CN2761435Y - 图案裁剪器 - Google Patents

图案裁剪器 Download PDF

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Publication number
CN2761435Y
CN2761435Y CNU2004200716032U CN200420071603U CN2761435Y CN 2761435 Y CN2761435 Y CN 2761435Y CN U2004200716032 U CNU2004200716032 U CN U2004200716032U CN 200420071603 U CN200420071603 U CN 200420071603U CN 2761435 Y CN2761435 Y CN 2761435Y
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China
Prior art keywords
blade
pattern
cutting device
cutting edge
pedestal
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Expired - Lifetime
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CNU2004200716032U
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English (en)
Inventor
邓业清
A·菲尔
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Individual
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Priority to CNU2004200716032U priority Critical patent/CN2761435Y/zh
Priority to US11/182,914 priority patent/US20060037455A1/en
Priority to PCT/CN2005/001070 priority patent/WO2006010319A1/zh
Application granted granted Critical
Publication of CN2761435Y publication Critical patent/CN2761435Y/zh
Priority to US12/133,291 priority patent/US20090008054A1/en
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Expired - Lifetime legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/0053—Cutting members therefor having a special cutting edge section or blade section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/006—Cutting members therefor the cutting blade having a special shape, e.g. a special outline, serrations
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/929—Tool or tool with support

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Knives (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

本实用新型提供一种图案裁剪器，包括基座和刀刃，刀刃位于基座上，刀刃形成所需裁剪的图案形状，所述基座与刀刃为一体式结构，通过压铸工艺一次性加工成型；所述刀刃位于基座上的高度大于或等于2.5mm；所述刀刃刃口的尖角小于或等于60°；所述刀刃表面设置有镀层。本实用新型结构简单、合理，制造方便、成本低，产品精度高、一致性好，适用范围较广，市场前景较好。

Description

图案裁剪器
                       技术领域
本实用新型涉及图案裁剪设备，特别涉及一种图案裁剪器。
                       背景技术
传统的剪纸工艺品是一种深受大众喜爱的艺术品，其造型多样，***，艺术欣赏价值高，非常适合于儿童的启蒙教育，在国外这类剪纸图案已广泛应用于儿童教育；如在美国，这类剪纸类图案产品就很普及，一般都是用纸、塑料片、橡胶片或类似的材料裁剪成字母、卡通、动物、或人型图案等造型来培养儿童的认知力和辨识力，但采用传统手工剪纸的方法来制作这种剪纸图案产品效率较低，图案一致性差，不适合于大批量生产，为了克服这个缺点，人们采用了一种适用于大批量生产的方法，亦即是先加工裁剪图案的图案裁剪器，这种图案裁剪器是将弯成要加工图案的带锋利刀刃的薄刀片嵌入平板内并固定，然后用这种图案裁剪器来压切纸或类似的平片材料，所切下的材料形成与薄刀片图案相同的单个艺术图案，即为所需产品，如要生产不同形状的产品，只需改换不同形状的图案裁剪器即可；这种图案裁剪器的生产，需要将薄刀片弯成所需的图案形状，现有的用于成型这种刀片的方法一般为人工弯制，这样生产效率极低，加工精度较差，而采用专利号为01127727.0的中国发明专利公开的“图案裁剪刀片的成型方法及其装置”来加工所需刀片则可大大提高刀片的成型速度及降低生产成本；但是这种先加工出刀片再装配成图案裁剪器的工艺过程不可避免地增加了加工、装配步骤，所需的材料及人工成本仍然相对较高。
                       发明内容
本实用新型的目的在于克服现有技术存在的缺点，提供一种结构简单、合理，便于生产、应用，制造成本低，产品一致性好的图案裁剪器。
本实用新型的目的通过下述技术方案实现：本图案裁剪器包括基座和刀刃，刀刃位于基座上，刀刃形成所需裁剪的图案形状，所述基座与刀刃为一体式结构，通过压铸工艺一次性加工成型。
所述刀刃位于基座上的高度大于或等于2.5mm；所述刀刃刃口的尖角小于或等于60°。
所述刀刃的截面形状为三角形或为三角形与矩形或三角形与梯形相结合的形状。
所述刀刃表面设置有镀层，镀层材料为硬度较高的金属材料，如铬、镍、锌等；所述镀层用于提高刀刃的硬度(设置镀层可将压铸件刀刃的硬度从HRC10左右提高至HRC30以上)，使本图案裁剪器更加耐用。
所述基座表面与刀刃面相平行；两者可同为平面或弧形曲面。
所述基座上与刀刃所在表面相对的另一面一体加工有固定块，所述固定块用于与其它配件相连接，亦可直接手持使用。
本实用新型相对于现有技术具有如下的优点及效果：(1)结构简单、合理；本图案裁剪器由基座和刀刃一体式构成，与现有的图案裁剪器需要分别加工基座与刀片然后再嵌合安装的结构形式相比，其结构得到了进一步简化，而且与现有技术相比更加合理，不会出现由于嵌合质量不好而使刀片脱出基座的意外，使用更加安全；(2)制造方便、成本低；本实用新型采用压铸方法制备图案裁剪器，加工速度快，一般的产量为每小时每台机240件，利用本实用新型可大大提高劳动效率，降低产品成本，提高经济效益；(3)产品精度高、一致性好；本实用新型采用模具进行生产，只要保证模具的加工精度及相应的生产条件，即可使所制备的产品具有较高的加工质量，产品误差小，一致性好。
附图说明
图1是本实用新型图案裁剪器的结构示意图。
图2是图1所示图案裁剪器的E-E向视图。
图3是图1所示图案裁剪器背面的结构示意图。
图4是本实用新型图案裁剪器的另一结构的示意图。
图5是图4所示图案裁剪器的G-G向视图。
                       具体实施方式
下面结合实施例及附图对本实用新型作进一步详细的描述，但本实用新型的实施方式不限于此。
实施例1
图1～图3示出了本实用新型图案裁剪器的具体结构，由图1可见，本图案裁剪器包括基座1和刀刃2，基座1为有一定弧度的弧形板块，刀刃2位于基座1上，其刃口所在的表面与基座1表面相平行(都是弧形曲面)，刀刃2围成所需裁剪的企鹅图案形状，所述基座1与刀刃2为一整体式结构，具体的截面结构如图2的E-E视图所示，刀刃2的截面形状接近三角形(准确形状为三角形与梯形相结合的形状)，刀刃2位于基座1上的高度为3mm，刀刃2刃口的尖角为30°；在刀刃2的表面设置有镀层3；在基座1上与刀刃2所在表面相对的另一面一体加工有四个固定柱4，如图3所示，所述固定柱4用于与其它配件相连接，亦可直接手持使用。
实施例2
图4～图5示出了本实用新型图案裁剪器的另一种结构，如图4所示，本图案裁剪器包括基座1和刀刃2，基座1为一平板，刀刃2位于基座1上，其刃口所在的表面与基座1表面相平行(都是平面)，刀刃2围成所需裁剪的圆形图案形状，所述基座1与刀刃2为一整体式结构，具体的截面结构如图5的G-G视图所示，刀刃2的截面形状为三角形，刀刃2位于基座1上的高度为4mm，刀刃2刃口的尖角为40°；在刀刃2的表面设置有镀层3。

