CN2880894Y - Railway switch ballast cleaning machine - Google Patents

Railway switch ballast cleaning machine Download PDF

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Publication number
CN2880894Y
CN2880894Y CN 200520098014 CN200520098014U CN2880894Y CN 2880894 Y CN2880894 Y CN 2880894Y CN 200520098014 CN200520098014 CN 200520098014 CN 200520098014 U CN200520098014 U CN 200520098014U CN 2880894 Y CN2880894 Y CN 2880894Y
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CN
China
Prior art keywords
bucket wheel
ballast
wheel support
railway
bucket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200520098014
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Chinese (zh)
Inventor
陈华进
易红
古兴华
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Xiangfan Golden Eagle Railway Vehicle and Machinery Co Ltd
Original Assignee
Xiangfan Golden Eagle Railway Vehicle and Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangfan Golden Eagle Railway Vehicle and Machinery Co Ltd filed Critical Xiangfan Golden Eagle Railway Vehicle and Machinery Co Ltd
Priority to CN 200520098014 priority Critical patent/CN2880894Y/en
Application granted granted Critical
Publication of CN2880894Y publication Critical patent/CN2880894Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

A railway switch ballast cleaning machine which is composed by a shovel mechanism, a screening device, a convey mechanism and a travel device. The adjusting mechanism of the shovel mechanism is installed on the main vehicle frame. A bucket wheel bracket connects with the adjusting mechanism. The bucket wheel installed on the bucket wheel bracket can realize horizontal expansion and vertical lifting motions through the adjusting mechanism. The sleeper bottom ballast scrapping device connects with the bucket wheel bracket through the adjusting mechanism which can move up and down relative to the bucket wheel bracket. During operation, the sleeper bottom ballast scrapping device can cut into the sleeper bottom ballast bed and the scrapping chain installed on the scrapping device rotates and pulls ballast out to bucket wheel. And the bucket wheel will then dig up ballast pulled out and ballast on side slopes, transport to the belt conveyor. This machine can work not only at railway switch areas, but also at railway crossings and scissors crossings, also applies to ballast cleaning operation on other lines or side slopes. During operation, no manual assisting adjustment is required for completion of ballast cleaning work continuously. The operation is not limited by railway ballast bed structure and provides high work efficiency.

