CN2885484Y - Digitalized welding apparatus - Google Patents
Digitalized welding apparatus Download PDFInfo
- Publication number
- CN2885484Y CN2885484Y CNU2005201202577U CN200520120257U CN2885484Y CN 2885484 Y CN2885484 Y CN 2885484Y CN U2005201202577 U CNU2005201202577 U CN U2005201202577U CN 200520120257 U CN200520120257 U CN 200520120257U CN 2885484 Y CN2885484 Y CN 2885484Y
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- China
- Prior art keywords
- welding
- welding equipment
- digitlization
- equipment according
- rolling disc
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- Expired - Lifetime
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Induction Heating (AREA)
Abstract
The utility model relates to welding device field, more particularly to a welding device capable of digital displaying and controlling. The digital welding device comprises a high-frequency induction heating device, a cooling device, a water pump, a water feeding box, a welding rotating disk, a stepper motor which controls the welding rotating disk, a servo driving motor for controlling the work-piece placing carriage, an induction loop, a contact brass block connected with the induction loop, high-frequency contact head provided inside the high-frequency induction heating device, a feeding cylinder, a control penal, and a programmable logical component. The digital welding device is capable of precisely controlling and displaying heating power and heating hour via the programmable logical component and the display screen, and capable of controlling the lift and rotation of supporting bars to ensure homogeneous heating and to satisfy demands of different metal. In addition, the design of welding ring makes it possible to weld a plurality of tube simultaneously, thereby saving time.
Description
[technical field]
The utility model relates to field of welding devices, relates in particular to a kind of can digitlization the demonstration and the welding equipment of control.
[background technology]
At present, use to such an extent that porous knockout and capillary are with adopting artificial mode to weld one by one in air-conditioning system, so not only not high the and welding quality of welding efficiency is difficult to guarantee.When adopting artificial soldering in addition, environment very severe, the temperature drift around it and can produce a large amount of noises will certainly produce bigger influence to people's health like this.Therefore adopt automatic welding device to replace manual soldering imperative.
[utility model content]
The purpose of this utility model be to provide a kind of can be digital control, show and save welding labour intensity, the digitlization welding equipment of time.
For achieving the above object, the utility model adopts following technical scheme:
A kind of digitlization welding equipment, stepper motor, the workpiece that comprises HF induction heating apparatus, refrigeration plant, water pump, supply tank, welding rolling disc, control welding rolling disc are placed framework, control workpiece and are placed servo drive motor, induction coil, the touching copper billet that is connected with induction coil of framework, are located at HF induction heating apparatus interior high frequency contact, the cylinder that is used for material loading, control panel and PLD.
Described workpiece is placed framework and is comprised that being used for fixing capillary capillaceous fixes by frame and the liquid-dividing head support bar that supports liquid-dividing head.
Described capillary is used for clamping geometrical clamp capillaceous fixing comprising by frame.
The described induction coil outside also can be coated with the insulation tub.
Described capillary is fixing to be passed through welding by frame and liquid-dividing head support bar and rotates the card place and be provided with sliding guide pillar.
Described welding rolling disc is provided with several frock positions, adopts the infrared ray location between the frock position of above-mentioned welding rolling disc and the HF induction heating apparatus.
Described HF induction heating apparatus is placed on the movable stand.
Also be provided with a clamp mechanism on the described HF induction heating apparatus, make the high frequency contact with the touching copper billet become " X " type up and down the mode of stepping up dock.
Described digitlization welding equipment also includes the gas pipeline that is located at welding rolling disc below.
Be connected with inert gas in the described gas pipeline.
Compared with prior art, the utility model digitlization welding equipment by use Programmable Logic Controller and display screen not only can so that welding process can control accurately and show, and can control the lifting and the rotation of support bar, guarantee the uniformity of workpiece heating and satisfy the different metal material requirement of welding with this.Adopt the design of weld-ring to save time in a large number by a plurality of tubing of disposable welding in addition.
