CN2792190Y

CN2792190Y - Winder

Info

Publication number: CN2792190Y
Application number: CN 200520030407
Authority: CN
Inventors: 刘晓真
Original assignee: Xingtai Science Technology Industry Co Ltd Henan
Current assignee: ZHENGZHOU DUOFUDUO FOOD CO., LTD.
Priority date: 2005-04-08
Filing date: 2005-04-08
Publication date: 2006-07-05
Anticipated expiration: 2015-04-08

Abstract

The utility model discloses a winder which comprises a machine frame and a drive device. A flour-sheet shaping mechanism and a winding up roller are installed on the machine frame, and the lower parts of the flour-sheet shaping mechanism and the winding up roller are provided with delivery devices. The utility model is characterized in that the front of the winding up roller is provided with a prerolling device. The prerolling device is composed of a pair of compression rollers in mutually parallel arrangement and a prerolling roller. The compression rollers and the prerolling roller are positioned at the side of the rolling surface of the prerolling device. The lower roller surface of the compression rollers is higher than the lower roller surface of the prerolling roller. The rollers are assembled on the machine frame by an adjusting device. The back of the flour-sheet shaping mechanism is provided with a pair of edge press rollers which are symmetrically installed at both sides of a conveyor belt. The winder can solidly roll, the utility model can ensure the uniform size and appearance at the time of molding, and the quality is stable.

Description

A kind of take-up device

Technical field

The utility model relates to a kind of food processing machinery, relates in particular to the dough sheet take-up device in a kind of food processing.

Background technology

The utility model relates to a kind of take-up device, be mainly used in flour-made food processing, in the staple food process, the staple food steamed bun, numerous food products such as steamed twisted roll need the operation of roll film, at present, the principle of roll film equipment is to utilize roll unit that dough is pressed into dough sheet in the domestic food processing equipment, roll by a big winding up roller that forms an angle with the conveyer belt direction of advance, the face volume that rolls like this is loose, face volume center is easy to generate the cavity, it is uneven to be prone to size during moulding, difficult forming, especially when making multilayer circle steamed bun, molding effect is poor, and the steamed bun outward appearance is difficult to reach requirement, in addition, general winding up roller fixed installation can not regulate or adjustable range very little, roll bad adaptability for different thickness dough sheets, the face volume thickness that rolls out, length should not be controlled.

The utility model content

The utility model purpose is in order to overcome the existing shortcoming and defect of above technology, and rolling of proposing closely knit, the cavity, center does not appear, guarantee a kind of take-up device of Forming Quality.

The purpose of this utility model is to realize by following technical scheme: a kind of take-up device, comprise frame and drive unit, the dough sheet reshaping device is installed from preceding to tail on the frame, winding up roller, under dough sheet reshaping device and winding up roller, conveying device is installed, it is improved to, after the dough sheet reshaping device, pre-winding apparatus is installed before the winding up roller, in the pre-winding apparatus a pair of installation that is parallel to each other is arranged, be positioned at the pressure roller and the pre-winding up roller of volume face side, the lower edge of pressure roller is higher than the lower edge of pre-winding up roller, these two rollers are fixed on the frame by adjusting device, and adjusting device is used to adjust the front and back of roller, just, angle.

What the utility model was other is improved to, and the rack-mounted edge roller of a pair of symmetry is arranged after the dough sheet reshaping device, and the axis of roller is vertical with the direction of motion of conveyer belt.

Another improvement of the utility model is, in the pre-winding apparatus, adjusting device is fixed on the frame with feather key and screw by the slide bar installing plate, two slide bars that adjusting device has horizontal positioned to be parallel to each other, the rear end is fixed on the vertical slide bar installing plate, the slider block that is slidingly installed is arranged on slide bar, there is the slide bar set lever side of slider block, one vertical core is arranged in the middle of the slider block, vertical axes is passed this hole, and with locking nut locking, a lateral aperture is arranged in the vertical pivot lower end, lateral aperture on the engaging lug of this hole and roller bracket upper end is assembled together by trunnion axis, and trunnion axis is parallel with roller axis.

Improvement of the present utility model also has, in the pre-winding apparatus pressure roller lower roll surface apart from the height of conveyer belt be the dough sheet height 3-4 doubly, pre-winding up roller lower roll surface is positioned on the conveyer belt.

