EP0024376A1 - Heating apparatus - Google Patents
Heating apparatus Download PDFInfo
- Publication number
- EP0024376A1 EP0024376A1 EP80302818A EP80302818A EP0024376A1 EP 0024376 A1 EP0024376 A1 EP 0024376A1 EP 80302818 A EP80302818 A EP 80302818A EP 80302818 A EP80302818 A EP 80302818A EP 0024376 A1 EP0024376 A1 EP 0024376A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- air
- fan
- combustion
- flap
- burner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 18
- 238000002485 combustion reaction Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 4
- 239000003546 flue gas Substances 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000010304 firing Methods 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000005484 gravity Effects 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
- F24H1/36—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side the water chamber including one or more fire tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L3/00—Arrangements of valves or dampers before the fire
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
- F24H1/26—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/44—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with combinations of two or more of the types covered by groups F24H1/24 - F24H1/40 , e.g. boilers having a combination of features covered by F24H1/24 - F24H1/40
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
- F24H9/2007—Arrangement or mounting of control or safety devices for water heaters
- F24H9/2035—Arrangement or mounting of control or safety devices for water heaters using fluid fuel
Definitions
- the draught control means is biassed to its,closed position and urged open when the fan is running by the pressure of the air stream generated by the fan.
- the draught control means may in particular be a flap pivoted about a horizontal axis offset from its centre of gravity, the weight of the flap biassing it to a closed position, and air pressure generated by the fan, when running, urging it open. This is a particularly simple and convenient arrangement which is economical in manufacture.
- the hot gases which pass up the tubes 16 are collected together in a manifold space 22 and leave the boiler up, the outlet 24 which is connected to a chimney.
- conventional spiral metal "retarders" (not shown) may be fitted to cause swirling of the hot gases and to improve the transfer of heat to water in the tank 12.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Direct Air Heating By Heater Or Combustion Gas (AREA)
Abstract
In a domestic or small commercial heating boiler the combustion air which is supplied by a fan (38) to the burner (32) is shut off by draught control means (48) when the fan (38) is not running. This prevents loss of heat while the burner is not firing. Preferably the draft control means is a gravity biassed flap (48) in the path of combustion air to the burner.
To reduce the need for cleaning, an air inlet (44) to the boiler is provided with a filter (70) to clean the air wich enters.
Description
- This invention relates to oil or gas fired heating apparatus used ,to heat a fluid medium. It is applicable both to water heating boilers and to heating apparatus used to heat air for ducted warm air heating systems. The invention is particularly applicable to domestic and small commercial heating apparatus, which may have a heat output in the range 60,000 to 200,000 B.Th.U. (approx 60,000 - 200,000 kilojoules), although the invention is not necessarily restricted to this range.
- Domestic and small commercial heating apparatus, particularly oil fired water heating boilers, lose a great deal of valuable heat during the time when the burner is not actually firing. Since the "off-time" tends to be a good deal more than the "on-time" the total loss of heat in a year can be alarmingly high. This heat loss is caused by the draught produced by the chimney. Once the chimney warms up it produces a suction at the outlet flue and this draws cold air into the boiler or other apparatus. Normally the air chiefly enters through the burner. Air which is drawn in while the burner is not actually firing, passes through the combustion space and the whole of the heating space and then out into the chimney taking with it a great deal of heat. In other words, the boiler or other apparatus when not in use acts like an inverted radiator dissipating heat to the environment outside the building.
- This problem appears to have gone substantially unrecognised in the case of domestic or small commercial size apparatus.
- It is an object of this invention to provide an economiser device which will prevent or at any rate very largely reduce this flow of cold air through the boiler when it is not actually firing. The device can be of extremely simple constructions and therefore of modest cost.
- Broadly in this invention there is provided a heating apparatus for a fluid medium having a burner for the combustion of one of the fluid fuels, i.e. gas or oil, and a fan to convey combustion air to the burner, characterised by the interposition of draught control means in the path of combustion air to the burner, the draught control means being movable between an open position permitting flow of air to the burner and a closed position blocking said flow, the draught control means being arranged to open while the fan is running and to close automatically when the fan is inoperative thereby to block convective air flow through the boiler.
- The fan may be incorporated within a burner unit, and such a burner unit may be a conventional unit which is already in commercial production.
- It is preferred that the draught control means is biassed to its,closed position and urged open when the fan is running by the pressure of the air stream generated by the fan. The draught control means may in particular be a flap pivoted about a horizontal axis offset from its centre of gravity, the weight of the flap biassing it to a closed position, and air pressure generated by the fan, when running, urging it open. This is a particularly simple and convenient arrangement which is economical in manufacture.
