DE102013015459A1 - Producing plastic-metal component for constructive and factory lightweight materials, comprises applying current on electrode assembly in metal parts and plastic parts to be joined, and joining parts under action of force on component - Google Patents
Producing plastic-metal component for constructive and factory lightweight materials, comprises applying current on electrode assembly in metal parts and plastic parts to be joined, and joining parts under action of force on component Download PDFInfo
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- DE102013015459A1 DE102013015459A1 DE201310015459 DE102013015459A DE102013015459A1 DE 102013015459 A1 DE102013015459 A1 DE 102013015459A1 DE 201310015459 DE201310015459 DE 201310015459 DE 102013015459 A DE102013015459 A DE 102013015459A DE 102013015459 A1 DE102013015459 A1 DE 102013015459A1
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- Prior art keywords
- plastic
- metal
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- electrodes
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung eines Kunststoff-Metall-Bauteils für den konstruktiven und werkstofflichen Leichtbau, bei dem die Mischbauweise immer häufiger Anwendung findet. Hierbei werden verschiedene Materialien miteinander kombiniert, um bei möglichst geringer Masse die bestmöglichen Eigenschaften der Gesamtkonstruktion zu erzielen. Aktuelle Trends zeigen vermehrt die Substitution metallischer Konstruktionswerkstoffe durch Kunststoffe sowohl mit als auch ohne Faserverstärkung. Kunststoffe und insbesondere faserverstärkte Kunststoffe bieten durch ihr günstiges Dichte- zu Festigkeitsverhältnis großes Potential für Leichtbaukonstruktionen. Um die günstigen Eigenschaften dieser Materialien in vollem Umfang nutzen zu können, ist es jedoch notwendig, diese mit metallischen Strukturkomponenten zu verbinden.The present invention relates to a method for producing a plastic-metal component for constructive and lightweight materials, in which the mixed construction is used more frequently. Here, different materials are combined with each other to achieve the best possible properties of the overall construction with the lowest possible mass. Current trends increasingly show the substitution of metallic construction materials by plastics both with and without fiber reinforcement. Due to their favorable density-to-strength ratio, plastics and especially fiber-reinforced plastics offer great potential for lightweight constructions. However, in order to make full use of the favorable properties of these materials, it is necessary to combine them with metallic structural components.
Aktuell werden in der Produktion bereits mechanische Fügeverfahren und Klebeverfahren eingesetzt. Zu den mechanischen Fügeverfahren zählen u. a. Bolzensetzen, Stanzniet- und Halbhohlstanznietverbindungen, Schraubverbindungen sowie weitere formschlüssige Fügeverfahren, wie Schnappverbindungen. Die mechanischen Fügeverfahren weisen oft eine punktuelle Krafteinleitung auf, was zu lokalen Spannungsspitzen und somit zum Bauteilversagen führen kann. Des Weiteren tritt häufig eine lokale Beschädigung des Kunststoffes, beispielsweise in Form von Delaminationen, auf.Currently, mechanical joining processes and bonding processes are already being used in production. The mechanical joining methods include u. a. Studs, punch rivet and Halbhohlstanznietverbindungen, screw and other form-fitting joining methods, such as snap connections. The mechanical joining methods often have a selective application of force, which can lead to local stress peaks and thus to component failure. Furthermore, local damage to the plastic, for example in the form of delaminations, often occurs.
Weiterhin ist das thermische Fügen von thermoplastischen Werkstoffen mit Metallen durch Einsatz verschiedenster Energiequellen, z. B. Laserstrahlung, Induktion und weitere bekannt. Nachteilig sind hier z. B. die erhöhten Sicherheitsmaßnahmen beim Einsatz des Lasers sowie der erhöhte Aufwand für Spannvorrichtung, da die Spaltüberbrückbarkeit nur bedingt gegeben ist.Furthermore, the thermal joining of thermoplastic materials with metals by using a variety of energy sources, eg. As laser radiation, induction and more. The disadvantage here are z. As the increased safety measures when using the laser and the increased effort for clamping device, since the Spaltüberbrückbarkeit is given only conditionally.