Description

A kind of railway turnout ballast cleaning-sieving machine
Technical field
The utility model relates to a kind of railway turnout ballast cleaning-sieving machine.
Background technology
At present, domestic railway particularly the ballast cleaning operation in track switch location adopt common ballast screening machine to construct.Because the particularity of switch structure needs in the sorting operation process repeatedly to shut down to increase and excavates width, artificial subsidiary operation time is long, can not satisfy activity duration (the railway term: finish the requirement of sorting operation the skylight point) in regulation.The difficult point of carrying out mechanical sorting operation in the track switch location is how ballast aggregate is dug out and is promoted on the belt conveyor.
Summary of the invention
The purpose of this utility model is to provide a kind of sorting operation that can finish turnout ballast continuously, and operation is not subjected to the line track structural constraint, the railway turnout ballast cleaning-sieving machine of high efficiency.
The technical solution of the utility model comprise driver's cabin, newly be cut conveying device, divide the quarrel bucket, mix the quarrel conveying device, vibrosieve, dirty native conveying device, revolution conveying device, machinery compartment, backfilling fragment dipper, deslagging device, walk horizontal drive device etc.Digging mechanism is installed on main car frame, digging mechanism comprises pillow end fragment-digging equipment, governor motion, bucket wheel, bucket wheel support, belt conveyor etc.: governor motion is installed on the main car frame, the bucket wheel support is connected with governor motion, on the bucket wheel support bucket wheel is arranged, can realize the flexible and vertical lift action of level of bucket wheel by governor motion; Pillow end fragment-digging equipment is connected with the bucket wheel support by governor motion, make rest the head on end fragment-digging equipment can be with respect to bucket wheel support oscilaltion campaign; Belt conveyor is loaded on bucket wheel support and corresponding with the discharge position of bucket wheel.
Described governor motion is hydraulic drive mechanism, electric driver mechanism or pneumatic mechanism.
Governor motion described in the utility model comprises horizontal extension sleeve, chute and oil cylinder: horizontal extension sleeve is installed on the main car frame; The bucket wheel support is connected with horizontal extension sleeve by chute; Pillow end fragment-digging equipment is connected with the bucket wheel support by chute.
Bucket wheel of the present utility model is installed on the bucket wheel support by guide wheel, and the drive unit that drives the bucket wheel rotation is housed on the bucket wheel support, is useful on the bucket of putting forward quarrel on the bucket wheel.By the rotation of bucket wheel, circuit side slope ballast aggregate and the ballast aggregate that claws of pillow end fragment-digging equipment can be scooped away, and ballast aggregate is delivered on the belt conveyor.
The drive unit of driving bucket wheel rotation of the present utility model is fluid pressure drive device, electric driver or pneumatic means.
The chain of taking off that can make shuttling movement is arranged on the fragment-digging equipment at the bottom of the pillow of the present utility model, take off chain and be connected, pillow end ballast aggregate can be taken off to bucket wheel, the rotating mechanism that drives its rotation incision pillow end railway roadbed is arranged on the pillow end fragment-digging equipment with transmission device.
The rotating mechanism of driving pillow end fragment-digging equipment incision pillow end railway roadbed of the present utility model is hydraulic drive mechanism, electric driver mechanism or pneumatic mechanism.
Fragment-digging equipment is chain-drive mechanism or screw-drive mechanism at the bottom of the pillow of the present utility model.
Of the present utility model being characterised in that when complete machine is in the state of returning the vehicle to the garage and knock off (running status), pillow end fragment-digging equipment is placed along longitudinal direction of car, when operation, the rotatable incision pillow of the pillow end fragment-digging equipment end.
The utility model can have two cover digging mechanisms, is installed on the main car frame both sides by governor motion respectively.
Two cover digging mechanism operations simultaneously of the present utility model, but also independently working.
During the utility model operation, at first stretch out digging mechanism by governor motion, bucket wheel descends and rotates to rest the head on and hold ballast aggregate to dig, and reduces to corresponding excavation depth gradually; In the bucket wheel decline process, pillow end fragment-digging equipment rises with respect to bucket wheel, to avoid sleeper; In the bucket wheel rotation, complete machine drives complete machine by running gear and advances, and will rest the head on the end ballast aggregate and dig out groove one, and trench length can hold pillow end fragment-digging equipment; Again that bucket wheel is overhanging, and will rest the head on end fragment-digging equipment and reduce in the corresponding groove; Chain cutting railway roadbed is taken off in starting, promote pillow end fragment-digging equipment by rotating mechanism and cut to resting the head on end railway roadbed gradually, in the time of incision, take off chain ballast aggregate is clawed from the pillow end, deliver to bucket wheel, by bucket wheel the ballast aggregate of the ballast aggregate that claws and circuit side slope has been dug and promoted and delivered on the belt conveyor; In the time of bucket wheel and pillow end fragment-digging equipment work, running gear drives complete machine and advances, thereby ballast aggregate can be dug out continuously, and deliver to and mix the quarrel conveying device, mix quarrel conveying device head retaining quarrel device is installed, ballast aggregate can be sent in the vibrosieve and be sieved, the ballast aggregate of screening cleaning falls into backfilling fragment dipper from vibrosieve muck removal mouth and is backfilled to railway roadbed, and dirty soil is then by dirty native conveying device and revolution conveying device jettisoning under the sieve.Under the effect of retaining quarrel device, also ballast aggregate directly can be thrown jettisoning to the dirty dust conveyer belt.New quarrel can be delivered to branch quarrel bucket and backfilling fragment dipper is filled to railway roadbed by new quarrel conveying device.Complete machine can be realized the fragment-adding operation to railway roadbed in the ballast cleaning operation, also can be, and will newly be cut simultaneously and be filled to railway roadbed with the direct jettisoning of railway roadbed ballast aggregate, realize railway roadbed changed the quarrel operation.
