DE10310199A1 - Fibreboard, especially floor panel - Google Patents
Fibreboard, especially floor panel Download PDFInfo
- Publication number
- DE10310199A1 DE10310199A1 DE10310199A DE10310199A DE10310199A1 DE 10310199 A1 DE10310199 A1 DE 10310199A1 DE 10310199 A DE10310199 A DE 10310199A DE 10310199 A DE10310199 A DE 10310199A DE 10310199 A1 DE10310199 A1 DE 10310199A1
- Authority
- DE
- Germany
- Prior art keywords
- decor
- layer
- printed
- fibreboard
- sealing layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise
- E04F2290/043—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise with a bottom layer for sound insulation
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
Die Erfindung betrifft eine Holzfaserplatte, insbesondere ein Fussbodenpaneel bestehend aus einer HDF- oder MDF-Trägerplatte mit einer Oberseite und einer Unterseite, wobei die Oberseite ein Dekor, vorzugsweise ein Holz- oder Fliesendekor aufweist, und ein Verfahren zur Herstellung einer solchen Holzfaserplatte.The invention relates to a fiberboard, in particular a floor panel consisting of an HDF or MDF core board with a top and a bottom, the top one Decor, preferably has a wood or tile decor, and a Process for producing such a fiberboard.
Fussbodenpaneele mit einer Holzfaser-Trägerplatte werden üblicherweise als Laminatpaneele bezeichnet und sind seit vielen Jahren zur Substitution von Parkett im Handel. Das gewünschte Dekor (Parkett, Holzmaserung, Fliesen, usw.) wird auf eine Papierbahn aufgedruckt, die anschließend mit Harz beschichtet und auf eine Rolle aufgerollt wird. Die so vorgefertigte Dekorbahn wird bei dem Fussbodenhersteller auf die Trägerplatte aufgelegt und verpresst. Durch das Aufdrucken des Dekors auf die Papierbahn, das spätere Versiegeln der Papierbahn mit Kunstharz und das anschließende Verbinden der Dekorschicht mit der Trägerplatte durch Druck und Temperatur verändert sich die Papierbahn in ihren Abmessungen. Der Fachmann spricht davon, dass das Papier wächst. Das Papier wächst sowohl in der Länge (Längenwachstum) als auch in der Breite (Breitenwachstum). Wenn diese Dekorplatte nun zu einzelnen Pa neelen zugeschnitten werden soll, müssen das Längen- und Breitenwachstum berücksichtigt werden, weil anderenfalls eine ungleiche Dekorverteilung auf den einzelnen Paneelen vorhanden wäre. Diese hätte zur Folge, dass der aus einer ungleich verteilten Dekorschicht zusammengesetzte Fussboden an den Verbindungskanten der Paneele Dekorsprünge aufweist. Selbst wenn solche Dekorsprünge nur wenige Millimeter betragen, fallen sie bei der Betrachtung auf, was den ästhetischen Eindruck negativ beeinflusst und damit die Qualität des ausgelegten Fussbodens mindert.Floor panels with a wood fiber backing board are common referred to as laminate panels and have been a substitute for many years of parquet in retail. The wished Decor (parquet, wood grain, tiles, etc.) is on a paper web printed, which then coated with resin and rolled up on a roll. The prefabricated one The decorative sheet is placed on the carrier plate at the floor manufacturer put on and pressed. By printing the decor on the Paper web, the later Sealing the paper web with synthetic resin and then connecting it the decorative layer with the carrier plate changed by pressure and temperature the paper web in its dimensions. The specialist speaks of that the paper is growing. The paper is growing both in length (Elongation) as well as in width (width growth). If this decorative panel to be tailored to individual panels, this must be done linear and latitude growth are taken into account because otherwise an uneven decor distribution on the individual Panels would be present. This would have to As a result, the one composed of an unevenly distributed decorative layer Floor has decorative cracks on the connecting edges of the panels. Even if such decor leaps only a few millimeters, they are noticeable when viewed, what the aesthetic Impression influences negatively and thus the quality of the flooring decreases.