Verschiedene Publikationen behandeln das punktuelle Fügen von Kunststoffen mit Metallen durch Reibschweißprozesse. Die hohen Prozesskräfte und damit verbundenen Anforderungen an Bauteile und Spannvorrichtung sowie die beidseitige Zugänglichkeit sind als nachteilig anzusehen.Various publications deal with the selective joining of plastics with metals through friction welding processes. The high process forces and associated requirements for components and clamping device and the two-sided accessibility are to be regarded as disadvantageous.
Ebenfalls vorstellbar ist die Anwendung des Ultraschallschweißens zur Herstellung einer Kunststoff-Metall-Mischverbindung (
Daneben ist aus dem Stand der Technik das Widerstandsschweißen verschiedener leitfähiger Materialien bekannt. So wird z. B. in der
Aus der
Für das Widerstandsschweißen von Kunststoffen kann demnach der Kunststoff auf die vorgeschlagene Art und Weise mit Additiven und Pigmenten versetzt werden, dass dieser elektrisch leitfähig wird. Somit ist das klassische (auf dem Jule-Effekt basierende) Widerstandspunktschweißen auch auf andere Werkstoffpaarungen übertragbar. Mögliche Additive sind z. B. Metallpartikel, Grafit, Karbon-Nano-Tubes oder andere elektrisch leitfähige Partikel.Accordingly, for the resistance welding of plastics, the plastic can be mixed with additives and pigments in the manner proposed so that it becomes electrically conductive. Thus, the classic (based on the Jule effect) resistance spot welding is also applicable to other material pairings. Possible additives are z. As metal particles, graphite, carbon nanotubes or other electrically conductive particles.
Aufgabe der vorliegenden Erfindung ist es, die Nachteile aus dem Stand der Technik zu überwinden und ein einfaches und kostengünstiges Verfahren zur Herstellung eines Kunststoff-Metall-Bauteils bereitzustellen.Object of the present invention is to overcome the disadvantages of the prior art and to provide a simple and inexpensive method for producing a plastic-metal component.
Erfindungsgemäß gelingt die Lösung dieser Aufgabe mit den Merkmalen des ersten Patentanspruchs. Weitere Ausgestaltungen des erfindungsgemäßen Verfahrens sind in den Unteransprüchen angegeben.According to the invention, the solution of this problem succeeds with the features of the first patent claim. Further embodiments of the method according to the invention are specified in the subclaims.
Die Erfindung wird im Folgenden anhand von Zeichnungen näher erläutert. Es zeigen:The invention will be explained in more detail below with reference to drawings. Show it:
Wie in
Das sich zwischen den Elektroden ausgebildete elektrische Feld kann, wie in
Erfindungsgemäß können die Elektroden verschieden ausgeführt sein, z. B. als Paar oder Rolle. Mit der letztgenannten Elektrodenausführung ist die Fertigung einer kontinuierlichen Verbindung möglich.According to the invention, the electrodes can be designed differently, for. B. as a pair or role. With the latter electrode design, the production of a continuous connection is possible.
Die vorliegende Erfindung zeichnet sich durch eine Reihe von Vorteilen aus. So kann mit dem erfindungsgemäßen Verfahren das Fügen von Metall mit Kunststoff bei geringen Fügetemperaturen und geringem Wärmeeintrag aufgrund geringer Prozesszeiten gewährleistet werden. Erfindungsgemäß sind keine schädigenden Hilfselemente oder zusätzliche Hilfsstoffe (z. B. Kleber) erforderlich. Das vorgestellte Verfahren zur Herstellung eines Kunststoff-Metall-Bauteils ist gut automatisierbar und kann mit geringem Aufwand an bestehender Anlagentechnik umgesetzt werden. Darüber hinaus ist die einseitige Zugänglichkeit hervorzuheben.The present invention is characterized by a number of advantages. Thus, the joining of metal with plastic can be ensured at low joining temperatures and low heat input due to low process times with the inventive method. According to the invention, no harmful auxiliary elements or additional auxiliaries (eg adhesives) are required. The presented method for producing a plastic-metal component is easy to automate and can be implemented with little effort to existing plant technology. In addition, one-sided accessibility should be emphasized.