- It is appropriate for the boiler to have, as is conventional, a casing with an inlet for combustion air, piping for the supply of gas or oil to the burner and in the case of an oil fired boiler, a pump for the oil, a motor to drive the fan and the oil pump (if any), an outlet for flue gases, and heat exchange means exposed to the heat of combustion with an inlet and an outlet each connected to the said heat exchange means to permit a flow therethrough.
- The heat exchange means may comprise a tank or pipework for the fluid medium to be heated and in a preferred arrangement the heat exchange means is a tank inside which there is a casing defining the combustion space into which the burner discharges, a plurality of tubes conveying the hot flue gases from the combustion space through the tank to the outlet for flue gases. Preferably the, combustion space is so positioned in the tank that the fluid medium to be heated surrounds the combustion space almost completely.
- An embodiment of the invention will now be illustrated with reference to the accompanying drawings, in which:
- Fig. 1 is a side view of a domestic water-heating boiler embodying the invention; and
- Fig. 2 is a front view of the same boiler but showing a possible modification in phantom.
- Referring to the drawings, the boiler has an
outer casing 26 within which there is atank 10 to containwater 12 to be heated. Inside this tank there is located afurther casing 14 which provides thespace 15 in which combustion takes place. The hot gases produced by the combustion pass uptubes 16 extending through thetank 10 and transfer their heat to thewater 12 in thetank 10. Thecasing 14 is almost entirely surrounded by water in thetank 10 so that heat passing out through thecasing 14 is given up to water rather than being wastefully dissipated. At one side of the boiler there are aninlet 18 to thetank 10 and anoutlet 20 from it. These carry returning cold water and outflowing hot water respectively. The hot gases which pass up thetubes 16 are collected together in amanifold space 22 and leave the boiler up, theoutlet 24 which is connected to a chimney. Within thetubes 16 conventional spiral metal "retarders" (not shown) may be fitted to cause swirling of the hot gases and to improve the transfer of heat to water in thetank 12. - Over the top, sides and back of the
tank 10,heat insulation 28, consisting for example of glass fibre, is provided. Low down at the front there is an opening through thetank 10 into thecasing 14 for purposes of cleaning. This opening is normally maintained closed by means of aclosure member 30 inserted in it. - In the air space between the front of the
tank 10 and theouter casing 26 there are accommodatd aburner unit 32, an oil pump 34 and amotor 36 which drives them both. These components are conventional in themselves and are shown in outline only. Theburner unit 32 incorporates afan 38 which draws air in axially at theside face 40 of the burner unit (this is the side face which is visible in Fig. 1) and blows this air into thecombustion space 15 as an air stream surrounding a spray of finely divided oil droplets which it also discharges into thecombustion space 15 from itsnozzle 42. Theburner unit 32 is provided with conventional high 1 electrodes (not shown) for ignition. - The
outer casing 26 provides a reasonably airtight enclosure so that air for combustion can enter only through aninlet 44. At this inlet there is a short duct 46 through which the incoming air passes and in this duct there is a draught control flap orplate 48 pivoted around a horizontal axis -50 which is slightly offset from the centre of gravity of the flap so that the flap is partially balanced. The closed position of theflap 48, to which its weight biasses it, is upright and in this position it substantially blocks the duct 46. The flap opens by turning around its pivot 50 (in a clockwise direction as seen in Fig. 1) and this enables air to enter through the duct 46. Operation of thefan 38 in theburner unit 32, causes a suction effect so that theflap 48 is urged open against its own weight and so air can enter thecasing 26 and hence pass through theburner unit 32 into thecombustion space 15. However, it is arranged that thefan 38 stops while the burner is not firing so that then the.only suction to which theflap 48 is subjected is the natural convective draught through the boiler and up the chimney, this latter producing much less suction than does thefan 38. Theflap 48 is sufficiently heavy to close against the convective draught when thefan 38 is not running and so flow of air through the boiler and comcomitant dissipation of heat is, in accordance with the invention, prevented while the boiler is not firing. - A screw threaded
stop 52, screwed through abracket 54 so that its position is adjustable, limits the extent to which theflap 48 can open so that when theburner unit 32 is firing theflap 48 is only allowed to open the requisite amount to admit the proper quantity of combustion air. - To ensure that the boiler works satisfactorily under varying conditions it may be found advisable to provide a
draught stabilizer 56 at thechimney connection 24 of the boiler or alternatively at the base of the chimney proper. Thisdraught stabilizer 56 may be similar in construction to the above described duct 46 anddraught control flap 48 at theinlet 44, except that itsflap 58 is more lightly set so as to open to allow air to pass up the chimney at a lower suction pressure than theflap 48. This makes sure that theflap 48 will always remain closed despite variations in chimney suction until such time as thefan 38 of_the burner unit 32 is operated. - Alternative constructions to the one described above are possible to control the inlet air to the
burner unit 32. One possibility is shown in phantom in Fig. 2. With this modification, no draught control means would be provided at theinlet 44, but instead an inlet duct 60 is fitted to theburner unit 32 so that all air drawn in by thefan 38 must enter through this duct. Within this duct 60 a flap 62 partially balanced aroundpivot axis 63 in exactly analogous manner to theflap 48 is provided and it is arranged to be opened by the suction of thefan 38 but to close against- the natural convective draught when the fan is not running. Astop 64 adjustable by a screw thread is again provided to limit opening of the flap. - With the arrangement shown in phantom in Fig. 2 it is necessary that air should be able to enter the
combustion space 15 only through theburner unit 32. This can be achieved by ensuring that the burner unit is a reasonably close fit in the aperture in thetank 10 through which it projects into thespace 15. - Boilers tend to have their air inlet at a low level, and dust which is ingested with the combustion air collects in the burner unit (where there is generally a film of leaked oil on most surfaces). Dust collecting on the fan impairs its efficiency and hence the efficiency of combustion, and dust on the igniting electrodes can eventually prevent ignition.
