EP0179072A1 - Process for manufacturing a patterned warp-knitted material and a warp knitting machine for its use. - Google Patents
Process for manufacturing a patterned warp-knitted material and a warp knitting machine for its use.Info
- Publication number
- EP0179072A1 EP0179072A1 EP85900619A EP85900619A EP0179072A1 EP 0179072 A1 EP0179072 A1 EP 0179072A1 EP 85900619 A EP85900619 A EP 85900619A EP 85900619 A EP85900619 A EP 85900619A EP 0179072 A1 EP0179072 A1 EP 0179072A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- warp
- pattern
- knitting
- threads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009940 knitting Methods 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 title claims description 11
- 238000004519 manufacturing process Methods 0.000 title description 6
- 239000004744 fabric Substances 0.000 claims description 22
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000009471 action Effects 0.000 description 7
- 239000012071 phase Substances 0.000 description 5
- 238000000059 patterning Methods 0.000 description 4
- 239000012072 active phase Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000819 phase cycle Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/22—Flat warp knitting machines with special thread-guiding means
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
Definitions
- the invention relates to a method for producing a patterned warp knitted fabric according to the preamble of claim 1 and a warp knitting machine for carrying out the method according to the preamble of claim 6.
- US Pat. No. 3,999,407 describes a method for producing a patterned warp knitted fabric of the type mentioned at the outset.
- the pattern threads are each introduced into only one slip stitch.
- This has the disadvantage that such a pattern is very narrowly limited to the slip stitch and that a relatively large amount of non-patterned basic knitted fabric of the warp knitted fabric appears between adjacent patterned slip stitches, whereby the pattern is impaired.
- such a warp knitted fabric has the disadvantage that the warp knitted fabric tends to unravel when a stitch is destroyed.
- this patterned fabric has the disadvantage that the pattern from row of stitches to row of stitches must always be the same for all stitches, i.e. all slip stitches that have a pattern thread can only be patterned together or not in a row of stitches. As a result, the pattern of the warp knitted fabric has narrow limits.
- the object of the invention is to provide a method and a warp knitting machine with which patterned warp knitted fabrics can be produced, in which the pattern threads allows better coverage of the basic fabric, in particular between patterned slip stitches and which moreover has a lower tendency to rub when a stitch is destroyed.
- the object is achieved by the method with the characterizing features of claim 1 and the warp knitting machine, such as crochet galloon machine, with the characterizing features of claim 6.
- the pattern thread in the case of the pattern is placed over at least two, possibly also three and more knitting needles creates a connection between two, possibly also three and more patterned slip stitches, which provides better coverage of the basic fabric of the patterned warp knitted fabric.
- the pattern threads like the warp threads, are fed and processed continuously and the patterning is done only by means of the controllable thread retainer, there is also a particularly simple method and a correspondingly simple warp knitting machine, e.g. Crochet gallon machine that can deliver high performance accordingly.
- the process can be carried out with various knitting needles, such as latch needles or sliding needles.
- the laying direction of the warp threads and the pattern threads can be chosen and changed as desired.
- a method according to claim 3 is particularly advantageous which allows very high production speeds.
- the thread retainer can optionally be arranged over the extended knitting needles.
- an embodiment according to claim 4 is particularly advantageous, since then the thread retainer is outside both the knitting needles and the thread guide for the warp threads and the pattern threads, and is therefore not hindered by these components and, conversely, their functions are not hindered.
- An electronic pattern control device is particularly simple.
- the pattern thread guide can be guided simultaneously over at least two knitting needles per knitting process and can act simultaneously in at least two slip stitches.
- an embodiment according to claim 7 is more advantageous which effects an action in only one slip stitch per knitting process, the slip stitches changing from knitting process to knitting process.
- the pattern thread guides can be of any configuration, for example tube thread guides. However, an embodiment according to claim 8 is particularly advantageous.
- a warp knitting machine enables particularly operationally reliable conditions.
- the position of the thread retainer can be as desired, but a version according to claim 12 is particularly preferred.
- the thread retainer can be arranged directly in the area of the knitting needles and can be moved up and down.
- an embodiment according to claim 13 is practical, since here the individual components do not interfere with one another and, moreover, the thread retainer can be made more stable. This configuration also allows, in particular, the thread retainer to be moved laterally if this should be necessary.
