CN201500637U

CN201500637U - Infrared heating track type automatic paint baking machine

Info

Publication number: CN201500637U
Application number: CN2009200148681U
Authority: CN
Inventors: 马卫东
Original assignee: Yingkou Chanda Mechanical and Electrical Appliances Manufacturing Co Ltd
Current assignee: Yingkou Chanda Mechanical and Electrical Appliances Manufacturing Co Ltd
Priority date: 2009-06-25
Filing date: 2009-06-25
Publication date: 2010-06-09
Anticipated expiration: 2019-06-25

Abstract

An infrared heating track type automatic paint baking machine comprises upright posts, longitudinal movement mechanisms, a transmission shaft, transverse movement mechanisms, a lamp body, short-wave infrared lamp tube components, temperature sensors, distance sensors, speed reducers, driving shafts, transverse sliding trolleys, rotating shafts, rotating mechanisms and the like. The longitudinal movement mechanisms are supported via the upright posts, guide track straight beams are fixed on the upright posts via screws, each transverse movement mechanism is placed on a slide groove of a transverse beam component via the transverse sliding trolley, the lamp body is structurally divided into two independent arch-shaped lamp bodies which are symmetrical left and right, a small lamp body can be connected onto each arch-shaped lamp body through a rotatable hinge, each rotating mechanism is fixed inside each arc-shaped lamp body through screws and can drive the small lamp body to rotate relatively to the arch-shaped lamp body, the distance sensors are fixed on the arch-shaped lamp bodies through screws, and the temperature sensors can also be fixed on the arch-shaped lamp bodies through screws. The infrared heating track type automatic paint baking machine can avoid human operation error, reduce labor intensity of operators and accurately control work parameters and states.

Description

The automatic baking vanish machine of infrared ray heating rail mounted

Technical field

The utility model relates to a kind of automatic auto repair baking vanish machine that is used for automobile maintenance industry, the automatic baking vanish machine of particularly a kind of short infrared heating rail mounted.

Background technology

Baking finish for car equipment in the past divides from big class, mainly contains two kinds, and the one, the baking finish for car room; It two is baking finish for car lamps.If wherein the baking finish for car house-owner is at the maintenance baking vanish of car load, shortcoming is that the baking vanish time is long, and energy consumption is big, is not suitable for the baking vanish requirement of automobile modular repair baking vanish and parts, because its main energy sources method of supplying is for burning waste oil, so the pollution on the environment degree is bigger.In addition, the baking finish for car lamp is an automobile modular repair baking vanish special equipment, major defect is by manually moving and adjust work, operate more loaded down with trivial details, operating efficiency is low, operating personnel's volatilization gas in the Long contact time paint under unguarded situation is harmful to the healthy of operator simultaneously.

Summary of the invention

In order to solve the baking finish unit of automobile modular repair baking vanish and parts, it is low to overcome the local baking vanish engine efficiency of existing automobile, improve the situation that the baking vanish working environment damages health of operators, the utility model provides a kind of the common paint of auto repair is carried out the full-automatic baking vanish machine of rail mounted that infrared ray is heating and curing.

