CN2889515Y

CN2889515Y - Automated integral machine for coating, drying and cooling

Info

Publication number: CN2889515Y
Application number: CN 200620025711
Authority: CN
Inventors: 刘继尧; 陈岸
Original assignee: TIANJIN YONGYUAN SCIENCE AND TRADE CO Ltd
Current assignee: TIANJIN YONGYUAN SCIENCE AND TRADE CO Ltd
Priority date: 2006-04-03
Filing date: 2006-04-03
Publication date: 2007-04-18
Anticipated expiration: 2016-04-03

Abstract

The utility model discloses a coating drying cooling automatic integrated machine, which comprises a conveyor device, a spray coating device, a drying device and a cooling device. Sealed inside the integrated machine, the conveyor device passes the areas in which the spray coating device, the drying device and the cooling device are provided respectively. The spray coating device is separated from the cooling device and the drying device through clapboards. The spray coating device and the cooling device are respectively mounted on exterior side of rails. The spray coating device is provided close to a work-piece conveyor inlet. The cooling device is mounted near a work-piece conveyor outlet. A separation light curtain is provided between the work-piece conveyor inlet and the outlet. Favorable effects of the utility model are as follows: The coating machine is characterized in compact structure and being possible to improve stability of coating quality, and working efficiency can be improved considerably. The safety light curtain mounted inside an operation area for the equipment can prevent operators from being injured, for which the utility mode can be safer & more reliable, improve spray coating efficiency and lower coating cost. The utility mode especially makes for large-batch continuous spray coating.

Description

Coating, drying cools off automation integrated machine

Technical field

The utility model relates to a kind of coating machine, particularly relates to a kind of collection application, drying that is used for auto parts and components, is cooled to the automation paint machine of one.

Background technology

The existing coating machine that is used for auto parts and components, be that workpiece is hung up mostly, with manually manually spraying around workpiece, incompatibility automobile industry vehicle is many, big characteristics, and this kind mode in batches cause coating flowing hanging easily and coating is inhomogeneous, can not accurately control coating thickness and coating quality, the coating, drying cooling can not be finished together, operating personnel suck coating cloud easily simultaneously, and security is relatively poor, and operating efficiency is low.

Summary of the invention

Technical problem to be solved in the utility model is to overcome the shortcoming of prior art, the automation paint all-in-one that provides a kind of compact conformation application, drying and cooling can be finished in regular turn.

The technical scheme that the utility model adopted is: a kind of coating, drying cools off automation integrated machine, comprising: conveyer, spray equipment, drying unit, cooling device; Described conveyer is closed in the all-in-one, by being provided with the zone of spraying, oven dry, cooling device, isolates by dividing plate between described spray equipment and cooling device and the drying unit respectively; Described spray equipment and cooling device are separately positioned on the guide rail outside, and spray equipment is arranged on contiguous workpiece and transmits the place, input port, and cooling device is provided with contiguous workpiece and transmits equipped at outlet port; Be provided with a safe light curtain in workpiece transmission input port and equipped at outlet port.

Described conveyer comprises: big cylinder, track support, track, chain, described big cylinder is arranged on the transmission device top, drive the station of the even stepping of chain on the track, big cylinder is return original position again, described rail bracket is located on the track support, circulation link chain is layed on the track, evenly is provided with a plurality of hangers on the chain, and the hanger below hangs workpiece to be machined; Described spray equipment comprises: the spinning motor of spray gun, variable-frequency motor and workpiece rotation etc., described spray gun is arranged on by the hanger, spray gun adopts the guide rail conveyer, described variable-frequency motor drives spray gun by guide rail and moves up and down and locate, described spinning motor is arranged on the hanger top at the corresponding spraying of spray gun workpiece place, can make the workpiece rotation; Described drying unit is an electric boiling plate, and described electric boiling plate is arranged on the heating plate fixed mount at relative workpiece place, corresponding hanger both sides, guide rail below, and the heating plate fixed mount is provided with a plurality of electric boiling plates, and heating plate evenly disperses to be provided with; Described cooling device is two groups of frequency control blower fans or air-conditioning, and blower fan or air-conditioning are fixedlyed connected with fixed mount, and blower fan or air-conditioning are vertically arranged three for every group, can regulate cooling air quantity.

The beneficial effects of the utility model are: this coating machine compact conformation, and can improve the stability of coating quality, and significantly increase work efficiency; The safe light curtain that the equipment operating area is installed can make operating personnel avoid actual bodily harm, and safety and reliability improves spray efficiency, reduces painting cost, is particularly suitable for continuously spraying in enormous quantities.

Description of drawings

Fig. 1 is the vertical view that coating, drying cools off automation integrated machine;

Fig. 2 is the front view that coating, drying cools off automation integrated machine;

Fig. 3 is that coating, drying cools off automation integrated machine left view;

Fig. 4 is that coating, drying cools off automation integrated machine right view.

Among the figure:

1. big cylinder 2. variable-frequency motors 3. spinning motors

4. heating plate fixed mount 5. heating plates 6. workpiece

7. fan 8. spray guns 9. guiding rail transmission gears

10. blower tray 11. chains 12. dividing plates

13. hanger 14. light curtains

The specific embodiment

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail: as shown in Figures 1 to 4, coating, drying cools off automation integrated machine, comprising: conveyer 100, spray equipment 200, drying unit 300, cooling device 400; Conveyer 100 is closed in the all-in-one, by being provided with the zone of spraying, oven dry, cooling device, by dividing plate two zones is isolated between spray equipment 200 and cooling device 400 and the drying unit 300 respectively; Spray equipment 200 is separately positioned on the guide rail outside with cooling device 400, and spray equipment 200 is arranged on contiguous workpiece and transmits the place, input port, and cooling device 400 is provided with contiguous workpiece and transmits equipped at outlet port; Be provided with a light curtain 14 in workpiece transmission input port and equipped at outlet port, operation safe is reliable.