What the utility model was other is improved to, the adjusting device of winding up roller is fixed on the frame with feather key and screw by the slide bar installing plate, two slide bars that adjusting device has horizontal positioned to be parallel to each other, the rear end is fixed on the vertical slide bar installing plate, the slider block that is slidingly installed is arranged on slide bar, there is the slide bar set lever side of slider block, one vertical core is arranged in the middle of the slider block, vertical axes is passed this hole, and lock with locking nut, a lateral aperture is arranged in the vertical pivot lower end, and the lateral aperture on the engaging lug of this hole and roller bracket upper end is assembled together by trunnion axis, and trunnion axis is vertical with roller axis.

Other improve the utility model in addition, and edge roller can be cylinder or cone table.

Another improvement of the utility model is that the bottom of each roller all is equipped with doctor blade device in the dough sheet reshaping device.

The other improvement of the utility model has, and the blade of scraper is close to roller in the doctor blade device, and the scraper front portion is strained by spring, and the rear portion is fixed on the cabinet with hinge.

As seen from the above, the utility model has outstanding effect:

Owing to before the winding up roller roll film, roll in advance with pre-winding apparatus earlier, and a pair of roller is pressure roller and pre-winding up roller before and after the pre-winding apparatus employing, pressure roller exceeds certain distance than pre-winding up roller, when the dough sheet on the conveyer belt advances to pre-winding apparatus, an angle of dough sheet touches the lower edge of pre-winding up roller earlier, pre-winding up roller rotates rolls dough sheet, run into the just turnover downwards of lower edge of pressure roller when rolling up on the dough sheet, low to make the face volume of rolling be a rouleau because pressure roller is apart from the height of conveyer belt, the center the cavity can not occur, the face volume can be rolled up reality like this, and the size outward appearance is even when guaranteeing dough molding, steady quality.

Pre-winding apparatus and winding up roller have powerful regulatory function, when needs are adjusted roller on conveyer belt during the position, unclamp the slide bar set lever, hauling roller bracket moves forward and backward along slide bar, just can adapt to different patch width, move backward along slide bar, roller can roll the dough sheet of broad just near the edge of conveyer belt; Move forward along slide bar, roller is the center of close conveyer belt just, can roll narrower dough sheet like this, the angle on roller and the conveyer belt direction of advance also can adjust, and unclamps the locking nut on the vertical axes, moving roller bracket makes it rotate around vertical axes, when adjusting to suitable position, and tight locking nut, the face volume that hour rolls at angle is elongated, when angle was big, the face volume that rolls was with regard to tubbiness; The adjustment of height is to realize like this between roller and the conveyer belt, unclamp the hold-down screw of slide bar installing plate on frame, make the slide bar installing plate move up and down correct position along feather key, tighten screw then, in pre-winding apparatus and winding up roller adjustment, some different places are arranged, under the certain situation of pre-winding up roller height, need to adjust the height between pressure roller and the conveyer belt in the pre-winding apparatus, adjustment can be carried out like this, unclamp the trunnion axis locking nut, move roller bracket it is rotated around trunnion axis, turn to the suitable height of pressure roller, tighten locking nut, because this trunnion axis is parallel with roller axis, adjust the distance between pressure roller and the conveyer belt like this, distance is little, and the core of the face volume that rolls is less, closely knit, otherwise the face that rolls is rolled up comparatively loose, and trunnion axis is vertical with roller axis in the adjusting device of winding up roller, around horizontal rotational shaft, can adjust the height at roller two ends, make winding up roller one end exceed the other end, dough sheet rolls more closely knit like this.

In addition, after the use edge roller, make the attenuation of dough sheet both sides, easier rolling when rolling up in advance, and also because the limit of dough sheet is thin, and the core that rolls when rolling up in advance is just little, easier volume is real.

Description of drawings

Fig. 1 is the structural representation of take-up device preferred implementation of the present utility model;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 is a structural representation of wearing reshaping device among Fig. 1;

Fig. 4 wears reshaping device pressure roller schematic diagram among Fig. 1;

Fig. 5 is a pre-winding up roller left side schematic diagram among Fig. 1;

Fig. 6 be among Fig. 5 A-A to cutaway view;

Fig. 7 is a winding up roller front schematic view among Fig. 1;

Fig. 8 is a winding up roller left side schematic diagram among Fig. 1.