Claims (7)

1、一种图案裁剪器，包括基座和刀刃，刀刃位于基座上，刀刃形成所需裁剪的图案形状，其特征在于：所述基座与刀刃为一体式结构，通过压铸工艺一次性加工成型。
2、根据权利要求1所述的图案裁剪器，其特征在于：所述刀刃位于基座上的高度大于或等于2.5mm；所述刀刃刃口的尖角小于或等于60°。
3、根据权利要求1所述的图案裁剪器，其特征在于：所述刀刃的截面形状为三角形或为三角形与矩形或三角形与梯形相结合的形状。
4、根据权利要求1所述的图案裁剪器，其特征在于：所述刀刃表面设置有镀层。
5、根据权利要求1所述的图案裁剪器，其特征在于：所述基座表面与刀刃面相平行。
6、根据权利要求5所述的图案裁剪器，其特征在于：所述基座表面与刀刃面同为平面或弧形曲面。
7、根据权利要求1所述的图案裁剪器，其特征在于：所述基座上与刀刃所在表面相对的另一面一体加工有固定块。
CNU2004200716032U 2004-07-16 2004-07-16 图案裁剪器 Expired - Lifetime CN2761435Y (zh)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CNU2004200716032U CN2761435Y (zh) 2004-07-16 2004-07-16 图案裁剪器
US11/182,914 US20060037455A1 (en) 2004-07-16 2005-07-15 Pattern cutter
PCT/CN2005/001070 WO2006010319A1 (fr) 2004-07-16 2005-07-18 Dispositif de decoupage de motifs
US12/133,291 US20090008054A1 (en) 2004-07-16 2008-06-04 Pattern cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2004200716032U CN2761435Y (zh) 2004-07-16 2004-07-16 图案裁剪器

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CN2761435Y true CN2761435Y (zh) 2006-03-01

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CN (1) CN2761435Y (zh)
WO (1) WO2006010319A1 (zh)

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