Um qualitätsgerecht produzieren zu können, muss
das Papierwachstum erfasst und die Säge, die die Paneele aus der
Trägerplatte
zurechtsägt,
entsprechend eingestellt werden. Eine manuelle Einstellung ist sehr
zeitaufwendig. Die
Um den Zuschnitt zu optimieren muss also ein hoher Aufwand getrieben werden, der die Herstellung hochwertiger Paneele verteuert. Um die Optik des Laminatpaneels der Optik eines Naturholzpaneels weiter anzupassen, kann in der Presse, in der die Dekorschicht mit der Trägerplatte verpresst wird, eine ein Relief aufweisende Matrize vorgesehen sein, die ein der Holzmaserung entsprechendes Relief in die Kunstharzschicht prägt. Da das Papierwachstum nicht reproduzierbar ist, ist es nicht möglich, das Relief vollständig in Übereinstimmung mit dem Dekor zu bringen. Die Fugen eines Fliesenspiegels können, da hier Abweichungen sofort sichtbar wären, nicht in die Oberfläche geprägt werden.In order to optimize the cutting So a lot of effort will be put into producing high quality Panels more expensive. To the look of the laminate panel the look of a Natural wood panels can be further adapted in the press in which the Decorative layer with the carrier plate a die with a relief is provided, a relief corresponding to the wood grain in the synthetic resin layer impressed. Since paper growth is not reproducible, it is not possible to Relief completely in accordance to bring with the decor. The joints of a tile mirror can be there deviations would be immediately visible here, not be embossed into the surface.
Von dieser Problemstellung ausgehend soll die eingangs beschriebene Holzfaserplatte verbessert werden.Starting from this problem the wood fiber board described at the beginning is to be improved.
Die Problemlösung erfolgt bei einer gattungsgemäßen Holzfaserplatte dadurch, dass auf der Trägerplatte eine Versiegelungsschicht aufgebracht ist, auf der ein Dekor aufgedruckt ist, wobei die Dekorschicht mit zumindest einer Verschleißschutzschicht abgedeckt ist. Durch das Aufbringen der Versiegelungsschicht auf der Trägerplatte wird verhindert, dass die Druckfarbe von der Trägerplatte aufgesogen wird, was ohne die Versiegelungsschicht der Fall wäre, da die Trägerplatte als solche saugfähig ist. Durch die Versiegelungsschicht wird das Aufsaugen der Dekorfarbe verhindert und dies an der Oberfläche gehalten und gebunden, so dass die Dekorschicht an der Oberfläche, vorzugsweise an der Oberseite der Trägerplatte vorhanden bleibt und ein präzises, klar sichtbares Dekor ausbildet.The problem is solved with a generic wood fiber board in that on the support plate a sealing layer is applied, on which a decor is printed is, the decorative layer with at least one wear protection layer is covered. By applying the sealing layer on the carrier plate prevents the ink from being absorbed by the carrier plate, which would be the case without the sealing layer, since the carrier plate as such is absorbent. The sealing layer absorbs the decorative paint prevented and kept and bound to the surface, so that the decorative layer on the surface, preferably on the top the carrier plate remains present and a precise, forms clearly visible decor.
Eine Weiterbildung sieht vor, dass die Versiegelungsschicht aus Melamin- oder Harnstoffharz ausgebildet ist und auf der Trägerplatte aufgestrichen wird.Further training provides that the sealing layer is formed from melamine or urea resin is and on the carrier plate is spread.
Das Dekor kann vorteilhafterweise unmittelbar auf die Versiegelungsschicht aufgedruckt sein, wobei sowohl auf der Oberseite als auch auf der Unterseite ein Dekor vorgesehen ist. Dabei besteht die Dekorschicht aus hitzebeständigen Farben oder weist diese zumindest auf, so dass bei einer späteren Bearbeitung der Holzfaserplatten, beispielsweise mit beheizten Walzen, die Farbpigmente nicht zerstört werden und die Dekorschicht wie aufgedruckt erhalten bleibt.The decor can be advantageous be printed directly on the sealing layer, wherein a decor is provided on both the top and bottom is. The decorative layer consists of heat-resistant colors or at least has this, so that in a later processing the wood fiber boards, for example with heated rollers, the color pigments not be destroyed and the decorative layer remains as printed.
Es ist vorgesehen, dass die Verschleißschutzschicht eine Lackschicht ist, die vorteilhafterweise elektronenstrahlgehärtet ausgebildet, um die in der Regel empfindliche Dekorschicht vor übermäßigem Verschleiß zu schützen. Dabei können auf der Dekorschicht Strukturmittel oder Korundkörner zur Erhöhung der Abriebfestigkeit aufgebracht sein und in die Verschleißschutzschicht eingebettet oder von dieser abgedeckt werden. Die Strukturmittel können korrespondierend zu dem Dekor aufgebracht werden, so dass diese exakt mit dem Dekor übereinstimmen, um auch filigrane Reliefs erzeugen zu können.It is intended that the wear protection layer is a lacquer layer which is advantageously designed to be electron beam hardened, to protect the usually sensitive decorative layer from excessive wear. there can Structural agents or corundum grains on the decorative layer to increase the Abrasion resistance applied and in the wear protection layer embedded or covered by this. The structural funds can correspond applied to the decor so that they exactly match the decor, to be able to create filigree reliefs.
