Single stand four-roller cold belt planisher
Technical field
The utility model relates to a kind of planisher, especially a kind of single stand four-roller planisher that is used for smooth coil of strip after cold rolled annealed.
Prior art
At present, the large-scale four roller planishers of single chassis of each big steel company use of China all are that introduction is external or the cooperation manufacturing.Their common problems that exists are: 1. negative roller cylinder is installed on the back-up chock, causes roller cylinder bad seals easily, and easy-maintaining not.2. work roll changing adopts the dislocation roll change, has prolonged roll changing time, has reduced productivity ratio.3. the rolling absolute altitude adjustment technology of planisher is used step pad more, and it is to have level to adjust, and the height of each step differs 10~15mm, and rolling absolute altitude fluctuation range is ± 5~± 7.5mm, so its adjustment can not realize invariable.4. the flat cold-rolled sheet planisher does that dust usually sticks on the roll when smooth, needs frequent roll change, otherwise can influence the surface quality of smooth band, therefore the service life of having reduced working roll.5. the numerical value of band steel percentage elongation and milling train entrance velocity, muzzle velocity are relevant, and the adjustment percentage elongation need be known the accurate numerical value of tension force, if can not directly measure tension force and speed just must cause the control accuracy of percentage elongation not accurate enough.When particularly steel plate was thicker, the band steel did not pass the S roller, and the top roll of S roller is only as slewing rollers usefulness, and the cornerite between band steel and the slewing rollers is little, therefore was with must have skidding between steel and the roll surface and can't overcome.Prior art is put in photoelectric encoder on the S roller, calculate strip speed by the roller revolution, and skid between band steel and roll surface, thereby causing calculating, the revolution that will inevitably influence roller is with the speed of steel wrong, if the speed control of band steel is inaccurate, will influence the elongation control precision greatly, thus the mechanical performance of influence band steel.
Summary of the invention
The purpose of this utility model is exactly that a kind of single stand four-roller cold belt planisher that can the smooth band of production high accuracy will be provided, to improve band percentage elongation precision and lumber recovery, to reduce production costs.
Another order of the present utility model is to provide a kind of can shorten roll changing time, prolong negative curved cylinder service life, guarantee the constant single stand four-roller cold belt planisher of rolling absolute altitude.
The purpose of this utility model is to realize like this, this single stand four-roller cold belt planisher mainly comprises two memorial archways that are positioned at fore side and transmission side, top backing up roll, top working roll, bottom working roll and lower support roller are installed between two memorial archways, join by roll surface between the two neighbouring rollers, drive motors is installed at an end of working roll.Entrance side and outlet side at planisher are equipped with survey roller, pressure roller and a laser velocimeter instrument apparatus, survey under the bearing block of opening roller roller both sides tensometer is housed, and pressure roller adopts Driven by Hydraulic Cylinder.
In order to shorten the work roll changing time, boost productivity, reduce equipment cost, the utility model cancellation dislocation cylinder, and adopt elastic damper balance top working roll to realize the replacing working roll that do not misplace.For the ease of safeguarding and prolong the service life of negative curved cylinder sealing, the utility model design all is arranged in positive and negative roller cylinder on the cylinder piece, and has realized in the design that positive and negative bending roller force switches and be no dead band.In order to guarantee the constant of rolling absolute altitude, the utility model has adopted two hydraulic cylinders that have displacement transducer, drives respectively to go up wedge and the action of following wedge, thereby realizes the stepless adjustment of rolling absolute altitude.
