Non-maintaining valve controlled sealed lead-acid accumulator safety valve
Technical field the utility model relates to a kind of non-maintaining valve controlled sealed lead-acid accumulator safety valve, belongs to being used for doing reciprocally the directly field of the device of transformation between electric energy and chemical energy.
Background technology is owing to exist water in the electrolyte and produce oxygen and produce the secondary reaction of hydrogen at negative electrode by electrolysis and at anode in battery in the non-maintaining valve controlled sealed lead-acid accumulator, also exist oxygen and hydrogen to be reduced into water, i.e. the compound secondary reaction of hydrogen-oxygen at negative electrode.Though these two secondary reactions can be reached balance in the ideal case, in actual use the reaction speed of last reaction be greater than the back one the reaction reaction speed, overcharge and cross put in more so.So the gas at inside battery in the battery use can constantly gather, thereby air pressure inside is risen.One of effect of safety valve will in time be opened passage exactly and be reduced inner pressure of battery to discharge gas.As this moment valve can not in time open, will cause cell internal pressure constantly to rise, cause the battery bulge, even cause battery explosion.In addition, though aforementioned two reaction reaction speeds can not be reached balance fully, the oxygen that produces from anode finally can both obtain reduction at negative electrode, can reach the balance of inner oxygen cycle.And when the air outside the battery entered, the higher oxygen of content also can be reduced and causes the oxygen cycle balance destroyed at negative electrode in the air, increases extra self-discharge of battery, causes battery storage voltage on the low side.So two of the effect of non-maintaining valve controlled sealed lead-acid accumulator safety valve is when the battery internal gas pressure is lower than a certain value, valve will cut out automatically, makes the outer air of battery not enter in the battery.As seen, the non-maintaining valve controlled sealed lead-acid accumulator safety valve critical component that is non-maintaining valve controlled sealed lead-acid accumulator.Automatic valve opening and when cell internal pressure is reduced to a certain value, close the main function that valve is non-maintaining valve controlled sealed lead-acid accumulator safety valve automatically when cell internal pressure is increased to a certain value.Force value when this drives valve and the force value when closing valve are called out valve and press and close valve and press.The magnitude relationship of these two force value also is related to the height of cell voltage to the quality of non-maintaining valve controlled sealed lead-acid accumulator charge-discharge performance and the length in life-span.And the service behaviour of the safety valve of each battery also is related to the performance and the life-span of whole battery group in the batteries.Press the too high battery that will make to press and bulging in being subject to if wherein drive valve, close valve and pressed and lowly gas is released let out excessive and caused that electrolyte evaporates, battery dries up.Difference between two other pressure will be tried one's best and just can effectively be stoped the electrolyte dehydration for a short time.Other effects of non-maintaining valve controlled sealed lead-acid accumulator safety valve are can avoid hydrogen in the battery and oxygen to meet with outside naked light and set off an explosion in addition.In a word, non-maintaining valve controlled sealed lead-acid accumulator safety valve should possess following function: 1, reduce inner pressure of battery, prevent the blast of battery bulge.2, prevent that the battery outer air from entering in the battery.3, make battery keep certain interior pressure, making that hydrogen-oxygen is compound can successfully carry out.4, prevent the interior unnecessary discharging of hydrogen-oxygen that is produced of battery, dry too early to avoid battery.5, anti-acid mist prevents that promptly the acid mist of electrolyte evaporation generation from discharging outside battery.6, prevent to meet naked light and make the inside ignition.Existing non-maintaining valve controlled sealed lead-acid accumulator safety valve can be divided into plunger type and Capsule formula.Both compare, because problem such as the non-maintaining valve controlled sealed lead-acid accumulator safety valve of plunger type has valve casing and spool is yielding, sensitivity is low, the service behaviour of the non-maintaining valve controlled sealed lead-acid accumulator safety valve of Capsule formula just is better than the former.The hat brim of the Capsule in the original product of the non-maintaining valve controlled sealed lead-acid accumulator safety valve of Capsule formula is straight wall, and the exhaust nozzle on hat brim and the exhaust valve contacts with cylinder and is called face contact Capsule formula.Open and close the long and switching each safety valve of the line of the buckling defectives such as the line consistency is bad of buckling because the non-maintaining valve controlled sealed lead-acid accumulator safety valve of face contact Capsule formula still exists, German sunlight company has developed the non-maintaining valve controlled sealed lead-acid accumulator safety valve of line contact Capsule formula again.The hat brim bead that the non-maintaining valve controlled sealed lead-acid accumulator safety valve of so-called line contact Capsule formula is wherein Capsule hook inwards goes out a thin limit, Capsule is only contacted with the exhaust nozzle cylinder with this loop wire of thin limit, the interference factor of Capsule itself when having reduced the Capsule distortion has shortened opening and closing buckle line consistency of buckle line and the switching that has improved each safety valve.Simultaneously increased by three lips again in cap, when inner pressure of battery raises valve has been opened easily, air pressure is closed again after discharging easily, thereby the sensitivity that has improved safety valve makes the switching pressure difference littler.But, since in this product between Capsule and the valve gap without any coverage, the explosion-proof and the anti-acid mist performance of this non-maintaining valve controlled sealed lead-acid accumulator safety valve have been influenced, check way according to defined in People's Republic of China's communication industry standard " communication " with the non-maintaining valve controlled sealed lead-acid accumulator specification requirement and the method for inspection (YD/T 799-1996), it is done the explosion-proof performance test and prevents the acid mist performance test, all can not pass through.