[description of drawings]
Fig. 1 is the stereogram of the utility model digitlization welding equipment;
Fig. 2 is the front view of the utility model digitlization welding equipment;
Fig. 3 is the vertical view of the utility model digitlization welding equipment.
[specific embodiment]
See also Fig. 1 to shown in Figure 3, a kind of digitlization welding equipment 1 ' of the utility model comprises that stepper motor, the workpiece of HF induction heating apparatus 4, refrigeration plant 7, water pump 8, supply tank 9, welding rolling disc 1, control welding rolling disc 1 place framework 2, control workpiece and place servo drive motor 3, induction coil, the touching copper billet 5 that is connected with induction coil of framework 2, be located at the interior high frequency contact 40 of HF induction heating apparatus 4, be used for cylinder 6, control panel and the PLD of material loading.
In the present embodiment, welding rolling disc 1 is to make with corrosion resistant plate, is provided with 8 stations on welding rolling disc 1.Each station assembles independently induction coil, and induction coil is 130mm apart from the height of welding rolling disc 1.Sealing is all around carried out by insulation tub 10 in the outside at induction coil.Welding rolling disc 1 bottom symmetry feeds two pipelines, is connected with inert gas in the pipeline, and tubing is oxidized when being used for preventing to weld.In the present embodiment, inert gas is a nitrogen.
It is height-adjustable that workpiece is placed framework 2
The type structure.Workpiece is placed framework 2 can drive the action of making lifting height 60mm by servo drive motor 3.Workpiece is placed framework 2 and is comprised that capillary is fixing by frame 20 and liquid-dividing head support bar 21, and capillary is fixing to be the steel construction of 65mm * 13mm by frame 20 height, and is furnished with the bundling capillary pipe geometrical clamp 22 that can move up and down adjusting.Whether liquid-dividing head support bar 21 height are the inner thread steel pipe structural member, and circulated gases can be inserted in the bottom, and drive can be provided with when rising at the connection band of servo drive motor 3 and rotate, and default conditions do not rotate.It is overall structure that workpiece is placed framework 2, and capillary is fixing to be 80mm and to be installed in intersection apart from welding 70mm position, rolling disc 1 bottom by frame 20 and liquid-dividing head support bar 21 relative distances.Capillary is fixing in addition installs two sliding guide pillars 11 by frame 20 and liquid-dividing head support bar 21 additional passing through main turntable face place, is used for guaranteeing that workpiece places framework 2 and slide smooth and easy.Each place, station bottom also is provided with the about 10mm of fine tuning dish 14 fine-tuning height.Capillary is fixing to be installed in induction coil outward by welding the center position of rolling disc 1 by frame.Liquid-dividing head support bar 21 is contained in the induction coil center, and port is 100mm apart from the induction coil plan range.
In the present embodiment, induction coil is made by pure copper tube, but and the chilled water about independently supplying 0.2MPa.Induction coil skirt interface is installed in welding rolling disc 1 time, and is supplied water by welding rolling disc 1 center independence water pipe.Each induction coil skirt is isolated the touching copper billet 5 that card position 25mm welding long 50mm * 20mm * 15 are rotated in welding by insulation tub 10.
Welding rolling disc 1 is divided into 8 stations, and wherein 1 station is a welding post, and 7 and 5 stations are the material loading station.1 station below installs servo drive motor 3 additional and drives.When workpiece placement framework arrives this position, carry out workpiece by the control panel setup parameter and rise.7 and 5 stations install pneumatic actuation additional, automatic rising workpiece rack 60mm when workpiece placement framework arrives this position.
Welding rolling disc 1 is driven with gear transmission mode by stepper motor.Actuating speed is the 0.1mm/ step, and possesses 0.1～10mm/ adjustable-speed second.Utilize the infrared ray location between each station device and the HF induction heating apparatus 4, install unloaded infra-red detection additional at 1 station.HF induction heating apparatus is installed on the controlled movable stand 13 of corresponding 1 station, moves forward and backward distance and is 80mm.High frequency contact 40 is fixed on the movable stand 13 and with 1 station and touches on copper billet 5 opposite positions.