- the thread retainer is coupled to a pattern control device.
- the thread retainer can be arranged in groups on lifting and lowering rods.
- an embodiment according to claim 17 is particularly advantageous since this ensures the greatest variety in the patterning of the warp knitted fabric.
- Figure 1 is a warp knitting machine in a schematic representation, in the detail and in the vertical section;
- Figure 2 shows the drive and control device for the thread retainer in a view rotated by 90 with respect to Figure 1;
- FIG. 3 shows a part of a modified drive of the thread retainer in the view according to FIG. 1;
- Figure 4 shows a section of a patterned warp knit
- Figures 5a - 5f different phases of action when inserting the pattern thread in a knitting needle.
- FIG. 1 The warp knitting machine shown schematically in FIG. 1, for example a crochet galloon machine, has a knitting needle bar 2 in which a row of knitting needles 4 are arranged in parallel.
- the knitting needle bar 2 moves the knitting needles 4 back and forth in their longitudinal direction.
- the knitting needles 4 are guided in a knock-over comb 6.
- the knock-off comb 6 is preceded by a guide plate 8, which forms a guide gap 10 with the knock-off comb 6, through which the finished warp knit 12 is guided to a take-off roller 14, about which it is guided by means of a pressure roller 16.
- warp thread guides 18 In front of the knitting needles 2 are warp thread guides 18, which are designed as perforated needles and are fastened to a warp rod 20.
- the warp thread guides 18 carry out a back-and-forth movement in the direction of the warp bar, as well as a pivoting movement from a high position above the knitting needle level (FIG. 1) to a low position below the knitting needle level, by means of the kettle rod 20.
- the warp thread guide 18 can thus insert a warp thread 22 into the knitting needle 4 in a movement encircling the knitting needle 4.
- pattern thread guide 24 Above the warp thread guide 18 pattern thread guide 24 are arranged, which are also designed as perforated needles.
- the pattern thread guide 24 is attached to a pattern thread guide rod 26 which, like the warp thread guide rod 20, performs an axial movement over at least two knitting needles and a pivoting movement, so that the pattern thread guide 24 can be brought from a high position above the knitting needle level (FIG. 1) to a lower position below the knitting needle level .
- Each pattern thread guide 24 is used to feed and insert a pattern thread 28 into the knitting needles 4.
- thread retainers 30 are arranged, which can be moved back and forth from a high position shown in FIG. 1 above the knitting needle plane to a lower position indicated by dash-dotted lines.
- the thread retainers 30 are fastened to guide rods 34 by means of clamping members 32. Such a guide rod 34 is shown excellently in FIG. 1, further guide rods are indicated by dash-dotted lines.
- a plurality of thread retainers 30 can be arranged on each guide rod and moved up and down by the distance X in each case. In the up position, the thread retainers 30 enable a pattern thread 28 to be inserted into the knitting needle 4. In the down position, the thread retainers 30 prevent the pattern thread 28 from being inserted into the knitting needle 4, as will be explained in more detail below.
- the thread retainers 30 are guided up and down in a fixed guide 36.
- FIG. 2 also shows a guide bar 40 in which the guides 36 for the thread retainers 30 are arranged.
- the guide rod 34 is held via tension members 42 and connected to a control box 44 which, according to a predetermined program, pulls or releases the tension members 42, so that the guide rod 34 can be moved up and down against the force of biasing springs 46.
- FIG. 3 shows a further pattern control device 54, in which thread retainers 56 are axially displaceably mounted in a guide rod 58.
- a biasing spring 60 holds the thread retainer 56 against a stop 52 in the illustrated high position.
- a rocker 66 is connected to the thread retainer 56 via a bolt 64 and is pivotally mounted in the machine frame 68 on an axis 70.
- a harness cord 72 is fastened, which is led to a programmable control device 73, for example a jacquard device.
- FIG. 4 shows a section of a warp knitted fabric which can be produced with a warp knitting machine of the type shown in FIGS. 1 to 3.
- the warp knitted fabric consists of individual slip stitches 74 1 to 74 8 , which are each formed from a warp thread 22.
- the individual slip stitches are connected to each other in each stitch row by weft threads 76 which are inserted into the stitches of the slip stitches.
