DE3816503A patent/DE3816503C1/de not_active Expired
-
1989
- 1989-04-04 EP EP89105863A patent/EP0342343B1/fr not_active Expired - Lifetime
- 1989-04-04 ES ES198989105863T patent/ES2046359T3/es not_active Expired - Lifetime
- 1989-04-04 DE DE8989105863T patent/DE58905302D1/de not_active Expired - Fee Related
- 1989-05-12 DD DD89328570A patent/DD283865A5/de not_active IP Right Cessation
- 1989-05-15 US US07/351,794 patent/US5007826A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE808589C (de) * | 1949-02-27 | 1951-07-16 | Ofag Ofenbau A G | Waerm-, Glueh- und Normalisierofen mit Rollenfoerderung |
US3181676A (en) * | 1962-10-29 | 1965-05-04 | Res Mfg Inc | Collapsible conveyor |
US3328861A (en) * | 1965-06-24 | 1967-07-04 | Pullman Inc | Roller hearth tunnel kilns |
GB1194035A (en) * | 1967-08-22 | 1970-06-10 | Gibbons Brothers Ltd | Improvements relating to Furnaces |
US3914099A (en) * | 1974-08-29 | 1975-10-21 | Spartek Inc | Refractory protection shield for continuous flow furnaces |
FR2405449A1 (fr) * | 1977-10-07 | 1979-05-04 | Welko Ind Spa | Support pour rouleaux tournants formant le plan d'avancement de materiaux ceramiques dans les fours de cuisson |
DE3510177A1 (de) * | 1985-03-21 | 1986-10-16 | Dieter Kehl | Rollenherdofen fuer die keramische industrie |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2718001A1 (fr) * | 1994-03-31 | 1995-10-06 | Riedhammer Gmbh Co Kg | Dispositif de chargement et de déchargement en produit à cuire d'une structure de table de cuisson. |
ES2125749A1 (es) * | 1994-03-31 | 1999-03-01 | Riedhammer Gmbh Co Kg | Disposicion de cargar y descargar una estructura de una plataforma de cochura con material de cochura. |
EP1715268A3 (fr) * | 2005-04-20 | 2008-02-20 | Rollmod Hochtemperatur - Transportsysteme GmbH | Dispositif d'entraînement pour des rouleaux d'un four à rouleaux et four à rouleaux |
US7413436B2 (en) | 2005-04-20 | 2008-08-19 | Rollmod Hochtemperatur-Transportsysteme Gmbh | Driving apparatus for rollers of roller hearth furnaces and roller hearth furnace |
DE102007050934A1 (de) * | 2007-10-23 | 2009-05-07 | Lenzen Att Gmbh | Prozessanlage |
DE102007050932A1 (de) * | 2007-10-23 | 2009-05-07 | Lenzen Att Gmbh | Prozessanlage |
Also Published As
Publication number | Publication date |
---|---|
DE58905302D1 (de) | 1993-09-23 |
DD283865A5 (de) | 1990-10-24 |
EP0342343A3 (en) | 1990-03-28 |
DE3816503C1 (fr) | 1989-02-16 |
ES2046359T3 (es) | 1994-02-01 |
US5007826A (en) | 1991-04-16 |
EP0342343B1 (fr) | 1993-08-18 |
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