Clamping mode docked about high frequency contact 40 and touching copper billet 5 utilized the clamp mechanism 12 at HF induction heating apparatus 4 to make to adopt " X " type between high frequency contact 40 and the touching copper billet 5.
Supply tank 9 and be placed on the below of welding rolling disc 1 with the refrigeration plant 7 of cooling water.
The nitrogen that feeds in the machine frame is provided with control valve, can regulate the size of nitrogen flow.
By the circulation that refrigeration plant 7, water pump 8, supply tank 9 and some tubing are formed iron net and polypropylene filter core water purifier must be installed.Supply tank 9 must dispose the water valve that changes that makes things convenient for the recirculated water replacing.
The utility model digitlization welding equipment 1 ' running is as follows: when after having set parameters on the control panel, by 7 station material loadings, material loading finishes to press and starts operation or step on floor push, and 7 stations are resetted by air cylinder driven, and 1 station is automatically reset by servo drive motor.Station is rotated detection and location, 7,5 stations rise 60mm automatically, whether 1 station red line object detects simultaneously workpiece, as there is not a not start of workpiece welding machine, automatically wait for or press by setting-up time starting and change next station, parameter is set when workpiece is arranged and starts the action of welding machine fixture block automatically when the infrared ray object detects, make the action of high frequency contact block clamp the touching copper billet, and start and weld by setting-up time by setting the joint control welding machine.Automated procedure is pressed stop button in carrying out, and can interrupt the carrying out of automated procedure at any time.
The operation of the whole digitlization welding equipment 1 ' of Controlled by Programmable Controller.For example can be by changing the program in the Programmable Logic Controller, when setup parameter is regulated the output of HF induction heating apparatus 4 power, can also regulate the lifting of 1 station servo drive motor and lifting and the rotation that rotation realizes frock rack 2 by setup parameter.
Control panel is provided with the manual control of operating function, starts, stops, and the speed governing of welding rolling disc is set, and 1 station waits to obey the setting that the drive motors lifting height is set and whether rotated, and induction coil hydraulic pressure, temperature measuring show.
The utility model digitlization welding equipment has been introduced and has been utilized Programmable Logic Controller to make machine weld tubing automatically in the tubing welding process, and this can not be considered to the restriction to the utility model claim.If those skilled in the art has made change unsubstantiality, conspicuous or improvement according to the utility model, all should belong to the scope of the utility model claim protection.
Claims (10)
1, a kind of digitlization welding equipment, comprise HF induction heating apparatus, refrigeration plant, water pump, supply tank, it is characterized in that: above-mentioned welding equipment comprises that stepper motor, the workpiece of welding rolling disc, control welding rolling disc place framework, control workpiece and place servo drive motor, induction coil, the touching copper billet that is connected with induction coil of framework, be located at HF induction heating apparatus interior high frequency contact, the cylinder that is used for material loading, control panel and PLD.
2, digitlization welding equipment according to claim 1 is characterized in that: described workpiece is placed framework and is comprised that being used for fixing capillary capillaceous fixes by frame and the liquid-dividing head support bar that supports liquid-dividing head.
3, digitlization welding equipment according to claim 1 is characterized in that: described capillary is used for clamping geometrical clamp capillaceous fixing comprising by frame.
4, digitlization welding equipment according to claim 1 is characterized in that: the described induction coil outside also can be coated with the insulation tub.
5, digitlization welding equipment according to claim 2 is characterized in that: described capillary is fixing to be passed through welding by frame and liquid-dividing head support bar and rotates the card place and be provided with sliding guide pillar.
6, digitlization welding equipment according to claim 1 is characterized in that: described welding rolling disc is provided with several frock positions, adopts the infrared ray location between the frock position of above-mentioned welding rolling disc and the HF induction heating apparatus.
7, digitlization welding equipment according to claim 1, it is characterized in that: described HF induction heating apparatus is placed on the movable stand.
8, digitlization welding equipment according to claim 1 is characterized in that: also be provided with a clamp mechanism on the described HF induction heating apparatus, make the high frequency contact with the touching copper billet become " X " type up and down the mode of stepping up dock.