The technical solution of the utility model is achieved in that the automatic baking vanish machine of infrared ray heating rail mounted, comprise: column, the guide rail straight beam, transverse beam assembly, lengthwise movement mechanism, sprocket wheel, decelerator, motor, power transmission shaft, transverse movement mechanism, lamp body, short infrared fluorescent tube assembly, temperature sensor, range sensor, switch board, power transmission shaft, gear, tooth bar, horizontal sliding machine, rotating shaft, rotating mechanism etc., it is characterized in that: described lengthwise movement mechanism is by upright supports, the guide rail straight beam is fixed on the column with screw, motor connects decelerator by shaft gear, sprocket wheel is connected with the output shaft of decelerator, sprocket wheel is connected with chain, decelerator connects by the power transmission shaft of gear and opposite side, the other end of power transmission shaft also connects sprocket wheel and chain, and chain connects the sprocket wheel of longitudinal sliding motion dolly simultaneously; Described transverse movement mechanism is placed on the transverse beam assembly in the ground way by horizontal sliding machine, motor, decelerator are by the fixedly connected horizontal sliding machine of screw, decelerator is connected with gear by power transmission shaft, and gear constitutes power conversion mechanism with the tooth bar that is fixed on by screw on the transverse beam assembly; Lamp body structure divides symmetrical two arch lamp bodies independently, and little lamp body is connected on the arch lamp body by rotatable hinge, and rotating mechanism is fixed in the arch lamp body by screw, and can drive the rotation that the lampet body is made relative arch lamp body; Rotating mechanism is fixed on the horizontal sliding machine by screw by motor, decelerator, and rotating shaft connects by gear mechanism and decelerator, and whole lamp body is bound up on the rotating shaft by screw; Range sensor is fixed on the lamp body by screw, and temperature sensor is fixed on the lamp body by screw.

The beneficial effects of the utility model are: owing to adopt full automatic lamp holder motion and adjusting device, this equipment can be avoided the error of manual operation and alleviate operator's labour intensity; Owing to temperature with apart from the automatic sensing The Application of Technology, accurately the running parameter of control appliance and state make baking vanish work more efficient and energy-conservation, can protect simultaneously by the safety of roasting workpiece and equipment itself; Because the application of automatic control technology can set various working procedures in advance, inefficiency of making over and the auto repair baking vanish work that falls behind become high efficiency Standard Work Procedure.

Description of drawings

Below in conjunction with drawings and Examples the utility model is described further.

Fig. 1 is a structural representation of the present utility model;

Fig. 2 is the structural representation of transverse movement of the present utility model;

Fig. 3 is a lamp bracket rotating part structure chart of the present utility model;

Fig. 4 side view of the present utility model;

Fig. 5 is a front view of the present utility model.

Shown in the figure: column 1, guide rail straight beam 2, transverse beam assembly 3, longitudinal sliding motion dolly 4, sprocket wheel 5, decelerator 6, motor 7, power transmission shaft 8, transverse movement mechanism 9, lampet body 10, arch lamp body 11, short infrared fluorescent tube assembly 12, temperature sensor 13 and range sensor 14, switch board 15, motor 16, decelerator 17, power transmission shaft 18, gear 19, tooth bar 20, motor 22, decelerator 23, rotating shaft 24, rotating mechanism 25.

The specific embodiment

Transverse beam assembly 3 and longitudinal sliding motion dolly 4 are placed on the chute on the guide rail straight beam 2 with the mode integral body of screw fixed connection; Transverse movement mechanism 9 controls the reciprocating motion of workpieces such as lamp bracket in the crossbeam direction respectively; 15 pairs of entire equipment of switch board are controlled and are shown.

Lengthwise movement mechanism is supported by column 1, guide rail straight beam 2 usefulness screws are fixed on the column, motor 7 connects decelerator 6 by shaft gear, sprocket wheel 5 is connected with the output shaft of decelerator, sprocket wheel 5 is connected with chain, and decelerator 6 connects by the power transmission shaft 8 of gear and opposite side, and the other end of power transmission shaft 8 also connects sprocket wheel and chain, chain connects the sprocket wheel of longitudinal sliding motion dolly 4 simultaneously, finishes vertical reciprocating motion of mechanism jointly.

Transverse movement mechanism is placed on the chute of transverse beam assembly 3 by horizontal sliding machine 21, motor 16, decelerator 17 are by the fixedly connected horizontal sliding machine 21 of screw, decelerator 17 is connected with gear 19 by power transmission shaft 18, gear constitutes power conversion mechanism with the tooth bar 20 that is fixed on by screw on the transverse beam assembly, and above mechanism constitutes transverse movement mechanism jointly and realizes mechanism's traverse motion.