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- DE 69528314 T2 [0005] DE 69528314 T2 [0005]
- DE 102010024569 B4 [0006] DE 102010024569 B4 [0006]
- DE 102007020211 A1 [0006] DE 102007020211 A1 [0006]
- DE 102007029239 A1 [0007] DE 102007029239 A1 [0007]
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE201310015459 DE102013015459A1 (en) | 2013-02-18 | 2013-09-13 | Producing plastic-metal component for constructive and factory lightweight materials, comprises applying current on electrode assembly in metal parts and plastic parts to be joined, and joining parts under action of force on component |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102013002978 | 2013-02-18 | ||
DE102013002978.3 | 2013-02-18 | ||
DE201310015459 DE102013015459A1 (en) | 2013-02-18 | 2013-09-13 | Producing plastic-metal component for constructive and factory lightweight materials, comprises applying current on electrode assembly in metal parts and plastic parts to be joined, and joining parts under action of force on component |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102013015459A1 true DE102013015459A1 (en) | 2014-08-21 |
Family
ID=51263723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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DE201310015459 Ceased DE102013015459A1 (en) | 2013-02-18 | 2013-09-13 | Producing plastic-metal component for constructive and factory lightweight materials, comprises applying current on electrode assembly in metal parts and plastic parts to be joined, and joining parts under action of force on component |
Country Status (1)
Country | Link |
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DE (1) | DE102013015459A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015109288A1 (en) * | 2015-06-11 | 2016-12-15 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Welding process and apparatus for this purpose |
EP3456522A4 (en) * | 2017-06-01 | 2019-07-17 | Dengensha Toa Co., Ltd. | Metal resin joining apparatus |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69528314T2 (en) | 1994-05-23 | 2003-01-23 | Motorola Inc | Ultrasonic welding of metallized plastic |
DE102007020211A1 (en) | 2006-06-03 | 2007-12-06 | Hirschmann Automotive Gmbh | Welding assembly for e.g. automotive assembly line has interchangeable electrode holder |
DE102007029239A1 (en) | 2007-06-22 | 2008-12-24 | Grafe Color Batch Gmbh | Mechanically reinforced thermoplastic plastic product for laser-based joining processes |
DE102010024569B4 (en) | 2010-04-28 | 2012-06-06 | GM Global Technology Operations LLC | Resistance spot welding of aluminum to aluminum and steel to steel |
-
2013
- 2013-09-13 DE DE201310015459 patent/DE102013015459A1/en not_active Ceased
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE69528314T2 (en) | 1994-05-23 | 2003-01-23 | Motorola Inc | Ultrasonic welding of metallized plastic |
DE102007020211A1 (en) | 2006-06-03 | 2007-12-06 | Hirschmann Automotive Gmbh | Welding assembly for e.g. automotive assembly line has interchangeable electrode holder |
DE102007029239A1 (en) | 2007-06-22 | 2008-12-24 | Grafe Color Batch Gmbh | Mechanically reinforced thermoplastic plastic product for laser-based joining processes |
DE102010024569B4 (en) | 2010-04-28 | 2012-06-06 | GM Global Technology Operations LLC | Resistance spot welding of aluminum to aluminum and steel to steel |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015109288A1 (en) * | 2015-06-11 | 2016-12-15 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Welding process and apparatus for this purpose |
EP3456522A4 (en) * | 2017-06-01 | 2019-07-17 | Dengensha Toa Co., Ltd. | Metal resin joining apparatus |
US10518482B2 (en) | 2017-06-01 | 2019-12-31 | Dengensha Toa Co., Ltd. | Metal-resin joining device |
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R012 | Request for examination validly filed | ||
R002 | Refusal decision in examination/registration proceedings | ||
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