Compared with prior art, the utlity model has both can be in the operation of track switch location, also can intersect and the operation of double crossover location, also suit to carry out sorting operation at other circuit or side slope, do not need manually auxiliary adjustment can finish ballast cleaning work continuously in the operation process, operation is not subjected to the line track structural constraint, advantages such as operating efficiency height.
The embodiment that provides below in conjunction with accompanying drawing is described in further detail the utility model.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a digging mechanism structural representation of the present utility model.
Fig. 3 is the lateral view of Fig. 2.
Fig. 4 is the vertical view of Fig. 2.
Fig. 5 is to straight burst of section operation of railway track simple turnout schematic diagram.
Fig. 6 is to bent burst of section operation of railway track simple turnout schematic diagram.
Fig. 7 is at railway track intersection location operation schematic diagram.
Fig. 8 is at railway track double crossover location operation schematic diagram.
The specific embodiment
Among Fig. 1, one cover digging mechanism 2 respectively is installed in the both sides of main car frame 1, also be equipped with on the main car frame driver's cabin 4, newly be cut conveying device 5, divide quarrel bucket 6, mix quarrel conveying device 8, vibrosieve 10, dirty native conveying device 11, revolution conveying device 12, machinery compartment 13, deslagging device 43, backfilling fragment dipper 14 etc., complete machine also is provided with two covers and walks horizontal drive device 3, at mixed quarrel conveying device 8 heads retaining quarrel device 9 is installed, revolution conveying device 12 can be done ± 180 ° of revolutions, can return back to the complete machine rear, also can return back to complete machine one side.During operation, complete machine is by direction 7 travelings.
Among Fig. 2,2 is a cover digging mechanism.Digging mechanism 2 is made up of pillow end fragment-digging equipment 22, bucket wheel 23, bucket wheel support 25, belt conveyor 29 etc.Bucket wheel 23 is installed on the bucket wheel support 25 by guide wheel 24, and drive unit 26 is arranged on the bucket wheel support 25, can drive bucket wheel 23 by direction 31 rotations by drive unit 26, and the ballast aggregate that bucket wheel has dug is discharged on the belt conveyor 29 at 30 places, position.Bucket wheel support 25 by chute 16 and 28 be fixed in main car frame 1 on horizontal extension sleeve be connected, and under the effect of oil cylinder 15 and 27, can realize the lifting action of bucket wheel 23.Pillow end fragment-digging equipment 22 is connected with bucket wheel support 25 by chute 21, and can realize its oscilaltion action with respect to bucket wheel 23 under the effect of oil cylinder 17, thereby finishes the folding and unfolding of pillow end fragment-digging equipment 22 and the adjustment of excavation depth.Oil cylinder 15 1 ends are installed on chute 16, and the other end is installed on bucket wheel support 25; Oil cylinder 27 1 ends are installed on chute 28, and the other end is installed on bucket wheel support 25; Oil cylinder 17 1 ends are installed on chute 21, and the other end is installed on bucket wheel support 25.
8 for mixing the quarrel conveying device among the figure, is used for the ballast aggregate that belt conveyor 29 is carried is seen off.Among the figure 7 be the complete machine operator to, 18 is rail, 19 is sleeper, 20 is ballast aggregate.
Among Fig. 3,1 is main car frame, and 2 is another set of digging mechanism, and 8 for mixing the quarrel conveying device, and 29 is belt conveyor, and 21 is chute, and 16 and 28 is chute, and oil cylinder 33 1 ends are installed on horizontal extension sleeve 32, and the other end is installed on chute 16,28; Under the effect of oil cylinder 33, the level that can realize bucket wheel 23 is stretched out and is regained action; 18 is rail, and 19 is sleeper, and 20 is ballast aggregate, and 35 is the railway roadbed side slope, takes off chain 38 and is installed on the pillow end fragment-digging equipment 22, drives its shuttling movement by drive unit 34.
Among Fig. 4,23 is bucket wheel, 22 are pillow end fragment-digging equipment, 40 is its operation initial position, pillow end fragment-digging equipment 22 can turn to the pillow end by direction 37 by operation initial position 40 by rotating mechanism 36,38 for being installed on the chain of taking off on the pillow end fragment-digging equipment 22, takes off chain 38 and drive rotation by direction 39 by drive unit 34, pillow end ballast aggregate can be clawed.
Complete machine, is taken off chain 38 simultaneously and is rotated to 7 travelings by the operator, and bucket wheel 23 rotations, and the 30 places discharging in the position can dig out pillow end ballast aggregate continuously, promote and deliver on the belt conveyor 29, by belt conveyor 29 ballast aggregate are thrown to mixing on the quarrel conveying device 8.
Fig. 5 is that 7 be complete machine operation direction of travel to straight burst of section of railway track simple turnout operation schematic diagram, and 22 are pillow end fragment-digging equipment, and 23 be bucket wheel, and 39 is to rest the head on end fragment-digging equipment to take off the chain direction of rotation.During operation, only utilize a cover digging mechanism of straight burst 41 1 sides of simple turnout to carry out operation, an other cover digging mechanism is in retracted state.As seen from the figure, job area be pillow end fragment-digging equipment 22 and bucket wheel 23 when the car load traveling inswept zone.42 is bent strand of simple turnout.
Fig. 5 is that 7 is complete machine operation direction of travel to railway track simple turnout song strand section operation schematic diagram, and 22 are pillow end fragment-digging equipment, and 23 is bucket wheel, and 39 is that pillow end fragment-digging equipment is taken off the chain direction of rotation.During operation, only utilize a cover digging mechanism of bent burst 42 1 sides of simple turnout to carry out operation, an other cover digging mechanism is in retracted state.As seen from the figure, job area be pillow end fragment-digging equipment 22 and bucket wheel 23 when the car load traveling inswept zone.41 is straight strand of simple turnout.
Fig. 7 is that 7 is complete machine operation direction of travel at railway track intersection location operation schematic diagram, and 22 are pillow end fragment-digging equipment, and 23 is bucket wheel, and 39 is that pillow end fragment-digging equipment is taken off the chain direction of rotation.
Fig. 8 is at railway track double crossover location operation schematic diagram, and 7 is complete machine operation direction of travel, and 22 are pillow end fragment-digging equipment, and 23 is bucket wheel, and 39 is that pillow end fragment-digging equipment is taken off the chain direction of rotation.