Conveyer 100 comprises: big cylinder 1, track support, track, chain 11, big cylinder 1 is arranged on the transmission device top, chain 11 on the drive track is finished an actuation cycle and is evenly promoted station of workpiece motion s, rail bracket is located on the track support, circulation link chain 11 is layed on the track, evenly be provided with a plurality of hangers 13 on the chain 11, the hanger below hangs workpiece to be machined 6; Spray equipment 200 comprises: the spinning motor 3 of spray gun 8, variable-frequency motor 2 and workpiece rotation etc., it is other that spray gun 8 is arranged on hanger 13, spray gun 8 adopts spray gun guide rail conveyer 9, variable-frequency motor 2 has brake function, driving spray gun 8 by spray gun guide rail conveyer moves up and down and locatees, spinning motor 3 also has brake function, is arranged on hanger 13 tops at spray gun 8 corresponding spraying workpiece places, can control the workpiece rotary speed and the anglec of rotation; Drying unit 300 is an electric boiling plate 5, electric boiling plate 5 is arranged on the heating plate fixed mount 4 at relative workpiece place, corresponding hanger 13 both sides, guide rail below, heating plate fixed mount 4 is provided with a plurality of electric boiling plates 5, heating plate evenly disperses to be provided with, make heating more even, temperature can be used SCR control, regulates automatic open close automatically with the variation of technological requirement; Cooling device 400 is two groups of frequency control blower fans 7 or air-conditioning, can regulate cooling air quantity as required automatically, and blower fan 7 or air-conditioning are fixedlyed connected with fixed mount 10, and blower fan 7 or air-conditioning are vertically arranged three for every group.

The operation principle that coating, drying is cooled off automation integrated machine is described further below: workpiece 6 enters coating area by the input port, and hang on hanger 13, hanger 13 is evenly distributed on the guide rail, big cylinder 1 promotes the guide rail chain makes the workpiece 6 that is evenly distributed on the guide rail hanger with do action of moved further, and big cylinder is return original position; Workpiece to be processed is moved into spray gun 8 places, the spinning motor that can make the workpiece rotation 3 that is arranged on hanger top, spray gun corresponding position drives the workpiece rotation, workpiece can be adjusted 360 ° of rotations and guarantee that application do not have the dead angle, driving spray gun 8 by the spray gun guide rail moves, workpiece is implemented to move up and down spraying operation, form uniform coating at surface of the work, Workpiece painting finishes the big cylinder 1 in back and promotes a station more forward, and new workpiece to be processed is continued spraying operation; Workpiece after the spraying is sent into drying chamber by the circulation link chain on the guide rail 11, after workpiece carried out heating cure, can make the coating surface light, relative workpiece place, corresponding hanger both sides, guide rail below is provided with heating plate fixed mount 4 in the drying chamber, and fixed mount can carry out fixedly connected according to concrete environmental requirement, and polylith heating plate 5 is installed in the fixed mount, for making heating more even, heating plate disperses to be provided with, and also can reduce maintenance cost simultaneously, and heating plate carries out drying to the spraying workpiece to be handled; Chain on the guide rail drives the workpiece circulation and shifts out drying chamber, and workpiece enters cooling chamber, and workpiece is cooled off, and cooled workpiece 6 is sent by delivery outlet 14.

Claims

1. a coating, drying cools off automation integrated machine, comprise: conveyer (100), spray equipment (200), drying unit (300), cooling device (400), it is characterized in that: described conveyer (100) is closed in the all-in-one, by being provided with the zone of spraying, oven dry, cooling device, isolate by dividing plate (12) between described spray equipment (200) and cooling device (400) and the drying unit (300) respectively; Described spray equipment (200) is separately positioned on the guide rail outside with cooling device (400), and described spray equipment (200) is arranged on contiguous workpiece and transmits the place, input port, and described cooling device (400) is provided with contiguous workpiece and transmits equipped at outlet port; Be provided with a safe light curtain (14) in workpiece transmission input port and equipped at outlet port.

2. coating, drying according to claim 1 cools off automation integrated machine, it is characterized in that:

Described conveyer (100) comprising: big cylinder (1), track support, track and chain (11), described big cylinder (1) is arranged on described transmission device (100) top, drive the even station of stepping of chain (11) on the track, big cylinder (1) is return original position again, described track is arranged on the track support, the circulation link chain setting evenly is provided with a plurality of hangers (13) in orbit on the described chain (11), this hanger below hangs workpiece to be machined (6);

Described spray equipment (200) comprising: spray gun (8), variable-frequency motor (2) and spinning motor (3) etc., it is other that described spray gun (8) is arranged on described hanger (13), spray gun (8) adopts spray gun guide rail conveyer (9), described variable-frequency motor (2) drives spray gun (8) by the spray gun guide rail and moves up and down and locate, described spinning motor (3) is arranged on hanger (13) top at the corresponding spraying of spray gun (8) workpiece place, can make the workpiece rotation;

Described drying unit (300) is electric boiling plate (5), described electric boiling plate (5) is arranged on the heating plate fixed mount (4) at relative workpiece place, corresponding hanger (13) both sides, guide rail below, and heating plate fixed mount (4) is provided with a plurality of equally distributed electric boiling plates (5);

Described cooling device (400) is two groups of frequency control blower fans (7) or air-conditioning, and described blower fan (7) or air-conditioning and blower fan fixed mount (10) are fixing, and described blower fan (7) or air-conditioning are vertically arranged three for every group, can regulate cooling air quantity.