CN2733013Y - Multicomponent multilayer nano film piston ring - Google Patents
Multicomponent multilayer nano film piston ring Download PDFInfo
- Publication number
- CN2733013Y CN2733013Y CN 200420092600 CN200420092600U CN2733013Y CN 2733013 Y CN2733013 Y CN 2733013Y CN 200420092600 CN200420092600 CN 200420092600 CN 200420092600 U CN200420092600 U CN 200420092600U CN 2733013 Y CN2733013 Y CN 2733013Y
- Authority
- CN
- China
- Prior art keywords
- layer
- piston ring
- film
- nanometer film
- utility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002120 nanofilm Substances 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims abstract description 4
- CXOWYMLTGOFURZ-UHFFFAOYSA-N azanylidynechromium Chemical compound [Cr]#N CXOWYMLTGOFURZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- MEYZYGMYMLNUHJ-UHFFFAOYSA-N tunicamycin Natural products CC(C)CCCCCCCCCC=CC(=O)NC1C(O)C(O)C(CC(O)C2OC(C(O)C2O)N3C=CC(=O)NC3=O)OC1OC4OC(CO)C(O)C(O)C4NC(=O)C MEYZYGMYMLNUHJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract 5
- 239000011247 coating layer Substances 0.000 abstract 2
- 230000016507 interphase Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229910001141 Ductile iron Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005121 nitriding Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Landscapes
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
The utility model discloses a multicomponent multilayer nanometer film piston ring which belongs to the technical field of an engine. The utility model comprises a metal basic body of the piston ring, wherein the surface of the metal basic body is provided with a preprocess layer. The utility model is characterized in that the surface of the preprocess layer is coated with a wear resistant layer formed by a multicomponent multilayer nanometer film, wherein a chromium nitride film and a titanium nitride film are stacked in an interphase mode to form the multicomponent multilayer nanometer film; the surface of the wear resistant layer can also be coated with an antifriction coating layer. The binding force of the novel coating layer and the preprocess layer of the piston ring is strong. The antifriction and wear resistant performance is good. The utility model can be used for various engines.
Description
Technical field:
The utility model belongs to technical field of engines, relates to the piston ring structure design.
Background technique:
Piston ring is the motor strength member, and important economic implications is arranged the working life of raising piston ring.
Publication number be CN 1320767A patent disclosure a kind of " nm-class Ti-base ceramic covered piston ring and method thereof ", adopt the metal base surface deposition one deck nm-class Ti-base ceramic coating of PVD technology at piston ring.This technology has improved the wear resistance and the working life of piston ring.But owing to be simple layer film, so thickness can not be too thick, its coating is thinner, within 3 μ m~5 mu m ranges.
Publication number be CN 1470671A patent disclosure a kind of " SiC/TiN super hard nano multilayer film and preparation process thereof ".This invention can obtain SiC/TiN super hard nano film, is applicable to instrument, mould etc.But this multilayer film total thickness only is 2 μ m~4 μ m.
The patent of above-mentioned binomial application, coating are all thinner, and the surface do not have the antifriction layer, use the part that still has some deficits on piston ring.
Summary of the invention
The purpose of this utility model is for overcoming the deficiency of prior art, design a kind of multi-component multi-layer nanometer film piston ring, the one, increase the thickness of piston ring wearing layer, and improve its life time; The 2nd, the antifriction layer of increase piston ring prevents to scratch cylinder sleeve.
A kind of multi-component multi-layer nanometer film piston ring of the utility model design, comprise the piston ring metallic matrix, form pretreatment layer at this metal base surface, it is characterized in that having by the alternate film formed wearing layer of multi-component multi-layer nanometer that is laminated of chromium nitride film with titanium nitride film in this pretreatment layer surface-coated.
The utility model also can be coated with Cuprum alloy or tin alloy again on the wearing layer surface of this piston ring, or teflon, or the friction coat of nylon membrane formation.This antifriction layer thickness can be 3 μ m~10 μ m.
Above-mentioned multi-component multi-layer nanometer film wearing layer can be formed by chromium nitride film alternate with titanium nitride film stacked (CrN/TiN/CrN), and the thickness of every tunic can be 50nm~800nm, and the number of plies of film can be 5 layers~50 layers, and this wearing layer total thickness can be 3 μ m~25 μ m.
Implementation method of the present utility model is: piston ring metallic matrix of the present utility model can adopt materials such as spheroidal graphite cast iron, gray cast iron, stainless steel, spring steel to make.Obtain nitriding layer or carbonitrided case by chemical heat treatment method at the piston ring metal base surface earlier, perhaps obtain the coat of metal or composite deposite by electro-plating method.Above-mentioned infiltration layer or coating are called pretreatment layer.Then in ion surface is handled stove, the target that excites crome metal and metal titanium to make successively with electric arc.Feed N
2, H
2Or NH
3Deng reaction gas, outside the piston ring pretreatment layer, be coated with successively and be covered with CrN/TiN/CrN/ ... the multi-component multi-layer nanometer film constitutes wearing layer.
Because CrN can prepare thicker coating, therefore can obtain the multi-component multi-layer nano-film coating that thickness is 3 μ m~25 μ m, this coating hardness is 1500HV
0.025~2000HV
0.025, have very high wear resistance.
In order to make piston ring have good antifriction quality.The utility model also can utilize the ion surface processing method to apply copper base or the tinbase friction coat that a layer thickness is 3 μ m~10 μ m in above-mentioned multi-component multi-layer nanometer film wearing layer outside, perhaps adopts spraying method to apply one deck teflon or nylon membrane in piston ring multi-component multi-layer nanometer film outside.To reduce friction factor, prevent that piston ring from scratching cylinder sleeve.