Claims (8)

1, a kind of railway turnout ballast cleaning-sieving machine, comprise driver's cabin (4), newly be cut conveying device (5), divide quarrel bucket (6), mix quarrel conveying device (8), vibrosieve (10), dirty native conveying device (11), revolution conveying device (12), machinery compartment (13), backfilling fragment dipper (14), deslagging device (41), walk horizontal drive device (3), it is characterized in that: digging mechanism (2) is installed on main car frame (1); Digging mechanism (2) comprises pillow end fragment-digging equipment (22), bucket wheel (23), bucket wheel support (25), belt conveyor (29): governor motion is installed on the main car frame (1), bucket wheel support (25) is connected with governor motion, bucket wheel (23) is arranged on the bucket wheel support (25), pillow end fragment-digging equipment (22) is connected with bucket wheel support (25) by governor motion, and belt conveyor (29) is loaded on bucket wheel support (25) and corresponding with the discharge position of bucket wheel.
2, railway turnout ballast cleaning-sieving machine according to claim 1 is characterized in that: described governor motion is hydraulic drive mechanism, electric driver mechanism or pneumatic mechanism.
3, railway turnout ballast cleaning-sieving machine according to claim 1 and 2 is characterized in that: described governor motion comprises horizontal extension sleeve (32), chute and oil cylinder: horizontal extension sleeve (32) is installed on the main car frame (1); Bucket wheel support (25) is connected with horizontal extension sleeve (32) by chute (16) and (28); Pillow end fragment-digging equipment (22) is connected with bucket wheel support (25) by chute (21); Oil cylinder (33) one ends are installed on horizontal extension sleeve (32), and the other end is installed on chute (16) and (28); Oil cylinder (15) one ends are installed on chute (16), and the other end is installed on bucket wheel support (25); Oil cylinder (27) one ends are installed on chute (28), and the other end is installed on bucket wheel support (25); Oil cylinder (17) one ends are installed on chute (21), and the other end is installed on bucket wheel support (25).
4, railway turnout ballast cleaning-sieving machine according to claim 1, it is characterized in that: bucket wheel (23) is installed on the bucket wheel support (25) by guide wheel (24), the drive unit (26) that drives the bucket wheel rotation is housed on the bucket wheel support (25), and bucket wheel is useful on the bucket of putting forward quarrel on (23).
5, railway turnout ballast cleaning-sieving machine according to claim 4 is characterized in that: the drive unit (26) that drives the bucket wheel rotation is fluid pressure drive device, electric driver or pneumatic means.
6, railway turnout ballast cleaning-sieving machine according to claim 1, it is characterized in that: have on pillow end fragment-digging equipment (22) can make shuttling movement take off chain (38), take off chain (38) and be connected, the rotating mechanism (36) that drives its incision pillow end railway roadbed is arranged on the pillow end fragment-digging equipment (22) with transmission device (34).
7, railway turnout ballast cleaning-sieving machine according to claim 6 is characterized in that: the rotating mechanism (36) that drives pillow end fragment-digging equipment incision pillow end railway roadbed is hydraulic drive mechanism, electric driver mechanism or pneumatic mechanism.
8, railway turnout ballast cleaning-sieving machine according to claim 6 is characterized in that: pillow end fragment-digging equipment (22) is chain-drive mechanism or screw-drive mechanism.
CN 200520098014 2005-09-09 2005-09-09 Railway switch ballast cleaning machine Expired - Fee Related CN2880894Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200520098014 CN2880894Y (en) 2005-09-09 2005-09-09 Railway switch ballast cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200520098014 CN2880894Y (en) 2005-09-09 2005-09-09 Railway switch ballast cleaning machine