Zur Erzielung eines möglichst guten Druckbildes ist die Trägerplatte auf der Oberseite bzw. der Unterseite geglättet, insbesondere geschliffen, was zudem die Saugneigung der Trägerplatte reduziert.To achieve one if possible the carrier plate is a good printed image smoothed on the top or bottom, especially ground, which also the suction tendency of the carrier plate reduced.
Ein Verfahren zur Herstellung der erfindungsgemäßen Holzfaserplatte sieht vor, dass zunächst auf einer Trägerplatte eine Versiegelungsschicht aufgebracht wird, auf die anschließend ein Dekor aufgedruckt wird. Abschließend wird eine Verschleißschutzschicht auf dem Dekor aufgebracht, wobei sowohl die Oberseite als auch die Unterseite der Trägerplatte bedruckt werden kann. Die Melamin- oder Harnstoffharzschicht wird als Versiegelungsschicht vorteilhafterweise aufgesprüht oder aufgestrichen.A method for producing the wood fiber board according to the invention provides that a sealing layer is first applied to a carrier board, which is subsequently applied Decor is printed. Finally, a wear protection layer is applied to the decor, whereby both the top and the bottom of the carrier plate can be printed. The melamine or urea resin layer is advantageously sprayed or spread on as a sealing layer.
Die Verschleißschutzschicht wird ebenfalls als Lackschicht aufgesprüht oder aufgestrichen und elektronenstrahlgehärtet. Es können auch ein oder mehrere Kunstharzschichten beispielsweise mit einer Rasterwalze auf der mit dem Dekor versehenen Seite der Trägerplatte aufgestrichen werden. Die aufgetragenen Verschleißschutzschichten werden anschließend in einer Presse in bekannter Weise mit der Platte verpresst. Gegebenenfalls kann die Dekorschicht auch mit einem Overlay abgedeckt werden, wie es aus dem Stand der Technik bekannt ist.The wear protection layer is also called Sprayed paint layer or spread and electron beam hardened. You can also use one or more Synthetic resin layers, for example with an anilox roller on the be painted with the decor side of the carrier plate. The applied wear protection layers are then pressed in a known manner with the plate in a press. Possibly the decorative layer can also be covered with an overlay, such as it is known from the prior art.
Strukturmittel oder Korundpartikel werden entweder vor dem Auftragen der Verschleißschutzschicht aufgetragen und durch diese abgedeckt oder beim Auftragen der Verschleißschutzschicht in diese eingebettet, was zu einer erhöhten Verschleißfestigkeit und Reduzierung der Rutschgefahr auf solchen Platten führt.Structural agents or corundum particles are either applied before the wear protection layer is applied and covered by it or when applying the wear protection layer embedded in this, resulting in increased wear resistance and reducing the risk of slipping on such plates.
Vorteilhafterweise wird die zu bedruckende Oberfläche der Trägerplatte geschliffen oder geglättet, bevor sie bedruckt wird, alternativ kann auch auf eine ungeschliffene Oberfläche das Dekor aufgebracht werden. Ebenfalls ist es vorgesehen, dass vor Auftragen der Versiegelungsschicht die Trägerplatte geschliffen oder geglättet wird, um die Saugneigung der Trägerplatte zu verringern.The surface to be printed is advantageously the support plate ground or smoothed, before it is printed, alternatively you can also use an unpolished one surface the decor can be applied. It is also envisaged that before applying the sealing layer, sand the backing plate or smoothed to the suction tendency of the carrier plate to reduce.
Da keine Papierschichten verwendet werden, sind die so hergestellten Platten vor Verzug, der durch die Eigenzugkraft der Papiere entstehen konnte, sicher. Auf Grund der dünnen Schichten können kurze Prozeßzeiten realisiert werden.Because no layers of paper are used are, the plates thus produced are in default due to the inherent traction of the papers could arise, for sure. Because of the thin Layers can be short processing times will be realized.