The utility model can be made all kinds of piston ring for engine, has good properties of antifriction and wear resistance, is widely used in all kinds of motors such as automobile, tractor, motorcycle, mining machinery.
Description of drawings
Fig. 1 is embodiment's 1 structural representation of the present utility model.
Fig. 2 is embodiment's 2 structural representations of the present utility model.
Embodiment
Embodiment 1:
Present embodiment is the piston ring of spheroidal graphite cast iron system, its structure as shown in Figure 1, among the figure, carry out chromium plating on spheroidal graphite cast iron matrix 11 surfaces earlier and form pretreatment layer 12, handle at ion surface again and apply in the stove by CrN/TiN/CrN/ ... the film formed wearing layer of forming 13 of polynary 11 layers of nanometer, this wearing layer thickness is that 5 μ m, hardness are 1500HV
0.025~2000HV
0.025, this piston ring has very high wear resistance.
Embodiment 2:
Present embodiment is stainless steel piston ring, its structure as shown in Figure 1, among the figure, carry out ion nitriding on stainless steel base 21 surfaces earlier and form pretreatment layer 22, handle at ion surface again and apply in the stove by CrN/TiN/CrN/ ... the film formed wearing layer of forming 23 of polynary 30 layers of nanometer, form antifriction layer 24 at surface spraying teflon again, the wearing layer total thickness is 20 μ m.The antifriction layer thickness is 5 μ m.
This piston ring has good properties of antifriction and wear resistance.
Claims (4)
1, a kind of multi-component multi-layer nanometer film piston ring, comprise the piston ring metallic matrix, form pretreatment layer at this metal base surface, it is characterized in that, in this pretreatment layer surface-coated by the wearing layer of forming by the alternate multi-component multi-layer nanometer film that is laminated of chromium nitride film with titanium nitride film.
2, multi-component multi-layer nanometer film piston ring as claimed in claim 1 is characterized in that, is coated with Cuprum alloy or tin alloy again on the wearing layer surface of this piston ring, or teflon, or the friction coat of nylon membrane formation.
3, multi-component multi-layer nanometer film piston ring as claimed in claim 2 is characterized in that, this antifriction layer thickness is 3 μ m~10 μ m.
4, multi-component multi-layer nanometer film piston ring as claimed in claim 1 or 2 is characterized in that, the thickness of the every tunic of described multi-component multi-layer nanometer film is 50nm~800nm, and the number of plies is 5 layers~50 layers, and the total thickness of this wearing layer is 3 μ m~25 μ m.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420092600 CN2733013Y (en) | 2004-09-24 | 2004-09-24 | Multicomponent multilayer nano film piston ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200420092600 CN2733013Y (en) | 2004-09-24 | 2004-09-24 | Multicomponent multilayer nano film piston ring |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2733013Y true CN2733013Y (en) | 2005-10-12 |
Family
ID=35068854
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 200420092600 Expired - Lifetime CN2733013Y (en) | 2004-09-24 | 2004-09-24 | Multicomponent multilayer nano film piston ring |
Country Status (1)
Country | Link |
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CN (1) | CN2733013Y (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103089478A (en) * | 2011-11-01 | 2013-05-08 | 江苏仪征威龙活塞环有限公司 | Gaseous multi-component cementation piston ring |
CN104838182A (en) * | 2012-12-07 | 2015-08-12 | 株式会社理研 | Piston ring |
US20160238133A1 (en) * | 2013-10-31 | 2016-08-18 | Kabushiki Kaisha Riken | Piston ring and its production method |
CN110923639A (en) * | 2019-12-30 | 2020-03-27 | 岭南师范学院 | MoTiCrWN composite coating attached to surface of piston ring, piston ring and preparation method of MoTiCrWN composite coating |
CN112553498A (en) * | 2020-11-23 | 2021-03-26 | 吉林大学 | Copper-nodular cast iron bimetal hydraulic wear-resistant part and preparation method thereof |
-
2004
- 2004-09-24 CN CN 200420092600 patent/CN2733013Y/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103089478A (en) * | 2011-11-01 | 2013-05-08 | 江苏仪征威龙活塞环有限公司 | Gaseous multi-component cementation piston ring |
CN104838182A (en) * | 2012-12-07 | 2015-08-12 | 株式会社理研 | Piston ring |
EP2930403A4 (en) * | 2012-12-07 | 2016-08-10 | Riken Kk | Piston ring |
CN104838182B (en) * | 2012-12-07 | 2017-08-11 | 株式会社理研 | Piston ring |
US20160238133A1 (en) * | 2013-10-31 | 2016-08-18 | Kabushiki Kaisha Riken | Piston ring and its production method |
EP3064810B1 (en) | 2013-10-31 | 2018-04-11 | Kabushiki Kaisha Riken | Piston ring and its production method |
US10006547B2 (en) * | 2013-10-31 | 2018-06-26 | Kabushiki Kaisha Riken | Piston ring and its production method |
EP3064810B2 (en) † | 2013-10-31 | 2021-03-31 | Kabushiki Kaisha Riken | Piston ring and its production method |
CN110923639A (en) * | 2019-12-30 | 2020-03-27 | 岭南师范学院 | MoTiCrWN composite coating attached to surface of piston ring, piston ring and preparation method of MoTiCrWN composite coating |
CN112553498A (en) * | 2020-11-23 | 2021-03-26 | 吉林大学 | Copper-nodular cast iron bimetal hydraulic wear-resistant part and preparation method thereof |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CX01 | Expiry of patent term |
Expiration termination date: 20140924 Granted publication date: 20051012 |