9, according to any described digitlization welding equipment of claim 1 to 8, it is characterized in that: described digitlization welding equipment also includes the gas pipeline that is located at welding rolling disc below.
10, digitlization welding equipment according to claim 9 is characterized in that: be connected with inert gas in the described gas pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005201202577U CN2885484Y (en) | 2005-12-13 | 2005-12-13 | Digitalized welding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2005201202577U CN2885484Y (en) | 2005-12-13 | 2005-12-13 | Digitalized welding apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2885484Y true CN2885484Y (en) | 2007-04-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2005201202577U Expired - Lifetime CN2885484Y (en) | 2005-12-13 | 2005-12-13 | Digitalized welding apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2885484Y (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102305502A (en) * | 2011-08-18 | 2012-01-04 | 佛山市胜安制冷配件有限公司 | Air inlet and outlet pipe for air conditioner accessory |
| CN102328146A (en) * | 2010-07-12 | 2012-01-25 | 珠海格力电器股份有限公司 | Soldering sprinkling device for square valve component |
| CN103212931A (en) * | 2013-04-28 | 2013-07-24 | 苏州工业园区高登威科技有限公司 | Marking locating device |
| CN103372735A (en) * | 2012-04-18 | 2013-10-30 | 珠海格力电器股份有限公司 | Distributer component welding device |
| CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
| CN104289805A (en) * | 2014-08-21 | 2015-01-21 | 江苏天舒电器有限公司 | Welding method of brass liquid dividing head component |
| CN104741917A (en) * | 2015-02-03 | 2015-07-01 | 朱玉兵 | Air purifying filter element rapid assembling equipment |
| CN104816109A (en) * | 2015-05-11 | 2015-08-05 | 合肥锦利丰机械有限公司 | Automatic rotation nitrogen-filled welding device |
| CN104874891A (en) * | 2015-05-20 | 2015-09-02 | 浙江博威汽车空调有限公司 | Capillary tube processing device |
| CN106392357A (en) * | 2016-12-18 | 2017-02-15 | 常俊苹 | Automatic welding robot for barrel-shaped shell |
| CN106607313A (en) * | 2015-10-23 | 2017-05-03 | 上海新朋联众汽车零部件有限公司 | Clamp with nanometer infrared heating device and control method thereof |
| CN107225327A (en) * | 2017-07-11 | 2017-10-03 | 温州职业技术学院 | A kind of dissimilar metal assembly parts ultrasonic assistant laser welding method and device |
| CN107243691A (en) * | 2017-07-11 | 2017-10-13 | 温州职业技术学院 | A kind of dissimilar metal assembly parts high intensity laser beam welding method and device |
| CN107511632A (en) * | 2017-10-23 | 2017-12-26 | 无锡同方人工环境有限公司 | A kind of multipurpose rotatably welds operating platform |
| CN110153603A (en) * | 2019-06-26 | 2019-08-23 | 天石（深圳）技研有限公司 | A kind of welding turntable |
| CN110744247A (en) * | 2019-10-16 | 2020-02-04 | 武汉泰诺福伦机械有限公司 | Condenser output assembly processing tool |
| CN112719552A (en) * | 2020-12-08 | 2021-04-30 | 佛山市顺德区成吉电子科技有限公司 | High-frequency welding structure of temperature sensing cylinder |
| CN112846440A (en) * | 2021-03-05 | 2021-05-28 | 苏州聚焓新能源科技有限公司 | Multi-station rotary welding tool table |
| CN114147395A (en) * | 2021-12-20 | 2022-03-08 | 合肥锦利丰机械有限公司 | Brass knockout welding machine |
-
2005
- 2005-12-13 CN CNU2005201202577U patent/CN2885484Y/en not_active Expired - Lifetime