The specific embodiment

Embodiment: as shown in Figure 1, 2, take-up device comprises to be worn shaping, rolls up mechanism, winding up roller mechanism three parts in advance, and they all are installed on the frame 16, and conveyer belt 9 is close on frame 16 planes, and there are two support wheels 10 frame 16 middle and lower parts, are used for support belt 9.

As Fig. 3, shown in Figure 4, wear reshaping device by two groups of pressure rollers 19 up and down, 20 form, two rollers of every group of pressure roller all relatively rotate, handle 18 is adjusted the length of spring 23 by bearing block 24, thereby the spacing between the adjustment roller, each dynamic driving of roller, wear shaping for twice pair, roller 19,20 move through

sprocket wheel

2,15,17, the motion of conveyer belt 9 was logical sprocket wheels 11,15, driven by motor 13, in each roller bottom a scraper 22 is arranged all, the knife edge part of scraper 22 is close on the roller 19, scraper 22 rear portions are fixed with hinge, the front portion is hauled by a spring 23, makes it can both be close to all the time on the roller surfaces, and spring 23 other ends are fixed on the cabinet 1.

As shown in Figure 1, 2, wearing integer mechanism back respectively has one to wear edge roller 12 on conveyer belt 9 both sides, edge roller 12 is fixed on the frame 16, edge roller 12 can be multiple shapes such as cylindrical, taper type, wear from edge roller 12 below by the time, drive edge roller 12 by frictional force and rotate, thereby realize the ironed purpose of opposite belt edge.

Fig. 5, the 6th, roll up part in advance, adjusting device is fixed on the frame 16 by slide bar installing plate 32 usefulness feather keys 34 and screw 35, two slide bars 31 that adjusting device has horizontal positioned to be parallel to each other, the rear end is fixed on the vertical slide bar installing plate 32, the slider block 29 that is slidingly installed is arranged on slide bar 31, there is the slide bar set lever side of slider block 29, one vertical core is arranged in the middle of the slider block 29, vertical axes 28 is passed this hole, and with locking nut 33 locking, a lateral aperture is arranged in the vertical pivot lower end, and the lateral aperture on the engaging lug of this hole and roller bracket upper end is assembled together trunnion axis 26-1 and roller 4 by trunnion axis 26-1,5 axis is parallel.

Shown in Fig. 7,8, the winding up roller device comprises motor 6, winding up roller 7 and adjusting device, adjusting device is to be connected with hole on the roller bracket 8, the structure of adjusting device and pre-winding apparatus basically identical, it is the axis normal of trunnion axis 26-2 and roller, can be used for adjusting winding up roller 7 two ends height, no longer narrate at this.

The adjustment of pre-winding up roller: adjust

roller

4,5 when needs and on conveyer belt, during the position, unclamp the locking nut 33 on slide bar set lever 27 and the vertical axes, haul roller bracket 25 and move forward and backward, adjust and tighten set lever 27, locking nut 33 after finishing along slide bar 31; Angle on roller and the conveyer belt direction of advance is whole to be, unclamps the locking nut 33 on the vertical axes, move roller bracket 25 it is rotated around vertical axes 28, and when adjusting to suitable position, and tight locking nut 33; Two rollers and conveyer belt in the adjustment of the distance of vertical direction are: unclamp trunnion axis locking nut 30, move roller bracket 25 it is rotated around trunnion axis 26-1, and when adjusting to suitable position, and tight locking nut 30; The adjustment of roller and conveyer belt top distance is: unclamp the hold-down screw 35 of slide bar installing plate 32 on frame, make slide bar installing plate 32 move up and down correct position along feather key 34, also tight then screw 35 has so just been finished the entire mechanism adjustment.

Winding up roller adjusting device structure is basic identical with pre-volume part, and just trunnion axis 26-2 installs and roller 7 axis normal, its adjustment be roller axis and conveyer belt at the angle of vertical direction, no longer narrate at this.