- In the boiler shown, the
air inlet 44 to thecasing 26 is placed at a high level. This is found advantageous in that a raised inlet generally leads to less dust being sucked into the burner unit with a consequent reduction in the frequency with which theburner unit 32 needs to be cleaned, and increasing the efficiency of combustion. Additionally, theinlet 44 is so provided with a simpleair filter element 70 which can take the form of a piece of cloth mounted in a frame slidable in guides (not shown in detail) at the sides of theinlet 44, and readily removable for cleaning or renewal. By this simple expedient it is arranged that the combustion air remains relatively clean, also further reducing the frequency with which cleaning of the burner unit is necessary. - Modifications to the boiler shown are of course possible. Other means may be employed for biassing the draught control means to a closed position: for example in place of a gravity-biassed
flap 48 or 62 a spring loaded vane could be employed. Theburner unit 32 for oil firing could be replaced by a generally similar burner unit for gas. Moreover, the draught control arrangement could be applied in accordance with this invention also in a heating apparatus where the fluid medium heated was not water but was air for a ducted warmed air heating system.
Claims (10)
1. A heating apparatus comprising a casing (26) with an inlet (44) for combustion air, a burner (32) in the casing for the combustion of gas or oil, a fan (38) within the casing to convey combustion air into the casing and to the burner, and heat exchange means (10) exposed to the heat of combustion for the heating of a fluid medium (12) characterized in that draught control means (48,62) are provided within the casing (26) in the path of combustion air to the burner (32), and movable between an open position permitting flow of air and a closed position blocking said flow, the draught control means (48,62) being arranged to be urged open by a stream of air generated by the fan while it is running, and to close automatically when the fan is inoperative, thereby blocking convective air flow through the heating apparatus.
2. Apparatus according to Claim 1 wherein said draught control means comprises a pivotally mounted flap (48,62) disposed within a duct (46,60) for combustion air, the flap (48,62) being biassed to a closed position blocking the duct, and the fan (38), when running, generating a sufficiently forceful air stream to displace the flap against the bias to a position enabling air flow through the duct.
3. Apparatus according to Claim 2 wherein the flap (48,62) is only partially balanced about its pivot axis so that it is biassed by its own weight into an upright position in which it blocks the flow of air through said duct (46,60).
4. Apparatus according to Claim 2 or Claim 3 wherein said duct (46) is contiguous with the inlet (44) to the casing.
5. Apparatus according to Claim 2 or Claim 3 wherein said duct (60) is immediately upstream of the fan (38).
6. Apparatus according to any one of Claims 2 to 5 provided with an adjustable stop (52,64) to limit opening movement of the flap.
7. Apparatus according to any one of the preceding claims wherein the heat exchange means is a tank (10) for the fluid medium (12) to be heated, the apparatus having a plurality of tubes (16) for leading hot flue gases through the tank (10) from a combustion space (15) into which the burner (32) is arranged to discharge.
8. Apparatus according to Claim 7 wherein the combustion space (15) is substantially surrounded by the fluid medium (12) to be heated.
9. Apparatus according to any one of the preceding claims wherein the air inlet (44) is provided with a filter (70) for air drawn in through it.