Lamp body structure divides symmetrical two independently lampet body 10, arch lamp bodies 11, lampet body 10 is connected on the arch lamp body 11 by rotatable hinge, rotating mechanism 25 is fixed in the arch lamp body 11 by screw, and drive lampet body 10 and do rotatablely moving of relative arch lamp body 11, realize regulating the requirement that the different working width of lamp bracket is suitable for different in width toasted thing body.

Rotating mechanism is fixed on the horizontal sliding machine 21 by screw by motor 22, decelerator 23, and rotating shaft 24 connects by gear mechanism and decelerator 23, and whole lamp body is bound up on the rotating shaft 24 by screw.

Range sensor 14 is fixed on the arch lamp body 11 by screw; can realize that distance is surveyed and defencive function automatically, also have the collision avoidance system of standard simultaneously, safe and reliable; arrive minimum caution apart from forced stoppage, guarantee that lamp body can striking work in motion process.

Temperature sensor 13 is fixed on the arch lamp body 11 by screw, can realize the automatic temperature-adjusting detecting function, and the automatic temperature-adjusting defencive function arrives surface of the work and can force to stop heating when setting the highest or minimum temperature or recover heating; Equipment has half-power (stroboscopic) baking vanish function simultaneously.

On the mass motion direction, original position is set, the sensor counting also is set in motion process, the handled easily person can in time understand the movement position of lamp bracket when operation, motor adopts ordinary three-phase synchronous to join the pattern of decelerator, frequency converter, so that speed governing and realization rotating.

Can look for the initial point function automatically during device power-up, make each motion be in the initialization state, control system with PLC and man-machine interface formation, the crawl action of each mechanism and the parameter of each motion can be set on man-machine interface, and the crawl of the main motion of baking vanish and switching automatically, equipment can be sought baking vanish workpiece function automatically, can move repeatedly at surface of the work uniformly with the speed of setting after the identification, finishes until the formula of setting.Equipment prevents that the operator from entering because of carelessness with photoelectric sensor and protects the operator.

Claims

1. an infrared ray heats the automatic baking vanish machine of rail mounted, comprise: column, the guide rail straight beam, transverse beam assembly, lengthwise movement mechanism, sprocket wheel, decelerator, motor, power transmission shaft, transverse movement mechanism, lamp body, short infrared fluorescent tube assembly, temperature sensor, range sensor, switch board, gear, tooth bar, horizontal sliding machine, rotating shaft, rotating mechanism, it is characterized in that: described lengthwise movement mechanism is supported by column (1), guide rail straight beam (2) is fixed on the column with screw, motor (7) connects decelerator (6) by shaft gear, sprocket wheel (5) is connected with the output shaft of decelerator, sprocket wheel (5) is connected with chain, decelerator (6) connects by the power transmission shaft (8) of gear and opposite side, the other end of power transmission shaft (8) also connects sprocket wheel and chain, and chain connects the sprocket wheel of longitudinal sliding motion dolly (4) simultaneously; Described transverse movement mechanism is placed on the transverse beam assembly (3) by horizontal sliding machine (21), motor (16), decelerator (17) are by the fixedly connected horizontal sliding machine of screw (21), decelerator (17) is connected with gear (19) by power transmission shaft (18), and gear constitutes power conversion mechanism with the tooth bar (20) that is fixed on by screw on the transverse beam assembly;

Lamp body structure divides symmetrical two arch lamp bodies (11) independently, little lamp body (10) is connected on the arch lamp body (11) by rotatable hinge, rotating mechanism (25) is fixed in the arch lamp body (11) by screw, and can drive the rotation that little lamp body (10) is made relative lamp body arch (11);

Rotating mechanism is fixed on the horizontal sliding machine (21) by screw by motor (22), decelerator (23), and rotating shaft (24) connects by gear mechanism and decelerator (23), and whole lamp body is bound up on the rotating shaft (24) by screw;

Range sensor (14) is fixed on the lamp body (11) by screw, and temperature sensor (13) is fixed on the lamp body (11) by screw.