The roll film process: dough sheet is put into by noodle feeder 14, through pressure roller 19,20 be pressed into the dough sheet of certain width and thickness after, flow on the conveyer belt 9 by gravity, when conveyer belt 9 travels forward, dough sheet is when edge roller 12 bottoms, and both sides are by ironed, makes it in the back in the roll film, core is rolled up reality easily, wear to continue to be transferred and be with 9 to conveying, tape travel face to face is during to pre-winding apparatus, and an angle of dough sheet touches pre-winding up roller 5 earlier, to wear when pre-winding up roller 5 rotates and roll, the lower edge that runs into pressure roller 4 when rolling up on the dough sheet of rolling just turns down downwards and makes it to become a rouleau, and the center the cavity can not occur, and the dough sheet that is rolled into rouleau advances to winding up roller 7 on conveyer belt, winding up roller 7 rotates, the rouleau continuation is driven more and more thicker by winding up roller 7, because the drive of conveyer belt 9, face crimping front rolls, break away from winding up roller up to it, finally become the certain face post of diameter.

Claims

1, a kind of take-up device, comprise frame (16) and drive unit, frame (16) goes up from preceding and the dough sheet reshaping device is installed to tail, winding up roller, under dough sheet reshaping device and winding up roller, conveying device is installed, it is characterized by, after the dough sheet reshaping device, pre-winding apparatus is installed before the winding up roller, pre-winding apparatus is made of a pair of pressure roller (4) and the pre-winding up roller of installing (5) that be parallel to each other, pressure roller (4), pre-winding up roller (5) is positioned at the volume face side of pre-winding apparatus, pressure roller (4) lower roll surface is higher than the lower roll surface of pre-winding up roller (5), and these two rollers are by being used to adjust the height of roller, the adjusting device of angle and front and back position is assemblied on the frame.

2, take-up device as claimed in claim 1 is characterized by, the edge roller (12) that after the dough sheet reshaping device, has a pair of symmetry to install, and the axis of roller is vertical with the direction of motion of conveyer belt (9).

3, a kind of take-up device as claimed in claim 1 or 2, it is characterized by, its pre-winding apparatus middle regulator is fixed on the frame (16) with feather key (34) and screw (35) by slide bar installing plate (32), two slide bars (31) rear end that horizontal positioned is parallel to each other is fixed on the vertical slide bar installing plate (32), the slider block (29) that is slidingly installed is arranged on slide bar (31), there is slide bar set lever (27) side of slider block (29), one vertical core is arranged in the middle of the slider block (29), vertical axes (28) is passed this hole, and lock with locking nut (33), in vertical pivot (28) lower end a lateral aperture is arranged, lateral aperture on the engaging lug of this hole and roller bracket upper end is assembled together by trunnion axis (26-1), and trunnion axis is parallel with roller axis.

4, take-up device as claimed in claim 3 is characterized by: pressure roller (4) lower roll surface is 34 times of dough sheet height apart from the height of conveyer belt (9) in its pre-winding apparatus, pre-winding up roller (5) lower roll surface and conveyer belt (9) matched in clearance.

5, take-up device as claimed in claim 1, it is characterized by, the adjusting device of its winding up roller is fixed on the frame (16) with feather key (34) and screw (35) by slide bar installing plate (32), two slide bars (31) rear end that horizontal positioned is parallel to each other is fixed on the vertical slide bar installing plate (32), the slider block (29) that is slidingly installed is arranged on slide bar (31), there is slide bar set lever (27) side of slider block (29), one vertical core is arranged in the middle of the slider block (29), vertical axes (28) is passed this hole, and lock with locking nut (33), in vertical pivot (28) lower end a lateral aperture is arranged, lateral aperture on the engaging lug of this hole and roller bracket (8) upper end is assembled together by trunnion axis (26-2), and trunnion axis is vertical with roller axis.

6, take-up device as claimed in claim 3 is characterized by, and edge roller (12) is cylinder or cone table.

7, take-up device as claimed in claim 1 is characterized by, and the bottom of each roller in the dough sheet reshaping device (19,20) all is equipped with doctor blade device.

8, take-up device as claimed in claim 7 is characterized by, and the blade of scraper in the doctor blade device (22) is close to roller, and scraper (22) is anterior by spring (21) tension, and the rear portion is fixed on the cabinet (1) with hinge.