10. Apparatus according to any one of the preceding claims which is a water heating boiler and the said heat exchange means is a tank (10) for water (12) to be heated.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7928674 | 1979-08-17 | ||
GB7928674 | 1979-08-17 | ||
GB8002001 | 1980-01-22 | ||
GB8002001 | 1980-01-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0024376A1 true EP0024376A1 (en) | 1981-03-04 |
Family
ID=26272601
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80302818A Withdrawn EP0024376A1 (en) | 1979-08-17 | 1980-08-15 | Heating apparatus |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP0024376A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2506899A1 (en) * | 1981-05-27 | 1982-12-03 | Kempense Steenkolenmijnen Nv | Solid fuel central heating boiler - has combustion air blower with adjustable air flow sensor controlling position of butterfly damper |
GB2176272A (en) * | 1985-06-07 | 1986-12-17 | White Bradford Corp | Direct power vented water heater |
EP0424358A2 (en) * | 1989-10-20 | 1991-04-24 | Joh. Vaillant GmbH u. Co. | Heating apparatus with a flow quantity control device for the flow of combustion air |
CN112629014A (en) * | 2020-12-23 | 2021-04-09 | 中山市智辉科技服务有限公司 | High-efficiency energy-saving environment-friendly heating boiler |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE142392C (en) * | ||||
DE1744497U (en) * | 1957-03-19 | 1957-05-09 | Robert Volkert | INDEPENDENT AIR FLAPS FOR OIL FIRING. |
DE2313492A1 (en) * | 1972-05-02 | 1973-11-08 | Awb Bv | BOILER FOR CENTRAL HEATING |
BE821348A (en) * | 1974-10-22 | 1975-02-17 | Fuel economiser for central heating - is for boiler burning fuel-oil or other liquid fuel | |
DE2512440A1 (en) * | 1975-03-21 | 1976-09-30 | Broetje Fa August | Boiler housing of plastics insulating panels - for assembly on ready installed boiler, with reduced escape of heat to atmosphere |
DE7700606U1 (en) * | 1977-01-11 | 1977-06-02 | Webhof, Georg, 7630 Lahr | INTAKE AIR CLOSING FLAP OR -LOUVRE |
DE2601166A1 (en) * | 1976-01-14 | 1977-07-28 | Heege Bernhard | Central heating system efficiency booster - has combustion air feed channel closed when burner stops with magnetically controlled air flap |
DE2743716A1 (en) * | 1977-09-29 | 1979-04-12 | Greenmace Ltd | Oil burner for space heater - burns waste oil from internal combustion engines using compressed air and preheating to form spray |
-
1980
- 1980-08-15 EP EP80302818A patent/EP0024376A1/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE142392C (en) * | ||||
DE1744497U (en) * | 1957-03-19 | 1957-05-09 | Robert Volkert | INDEPENDENT AIR FLAPS FOR OIL FIRING. |
DE2313492A1 (en) * | 1972-05-02 | 1973-11-08 | Awb Bv | BOILER FOR CENTRAL HEATING |
BE821348A (en) * | 1974-10-22 | 1975-02-17 | Fuel economiser for central heating - is for boiler burning fuel-oil or other liquid fuel | |
DE2512440A1 (en) * | 1975-03-21 | 1976-09-30 | Broetje Fa August | Boiler housing of plastics insulating panels - for assembly on ready installed boiler, with reduced escape of heat to atmosphere |
DE2601166A1 (en) * | 1976-01-14 | 1977-07-28 | Heege Bernhard | Central heating system efficiency booster - has combustion air feed channel closed when burner stops with magnetically controlled air flap |
DE7700606U1 (en) * | 1977-01-11 | 1977-06-02 | Webhof, Georg, 7630 Lahr | INTAKE AIR CLOSING FLAP OR -LOUVRE |
DE2743716A1 (en) * | 1977-09-29 | 1979-04-12 | Greenmace Ltd | Oil burner for space heater - burns waste oil from internal combustion engines using compressed air and preheating to form spray |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2506899A1 (en) * | 1981-05-27 | 1982-12-03 | Kempense Steenkolenmijnen Nv | Solid fuel central heating boiler - has combustion air blower with adjustable air flow sensor controlling position of butterfly damper |
GB2176272A (en) * | 1985-06-07 | 1986-12-17 | White Bradford Corp | Direct power vented water heater |
EP0424358A2 (en) * | 1989-10-20 | 1991-04-24 | Joh. Vaillant GmbH u. Co. | Heating apparatus with a flow quantity control device for the flow of combustion air |
EP0424358A3 (en) * | 1989-10-20 | 1991-06-05 | Joh. Vaillant GmbH u. Co. | Heating apparatus with a flow quantity control device for the flow of combustion air |
CN112629014A (en) * | 2020-12-23 | 2021-04-09 | 中山市智辉科技服务有限公司 | High-efficiency energy-saving environment-friendly heating boiler |
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Legal Events
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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AK | Designated contracting states |
Designated state(s): AT BE CH DE FR GB IT LU NL SE |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 19820208 |