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328146A (en) * | 2010-07-12 | 2012-01-25 | 珠海格力电器股份有限公司 | Soldering sprinkling device for square valve component |
| CN102305502A (en) * | 2011-08-18 | 2012-01-04 | 佛山市胜安制冷配件有限公司 | Air inlet and outlet pipe for air conditioner accessory |
| CN103372735A (en) * | 2012-04-18 | 2013-10-30 | 珠海格力电器股份有限公司 | Distributer component welding device |
| CN103372735B (en) * | 2012-04-18 | 2015-07-15 | 珠海格力电器股份有限公司 | Distributer component welding device |
| CN103212931A (en) * | 2013-04-28 | 2013-07-24 | 苏州工业园区高登威科技有限公司 | Marking locating device |
| CN104289805A (en) * | 2014-08-21 | 2015-01-21 | 江苏天舒电器有限公司 | Welding method of brass liquid dividing head component |
| CN104289805B (en) * | 2014-08-21 | 2016-06-22 | 江苏天舒电器有限公司 | A kind of welding method of pyrite liquid-dividing head assembly |
| CN104227213B (en) * | 2014-09-25 | 2016-04-27 | 苏州金鸿顺汽车部件股份有限公司 | Automatic spot welding equipment |
| CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
| CN104741917A (en) * | 2015-02-03 | 2015-07-01 | 朱玉兵 | Air purifying filter element rapid assembling equipment |
| CN104816109A (en) * | 2015-05-11 | 2015-08-05 | 合肥锦利丰机械有限公司 | Automatic rotation nitrogen-filled welding device |
| CN104874891A (en) * | 2015-05-20 | 2015-09-02 | 浙江博威汽车空调有限公司 | Capillary tube processing device |
| CN104874891B (en) * | 2015-05-20 | 2017-08-18 | 浙江博威汽车空调有限公司 | A kind of capillary pipe processing device |
| CN106607313A (en) * | 2015-10-23 | 2017-05-03 | 上海新朋联众汽车零部件有限公司 | Clamp with nanometer infrared heating device and control method thereof |
| CN106392357A (en) * | 2016-12-18 | 2017-02-15 | 常俊苹 | Automatic welding robot for barrel-shaped shell |
| CN106392357B (en) * | 2016-12-18 | 2018-10-16 | 柳州启顺汽配有限公司 | A kind of barrel-type casing automatic welding machine people |
| CN107225327A (en) * | 2017-07-11 | 2017-10-03 | 温州职业技术学院 | A kind of dissimilar metal assembly parts ultrasonic assistant laser welding method and device |
| CN107243691A (en) * | 2017-07-11 | 2017-10-13 | 温州职业技术学院 | A kind of dissimilar metal assembly parts high intensity laser beam welding method and device |
| CN107225327B (en) * | 2017-07-11 | 2018-11-23 | 温州职业技术学院 | A kind of dissimilar metal assembly parts ultrasonic wave auxiliary laser method for welding and device |
| CN107511632A (en) * | 2017-10-23 | 2017-12-26 | 无锡同方人工环境有限公司 | A kind of multipurpose rotatably welds operating platform |
| CN110153603A (en) * | 2019-06-26 | 2019-08-23 | 天石（深圳）技研有限公司 | A kind of welding turntable |
| CN110744247A (en) * | 2019-10-16 | 2020-02-04 | 武汉泰诺福伦机械有限公司 | Condenser output assembly processing tool |
| CN110744247B (en) * | 2019-10-16 | 2021-09-21 | 武汉泰诺福伦机械有限公司 | Condenser output assembly processing tool |
| CN112719552A (en) * | 2020-12-08 | 2021-04-30 | 佛山市顺德区成吉电子科技有限公司 | High-frequency welding structure of temperature sensing cylinder |
| CN112846440A (en) * | 2021-03-05 | 2021-05-28 | 苏州聚焓新能源科技有限公司 | Multi-station rotary welding tool table |
| CN114147395A (en) * | 2021-12-20 | 2022-03-08 | 合肥锦利丰机械有限公司 | Brass knockout welding machine |
| CN114147395B (en) * | 2021-12-20 | 2024-03-01 | 合肥锦利丰机械有限公司 | Brass knockout welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20070404 |
|
| EXPY | Termination of patent right or utility model |