- the slip stitches can also contain inserted rubber threads 78, as is shown for the slip sticks 74 1 , 74 2 , 74 3 , 74 7 and 74 8 .
- the warp knit includes a patterned area 79 and unpatterned areas.
- Pattern threads 28 are used for patterning, where they are not supposed to appear, are inserted into the stitches of a slip stitch and are therefore covered by the warp stitches, as is shown, for example, for the unpatterned section 80 of the slip stitch 74 in FIG. 4.
- patterned portion 82 of the Kettmaschenstäbchens 74 4 the individual pattern threads 28 are two zwisehen Kettmaschenstäbchen, including departures 74 and 74 5 and brought hither and each acting in the Kettmaschenstäbchen.
- the individual stitches of the pattern thread 28 lie above the stitches of the warp thread 22 and thus appear as a pattern on the surface of the warp knitted fabric.
- At the Kettmaschenstäbchen 74 4 of the pattern yarn 28 forms a stitch
- the knitted threads are always guided in the same direction around the knitting needles 4, which is particularly true in the manufacture of warp knitting with tongue-less knitting needles, such as especially crochet needles.
- FIGS. 5a to 5f show the action of a pattern thread that should be visible on the front of the warp knitted fabric and FIGS. 6a to bise the insertion of the pattern thread if it should not be visible in the warp knitted fabric.
- FIG. 5a shows the knitting phase in which the knitting needle 4a is withdrawn and a stitch 88 has knocked off.
- the thread retainers 30a and 30b are in the up position and the warp thread guide 18 and the pattern thread guide 24 are in the down position below the knitting needle level.
- the knitting needle 4a is advanced and the warp thread guide 18 and the pattern thread guide 24 move into the high position over the knitting needle level and over the knitting needle 4a and on the other side (in the figures on the right side) again into the lower position, as from the figures 5b and 5c emerges.
- the warp thread 22 and the pattern thread 28 are pulled through the stitch 88, ie knitted into the warp knit.
- the pattern thread 28 is then visible on the front 90 of the warp knit 12.
- the warp thread guide 18 again circles around the knitting needle 4a, while the pattern thread guide 24 is shifted to the right to the knitting needle 4b and circles around this knitting needle, as can be seen in FIGS. 5e and 5f.
- the pattern thread 28 is now inserted into the knitting needle 4b, in which the warp thread 22 (not shown) of the adjacent slip stitch is also located. While the knitting needles are being pulled back and the stitches are knocked off, the pattern thread guide 24 is moved back to the first knitting needle 4a in the lower position and a new knitting phase cycle can begin.
- FIGS. 6a to 6e show how insertion of the pattern thread 28 into the knitting needles 4a and 4b is prevented.
- Figures 6a and 6b initially correspond to the active phases of Figures 5a and 5b.
- the thread retainer 30a is lowered and thus prevents the pattern thread 28 from being moved into the knitting needle when the warp thread guide 18 and the pattern thread guide 24 are around the knitting needle 4a is placed and lowered, as can be seen from FIG. 6c.
- the superior movement of the pattern thread guide 24 can be delayed compared to the movement of the warp thread guide 18, as is indicated in FIG. 6b.
- the thread retainer 30a is held in the low position shown in FIG. 6c.
- the warp thread guide 18 is then again brought from the bottom around the knitting needle 4a to the left and further into the high position, the pattern thread 28 being inserted into the stitch 88 on the back of the warp knit 12.
- the pattern thread guide 24 is simultaneously moved to the right towards the knitting needle 4b and into the up position, as can be seen from FIG. 6d.
- the thread retainer 30b is lowered below the knitting needle plane, so that the pattern thread cannot move into the effective area of the knitting needle 4b when the pattern thread guide 24 moves further around the knitting needle 4b, as can be seen from FIG.
- the pattern thread 28 is not gripped by the knitting needle 4b, the pattern thread 28 is also not incorporated into the slip stitch rod which is formed by the knitting needle 4b.
- the pattern thread guide 24 returns, the pattern thread 28 is tightened again and guided to the slip stitch, which is formed by the knitting needle 4a, as is indicated for the unpatterned section 80 of the slip stitch 74 in FIG.