Publications (1)

Publication Number Publication Date
CN2880894Y true CN2880894Y (en) 2007-03-21

Family

ID=37880733

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200520098014 Expired - Fee Related CN2880894Y (en) 2005-09-09 2005-09-09 Railway switch ballast cleaning machine

Country Status (1)

Country Link
CN (1) CN2880894Y (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101892616A (en) * 2010-08-02 2010-11-24 昆明中铁大型养路机械集团有限公司 Road bed full-section broken stone sieve cleaning machine
CN1928238B (en) * 2005-09-09 2010-12-22 襄樊金鹰轨道车辆有限责任公司 Railway turnout ballast cleaning-sieving machine(6)
CN103814176A (en) * 2011-09-29 2014-05-21 弗兰茨普拉塞铁路机械工业股份有限公司 Method for renovating ballast bed of track
CN107787385A (en) * 2015-07-01 2018-03-09 普拉塞-陶依尔铁路出口股份有限公司 Method for stable road bed face
CN110499679A (en) * 2019-08-29 2019-11-26 武汉利德测控技术有限公司 A kind of track switch changes tiny fragments of stone, coal, etc. unit
CN114352305A (en) * 2022-01-06 2022-04-15 中国铁建重工集团股份有限公司 Heading machine and bucket-wheel type slag removal device thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1928238B (en) * 2005-09-09 2010-12-22 襄樊金鹰轨道车辆有限责任公司 Railway turnout ballast cleaning-sieving machine(6)
CN101892616A (en) * 2010-08-02 2010-11-24 昆明中铁大型养路机械集团有限公司 Road bed full-section broken stone sieve cleaning machine
CN103814176A (en) * 2011-09-29 2014-05-21 弗兰茨普拉塞铁路机械工业股份有限公司 Method for renovating ballast bed of track
CN103814176B (en) * 2011-09-29 2016-07-20 弗兰茨普拉塞铁路机械工业股份有限公司 For arranging the ballast bed method of track
CN107787385A (en) * 2015-07-01 2018-03-09 普拉塞-陶依尔铁路出口股份有限公司 Method for stable road bed face
CN107787385B (en) * 2015-07-01 2019-10-08 普拉塞-陶依尔铁路出口股份有限公司 Method for stable road bed face
CN110499679A (en) * 2019-08-29 2019-11-26 武汉利德测控技术有限公司 A kind of track switch changes tiny fragments of stone, coal, etc. unit
CN114352305A (en) * 2022-01-06 2022-04-15 中国铁建重工集团股份有限公司 Heading machine and bucket-wheel type slag removal device thereof
CN114352305B (en) * 2022-01-06 2024-05-07 中国铁建重工集团股份有限公司 Development machine and bucket wheel type slag removing device thereof

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070321

Termination date: 20110909