Summary of the invention is at above-mentioned deficiency, and technical problem to be solved in the utility model is exactly to design a kind of new non-maintaining valve controlled sealed lead-acid accumulator safety valve structure, and this structure can improve its explosion-proof and anti-acid mist.
The non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides, by the exhaust valve 6 that connects with division board is arranged in being made into integration with polyethylene (PP) or ABS plastic alloy, have outward in order to the used centring ring and the valve casing 4 of buckle to be installed on battery case, there is the valve gap 1 that is covered on the Ethylene Propylene Terpolymer line contact Capsule 7 of lip and the valve casing to constitute in being overlapped on the exhaust nozzle of exhaust valve, the filter acid film that the micropore made from polytetrafluoroethylplastic plastic or polyvinyl chloride flame retardant plastics or polyethylene anti-flaming plastics is wherein arranged in the breather pipe of exhaust valve, burst disk is arranged in valve casing is suitable for reading, the air vent hole of diameter less than 50 nanometers arranged on the filter acid film, diameter is arranged on the burst disk less than 3 millimeters air vent hole.
6 filter acid film has multilayer in the non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides, exhaust valve.
The non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides, valve casing 4 interior burst disk suitable for reading have multilayer.
The non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides has filter acid film and burst disk to settle at interval in valve casing 4 is suitable for reading, and the superiors are burst disk.
Filter acid film can stop the bulky grain acid mist pass through allow that gas passes through, can prevent that again gas from going out in a large number.Burst disk can stop gas directly to be gone out, and can isolate naked light again and scurry into inside battery and ignite gas in the battery.And its effect of the burst disk of the filter acid film of multilayer or multilayer is desirable more.
The non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides, valve casing 4 end openings and exhaust valve 6 extend downwards at the bottom of surpassing buckle simultaneously, and the oblique point in the bottom of exhaust valve all exceeds the valve casing bottom.This structure is that valve casing and buckle bottom are neat in the existing product, and the bottom of exhaust valve has only the oblique point of part to exceed the valve casing bottom.When the Investigation on safety valve exhaust, acid mist and part may just be had the trend of thereupon discharging battery by valve passage by the electrolyte that air-flow takes up in the battery case, and the valve casing that enters battery case and the exhaust valve part that have extended can be carried out condensation and interception to acid mist and the electrolyte of crossing from their surface current.
The non-maintaining valve controlled sealed lead-acid accumulator safety valve that the utility model provides, except keeping the switching pressure difference little, the switching of each safety valve line consistency height of buckling, be connected with horizontal division board with valve casing with hidden exhaust valve in valve casing and make the exhaust valve can be because of outside the affected advantage of the possible distortion of valve casing, owing to increased filter acid film and burst disk, the gas of discharging from exhaust valve is filtered and current limliting, and stop that naked light scurries in the valve, thereby the explosion-proof and the anti-acid mist performance of safety valve have been improved, check way according to defined in People's Republic of China's communication industry standard " communication " with the non-maintaining valve controlled sealed lead-acid accumulator specification requirement and the method for inspection (YD/T 799-1996), it is done the explosion-proof performance test and prevents that acid mist performance test, percent of pass are 100%.