Anstatt einer Trägerplatte aus HDF oder MDF können auch herkömmliche Spanplatten mit einer entsprechend fein gestreuten Deckschicht verwendet werden, aus der beispielsweise kleinere Platten für den Möbelbau gesägt werden können.Instead of a carrier board made of HDF or MDF can also conventional ones Particle board with a correspondingly finely spread top layer is used from which, for example, smaller panels for furniture are sawn can.
Derartig hergestellte Platten können als Fussböden Verwendung finden, indem sie zu Paneelen in dem zu dem Dekor passenden Format gesägt und gegebenenfalls mit Profilausfräsungen versehen werden.Boards made in this way can be used as floors by choosing panels in the format that matches the decor sawn and if necessary with milled profiles be provided.
Claims (18)
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10310199A DE10310199B4 (en) | 2003-03-06 | 2003-03-06 | Wood fiber board and process for its production |
ES03020230.3T ES2328236T5 (en) | 2003-03-06 | 2003-09-06 | Decorative finishing of a wooden composite board |
ES09005141T ES2394744T3 (en) | 2003-03-06 | 2003-09-06 | Decorative finish of a wood composite plate |
AT03020230T ATE438519T1 (en) | 2003-03-06 | 2003-09-06 | DECORATIVE FINISHING OF A WOOD BOARD |
DE50311774T DE50311774D1 (en) | 2003-03-06 | 2003-09-06 | Decorative finishing of a wood-based panel |
PT90051418T PT2105320E (en) | 2003-03-06 | 2003-09-06 | Decorative finishing a composite wooden panel |
EP03020230.3A EP1454763B2 (en) | 2003-03-06 | 2003-09-06 | Decorative coating of a plate of wooden material |
EP09005141A EP2105320B1 (en) | 2003-03-06 | 2003-09-06 | Decorative finishing a composite wooden panel |
US10/792,270 US7678425B2 (en) | 2003-03-06 | 2004-03-04 | Process for finishing a wooden board and wooden board produced by the process |
US11/380,597 US7790293B2 (en) | 2003-03-06 | 2006-04-27 | Process for finishing a wooden board and wooden board produced by the process |
US12/487,411 US8016969B2 (en) | 2003-03-06 | 2009-06-18 | Process for finishing a wooden board and wooden board produced by the process |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10362203 | 2003-03-06 | ||
DE10310199A DE10310199B4 (en) | 2003-03-06 | 2003-03-06 | Wood fiber board and process for its production |
Publications (2)
Publication Number | Publication Date |
---|---|
DE10310199A1 true DE10310199A1 (en) | 2004-09-23 |
DE10310199B4 DE10310199B4 (en) | 2007-09-20 |
Family
ID=32797890
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE10310199A Revoked DE10310199B4 (en) | 2003-03-06 | 2003-03-06 | Wood fiber board and process for its production |
DE50311774T Expired - Lifetime DE50311774D1 (en) | 2003-03-06 | 2003-09-06 | Decorative finishing of a wood-based panel |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE50311774T Expired - Lifetime DE50311774D1 (en) | 2003-03-06 | 2003-09-06 | Decorative finishing of a wood-based panel |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP1454763B2 (en) |
AT (1) | ATE438519T1 (en) |
DE (2) | DE10310199B4 (en) |
ES (2) | ES2328236T5 (en) |
PT (1) | PT2105320E (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102008027235B4 (en) * | 2007-06-11 | 2011-07-07 | Depco-Europe GmbH, 61462 | Material board |
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- 2003-09-06 ES ES03020230.3T patent/ES2328236T5/en not_active Expired - Lifetime
- 2003-09-06 ES ES09005141T patent/ES2394744T3/en not_active Expired - Lifetime
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Also Published As
Publication number | Publication date |
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ATE438519T1 (en) | 2009-08-15 |
EP1454763B2 (en) | 2016-06-08 |
EP1454763A3 (en) | 2005-08-17 |
ES2328236T3 (en) | 2009-11-11 |
EP2105320B1 (en) | 2012-10-17 |
ES2394744T3 (en) | 2013-02-05 |
EP1454763A2 (en) | 2004-09-08 |
EP2105320A1 (en) | 2009-09-30 |
PT2105320E (en) | 2012-12-12 |
EP1454763B1 (en) | 2009-08-05 |
DE50311774D1 (en) | 2009-09-17 |
DE10310199B4 (en) | 2007-09-20 |
ES2328236T5 (en) | 2016-11-15 |
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