The utility model has increased a survey roller at the entrance and exit of four roller planishers, opens the tension force that steel is with in the roller measurement by surveying, and directly adjusts rather than adjustment (prior art is indirect adjustment) indirectly, thereby has improved the elongation control precision.When the band steel does not pass the S roller, increase the method that laser velocimeter is directly measured strip speed by the entrance and exit at four roller planishers, having solved because of skidding between band steel and roll surface influences the problem of percentage elongation precision.Have advantages such as percentage elongation precision height, lumber recovery height, prolongation roll life cycle, can satisfy the requirement of the smooth band of high accuracy.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is a controlled rolling absolute altitude schematic diagram of the present utility model (A-A cutaway view);
Fig. 3 is the figure of the utility model working roll roller system.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
As shown in Figure 1, single stand four-roller cold belt planisher of the present utility model, mainly comprise two memorial archways 8 that are positioned at fore side and transmission side, top backing up roll 1, top working roll 2, bottom working roll 6 and lower support roller 7 are installed between two memorial archways 8, join by roll surface between the two neighbouring rollers, drive motors is installed at an end of working roll.Memorial archway 8 is installed on the ground by foundation bolt, the two ends of top backing up roll 1, lower support roller 7 are installed in upside and downside in memorial archway 8 windows by compensating cylinder and axle head locking device respectively, and the two ends of top working roll 2, bottom working roll 6 are installed in centre position in memorial archway 8 windows by compensating cylinder respectively.The axial line of the axial line of top backing up roll 1 and lower support roller 7, top working roll 2 and bottom working roll 6 is respectively in vertical plane separately.Entrance side and outlet side at planisher are equipped with survey roller 9, pressure roller 10 and a laser velocimeter instrument apparatus 11, survey under the bearing block of opening roller 9 roller both sides tensometer is housed, for the tension force cornerite that keeps surveying a roller 9 constant, adopt hydraulic cylinder to drive pressure roller 10 in the design and depress, to keep constant tension force cornerite.Thick band steel skids in order to overcome between band steel and the roll surface during without the S roller, thereby the speed that adopts laser velocimeter 11 to measure the planisher entrance and exits improves the percentage elongation precision.
As shown in Figure 1, the vat piece 4 of two symmetries is installed by bolt in the left and right sides in memorial archway 8 windows, a backing roll compensating cylinder is arranged in each vat piece 4 and a work roll bending cylinder piece 5 is housed.Work roll bending cylinder piece 5 is fixed by bolts in the vat piece 4.In work roll bending cylinder piece 5 the roller cylinder is housed, the positive and negative roller cylinder of working roll is same cylinder.The piston rod of roller cylinder is used in masterpiece on the working roll bearing block by T-slot, realize the just curved or negative curved of working roll, two top working roll roller cylinders and two bottom working roll roller cylinders are housed on each work roll bending cylinder piece, realize just bending towards negative curved no dead band by different oil circuits and switch.
As shown in Figure 1, do when smooth, for the surface quality that improves band, energy consumption, the cleaning environment that reduces working roll, the utility model has adopted does smooth dust pelletizing system, outlet side at planisher is connected with dried smooth dust arrester 18 by telescopic hydraulic cylinder, and dust is discharged outside the factory building.The telescopic hydraulic cylinder support is by being bolted on the memorial archway 8, and the dried smooth dust arrester 18 of telescopic hydraulic cylinder drive stretches out or retreats.
As shown in Figure 2, there is supporting plate 12 on top at memorial archway 8 by bolting, on the last wedge 13 slide plate is housed, hydraulic cylinder drives upward, and wedge 13 can slide in supporting plate 12, to go up wedge 13 by guide plate 14 is connected with hyposphene 15, two hydraulic cylinders that have a displacement transducer drive wedge 13 respectively and hyposphene 15 is done relative motion, according to new and old roller diameter poor (short transverse), the distance that the displacement transducer of last wedge 13 and hyposphene 15 should move by wedge on the calculated with mathematical model and hyposphene, last wedge 13 and hyposphene 15 1 anti-just are being buckled together, and their oblique angle is 5.Thereby, realize that the stepless adjustment of rolling absolute altitude is promptly invariable.Moving in order to prevent that rolling absolute altitude from adjusting the hydraulic cylinder string, the utility model has adopted with lock 3 locking hydraulic cylinders.
As shown in Figure 3, the bottom working roll bearing block is provided with a cover 17, in cover 17 elastic damper 16 is installed, and is having the hole with the corresponding position of top working roll bearing block.During roll change, hydraulic cylinder is cancelled equilibrant force, and elastic damper 16 is raised to the roll change position with top working roll 2, realizes not misplacing the roller that changes jobs.