Description of drawings Fig. 1 is the front view of the utility model one embodiment;
Fig. 2 is A among Fig. 1---the A cutaway view;
Fig. 3 be remove part 1, part 2 among Fig. 1 and part 7, part 8, part 9, part 10 cut with same diameter after attached view.
Embodiment embodiment 1: the structure of the non-maintaining valve controlled sealed lead-acid accumulator safety valve that present embodiment provides as shown in Figure 1, 2, 3, wherein valve casing 4 and exhaust valve 6 are two coaxial hollow cylinders, between two cylinders, connect and be made into integration with vinyon by the division board of level, valve casing outward also one be shaped on the height and position when determining that safety valve is installed on battery case and safety valve be installed in centring ring and buckle on the battery case.Division board between valve casing and the exhaust valve is horizontally disposed with, and the lower surface of division board and the lower surface of buckle are flat.Exhaust valve is exhaust nozzle with top at division board, its height is greater than the height of Capsule hat brim, exhaust valve is air inlet pipe with the lower part at division board, the air inlet pipe lower end is angle and is connected with cover plate on mouth, long and narrow air admission hole from the inclined-plane peak to minimum point is arranged on the cover plate, the air inlet pipe outer cylinder is for coagulating acid surfaces, and the air inlet pipe average height is 8 millimeters.The four road breach that symmetric arrangement is arranged on the exhaust nozzle mouth, overcoat list join in the Ethylene Propylene Terpolymer line contact Capsule 7 of lip is arranged.Being built-in with a cylindrical and the air inlet pipe inwall is close in air inlet pipe, highly is the filter acid film 5 of 4 millimeters the polytetrafluoroethylene ventilation aperture of making in the 30-50 nanometer.Valve casing exceeds 12 millimeters of exhaust nozzles at division board with the top height, is burst disk and filter acid film accommodation space, and valve casing is acid section with fixed attention at division board with the lower part, and it highly is 6 millimeters.Near mouthful of place was that a height is 5 millimeters a regular hexagon cylindrical space in valve casing was suitable for reading, the burst disk 10 that its mid-one shape height made from ABS plastic is consistent with this space, and it is 2.5 millimeters the air vent hole layout that is centrosymmetric that six diameters are arranged on this burst disk.This is a cylindrical space below regular hexagon column space for the valve casing inherence, the cross section of cylindrical space cross section and regular hexagon column space connects in mutually, have in the cylindrical space one high be the burst disk 8 that 1.5 millimeters ABS plastic is made, it is 2.5 millimeters the air vent hole layout that is centrosymmetric that six diameters are arranged on this burst disk.It is the filter acid film 9 of 1.5 millimeters the polytetrafluoroethylene ventilation aperture of making in the 30-50 nanometer that one height is arranged between burst disk 8 and the burst disk 10, closely folded mutually between burst disk 8, filter acid film 9 and the burst disk 10, between the lower surface of burst disk 8 and the end face of Capsule 0.2 millimeter space is arranged, locate with the step on the cylindrical space.Outside suitable for reading at valve casing is the truncated cone-shaped moulding, and greater than the valve casing external diameter, valve gap 1 is the dome that bottom is connected with six hooks at the bottom of this of bringing inward at the bottom of the platform.Centring ring and valve gap have the rubber seal 3 that has under cover circle 2 and the valve casing centring ring between valve casing and the battery case outward on the valve casing.When mounted, earlier in the breather pipe of exhaust valve 6, fill in filter acid film 5 and on exhaust nozzle, put Capsule 7 again, subsequently in valve casing burst disk 8, filter acid film 9 and the burst disk 10 filled in succession suitable for reading, at the buckle breach that is inserted in sealing ring 3 under the valve casing outside fix circle and aims at safety valve installing hole limit on the battery case with the buckle on the valve casing 4 valve casing is filled in battery again, turn valve casing clockwise and make under the effect of buckle valve casing is fixed on the battery case hermetically, be inserted in cover circle 2 at last and depress valve gap 1 and just become.
Embodiment 2, basic structure and embodiment 1 with, but be built-in with 3 filter acid films at breather pipe, be equipped with two-layer burst disk in that valve casing is suitable for reading, decline filter acid film between the two-layer burst disk and the not air vent hole on a line of space arranged.