- the two knitting cards of FIGS. 5a to 5f and 6a to 6e are combined with one another at the edges of the patterned area 79, in which case the pattern thread 28 can act on the knitting needle 4a, as shown in FIGS. 5a to 5d.
- An action of the pattern thread on the knitting needle 4b can, however, be prevented if the warp knitting machine or pattern control device is controlled according to FIGS. 6d and 6e, ie the thread retainer 30b is to be lowered so that the pattern thread 28 is prevented from being inserted into the knitting needle 4b.
- the pattern thread can be laid one after the other over three or more knitting needles. It is also possible to guide the pattern thread per knitting process over two or more knitting needles simultaneously and to act in the slip stitches in the pattern areas. In particular, features of individual exemplary embodiments can also be interchanged and combined with one another.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
- Sewing Machines And Sewing (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Processing Of Meat And Fish (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Selon ce procédé on forme des rangées de mailles à partir de fils de chaîne (22) qui sont tenus ensemble au moins par un fil de trame. Aux rangées de mailles sont appliqués des fils à motifs (28) qui sont amenés de façon analogue aux fils de chaîne (22). A cet effet un guide de fils de chaîne (18) ainsi qu'un guide de fils à motifs sont disposés devant une aiguille à tricoter (4) et mis en mouvement en coordination avec l'aiguille (4). Aux endroits prévus à recevoir un motif, les fils à motifs (28) seront appliqués au-dessus des fils à chaîne (22) dans l'aiguille (4) et tricotés ensemble. Aux endroits sans motifs, un rabatteur de fil (30) empêche l'introduction des fils à motifs (28) dans l'aiguille (4) de façon qu'ils ne soient pas tricotés. Aux endroits sans motifs ces fils à motifs ne sont que joints aux mailles de chaîne.According to this method, rows of stitches are formed from warp threads (22) which are held together at least by one weft thread. Patterned threads (28) are applied to the rows of stitches, which are fed analogously to the warp threads (22). For this purpose a warp yarn guide (18) and a patterned yarn guide are placed in front of a knitting needle (4) and set in motion in coordination with the needle (4). At the places intended to receive a pattern, the patterned threads (28) will be applied above the warp threads (22) in the needle (4) and knitted together. In places without patterns, a thread reel (30) prevents the introduction of patterned threads (28) into the needle (4) so that they are not knitted. In places without patterns these patterned threads are only joined to the chain stitches.
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85900619T ATE34784T1 (en) | 1984-04-26 | 1985-02-06 | PROCESS FOR MAKING PATTERNED WARP KNIT AND WARP KNITTING MACHINE FOR CARRYING OUT THE PROCESS. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH2046/84 | 1984-04-26 | ||
CH204684 | 1984-04-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0179072A1 true EP0179072A1 (en) | 1986-04-30 |
EP0179072B1 EP0179072B1 (en) | 1988-06-01 |
Family
ID=4224671
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85900619A Expired EP0179072B1 (en) | 1984-04-26 | 1985-02-06 | Process for manufacturing a patterned warp-knitted material and a warp knitting machine for its use |
Country Status (8)
Country | Link |
---|---|
US (1) | US4628711A (en) |
EP (1) | EP0179072B1 (en) |
JP (1) | JPS61500560A (en) |
AT (1) | ATE34784T1 (en) |
DE (2) | DE3430757A1 (en) |
ES (1) | ES8602985A1 (en) |
IT (1) | IT1184774B (en) |
WO (1) | WO1985004911A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3634307A1 (en) * | 1986-07-22 | 1988-01-28 | Textilma Ag | Sheet-like textile structure and process and warp-knitting machine for producing it |
TW203638B (en) * | 1991-09-02 | 1993-04-11 | Textilma Ag | |
DE4140004A1 (en) * | 1991-09-02 | 1993-03-04 | Textilma Ag | HAEKELGALON MACHINE |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE800316C (en) * | 1949-08-16 | 1950-10-30 | Bergische Gardinen Ind G M B H | Haekel process, in particular for the machine production of curtain fabrics |
DE954095C (en) * | 1953-07-18 | 1956-12-13 | Ernst Pietsch Gardinen Und Pos | Crochet machine |
DE1067170B (en) * | 1954-07-21 | 1959-10-15 | ||
US3999407A (en) * | 1975-04-01 | 1976-12-28 | Stedman Corporation | Embossed striped elastic warp knit fabric and method of making same |
DD124540A1 (en) * | 1975-09-15 | 1977-03-02 | ||
DD136986C2 (en) * | 1978-06-08 | 1990-10-24 | Wirkmaschinenbau Karl Marx Veb | EMBROIDERY MACHINE FOR THE PRODUCTION OF JACQUARD PATTERNED POLISHED |
DE2829418B1 (en) * | 1978-07-05 | 1980-01-03 | Mayer Fa Karl | Warp knitting machine |
DD140767B1 (en) * | 1978-08-21 | 1980-12-10 | Heinz Lindner | CHAIN MACHINE, IN PARTICULAR HAEKELGALON MACHINE FOR PRODUCING JACQUARD-PATTERNED POLSCHLINGENGEWIRKE |
DE2928094B2 (en) * | 1979-06-15 | 1981-04-09 | Gebrüder Sulzer AG, 8401 Winterthur | Jacquard device for warp knitting machines |
DE2933660A1 (en) * | 1979-06-15 | 1980-12-18 | Sulzer Ag | CHAIN-KNITTING MACHINE, IN PARTICULAR RASCHING MACHINE WITH LAYING RAILS FIXED IN THE VIBRATION DIRECTION |
JPS5844779B2 (en) * | 1979-06-20 | 1983-10-05 | 株式会社 武田機械 | Knitting device in warp knitting machine |
DE2927874A1 (en) * | 1979-07-11 | 1981-02-05 | Senkingwerk Gmbh Kg | METHOD AND DEVICE FOR WASHING POSTAGE LAUNDRY |
JPS575953A (en) * | 1980-06-14 | 1982-01-12 | Nippon Mayer Kk | Patterning of jacquard warp knitting cloth |
DE3023952A1 (en) * | 1980-06-26 | 1982-01-14 | Karl Mayer Textil-Maschinen-Fabrik Gmbh, 6053 Obertshausen | Warp knitting machine |
DE3037948A1 (en) * | 1980-10-08 | 1982-05-13 | Mageba Textilmaschinen Gmbh, 5550 Bernkastel-Kues | Crochet machine for forming non-unravelling fabric - has second independent group of guide needles to improve fabric stability |
JPS5844779A (en) * | 1981-09-10 | 1983-03-15 | Toshiba Corp | Light emitting element |
JPS5844780A (en) * | 1981-09-10 | 1983-03-15 | Fujitsu Ltd | Semiconductor light emitting element |
-
1984
- 1984-08-21 DE DE19843430757 patent/DE3430757A1/en not_active Withdrawn
-
1985
- 1985-02-06 WO PCT/CH1985/000019 patent/WO1985004911A1/en active IP Right Grant
- 1985-02-06 AT AT85900619T patent/ATE34784T1/en not_active IP Right Cessation
- 1985-02-06 JP JP60500612A patent/JPS61500560A/en active Granted
- 1985-02-06 US US06/822,421 patent/US4628711A/en not_active Expired - Lifetime
- 1985-02-06 EP EP85900619A patent/EP0179072B1/en not_active Expired
- 1985-02-06 DE DE8585900619T patent/DE3563078D1/en not_active Expired
- 1985-03-11 ES ES541158A patent/ES8602985A1/en not_active Expired
- 1985-04-24 IT IT20473/85A patent/IT1184774B/en active
Non-Patent Citations (1)
Title |
---|
See references of WO8504911A1 * |
Also Published As
Publication number | Publication date |
---|---|
US4628711A (en) | 1986-12-16 |
DE3563078D1 (en) | 1988-07-07 |
IT8520473A0 (en) | 1985-04-24 |
JPS6360142B2 (en) | 1988-11-22 |
ES541158A0 (en) | 1985-12-16 |
JPS61500560A (en) | 1986-03-27 |
ATE34784T1 (en) | 1988-06-15 |
EP0179072B1 (en) | 1988-06-01 |
ES8602985A1 (en) | 1985-12-16 |
IT1184774B (en) | 1987-10-28 |
WO1985004911A1 (en) | 1985-11-07 |
DE3430757A1 (en) | 1985-10-31 |
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