CN221297381U - PVC redundant carpet finished product unloading and pile up neatly system - Google Patents
PVC redundant carpet finished product unloading and pile up neatly system Download PDFInfo
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- CN221297381U CN221297381U CN202322964916.6U CN202322964916U CN221297381U CN 221297381 U CN221297381 U CN 221297381U CN 202322964916 U CN202322964916 U CN 202322964916U CN 221297381 U CN221297381 U CN 221297381U
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- 210000000078 claw Anatomy 0.000 description 8
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Abstract
The utility model belongs to the field of automatic production lines of PVC redundant carpets, and relates to a blanking and stacking system for PVC redundant carpet finished products. Through the cooperation of cutting system, unloading truss, buffering conveyer belt, robot get material conveyer belt, pile up neatly machine people and use, realize the collection of PVC redundant carpet product, pile up neatly automated production has also accomplished the construction of the full-automatic, the high-efficient production line of PVC redundant carpet, has improved production efficiency, reduction in production cost.
Description
Technical Field
The utility model belongs to the field of automatic production lines of PVC redundant carpets, and particularly relates to a blanking and stacking system for PVC redundant carpet finished products.
Background
With the increasing development of the automation industry of various industries, more and more enterprises and products introduce an automation production line. Chinese patent 202121376753.4 discloses a high-efficiency automatic cutting method and device for redundant carpet. But there is no corresponding equipment on the market for the collection and palletizing of cut products.
How to realize blanking and stacking of PVC redundant carpet finished products is particularly important to realizing assembly and efficiency improvement of PVC redundant carpet automatic production lines, and is one of research and development emphasis of industry technicians.
Disclosure of Invention
The utility model aims to provide a full-automatic PVC redundant carpet finished product blanking and stacking system with high production efficiency.
The technical scheme adopted for solving the technical problems is as follows: a PVC redundant carpet finished product unloading and pile up neatly system includes:
The cutting system is used for cutting the PVC redundant carpet into finished products with specified sizes;
The blanking truss is used for transferring the cut PVC redundant carpet finished product onto a buffer conveyor belt, and repeatedly taking and placing for multiple times to stack;
the buffer conveyor belt is used for conveying the piled PVC redundant carpet finished products to the robot material taking conveyor belt;
The robot material taking conveyor belt is used for conveying the piled PVC redundant carpet finished products to the working range of the palletizing robot;
The stacking robot is used for grabbing the piled PVC redundant carpet finished products on the robot material taking conveyor belt onto a carpet tray;
the carpet tray is used for storing piled PVC redundant carpet finished products;
The buffer conveyer belt is arranged at the tail end of the cutting system, the blanking truss is arranged at the rear part of the cutting system and above the front part of the buffer conveyer belt, the robot material taking conveyer belt is arranged at the tail end of the buffer conveyer belt, and the palletizing robot and the carpet tray are arranged at one side of the robot material taking conveyer belt.
Further, the unloading truss includes frame, X axle, Z axle, hand claw, and the both ends of X axle are installed in the frame, and the X axle is perpendicular with the direction of operation of buffering conveyer belt, and is parallel with the direction of operation of cutting system, and the vertical setting of Z axle and slidable mounting are epaxial at X, and the hand claw is installed at the lower extreme of Z axle, and the Z axle can drive the hand claw to reciprocate, and the hand claw is used for snatching the redundant carpet finished product of PVC after cutting on the cutting system, and the hand claw is unanimous with the redundant carpet finished product of PVC after the cutting quantity of each row.
Further, the buffer conveyer belt comprises a buffer conveyer belt A and a buffer conveyer belt B, wherein the buffer conveyer belt A is positioned below the blanking truss, the buffer conveyer belt B is connected to the tail end of the buffer conveyer belt A, and the height of the buffer conveyer belt B is lower than that of the buffer conveyer belt A.
Further, the robot gets material conveyer belt and sets up in buffer conveyer belt B's end, and the robot gets material conveyer belt highly be less than buffer conveyer belt B, and the robot gets material conveyer belt including get material the frame and set up the conveyer belt subassembly on getting material the frame, and conveyer belt subassembly is used for adjusting the position of the redundant carpet finished product of PVC of pile.
Further, the palletizing robot comprises a palletizing robot body and a palletizing hand claw, wherein the palletizing hand claw is connected to the front end of the palletizing robot body.
Further, the pile up neatly hand claw includes mounting bracket, interval adjustment mechanism, left clamping jaw, right clamping jaw, and the mounting bracket is connected in the front end of pile up neatly machine people body, and left clamping jaw, right clamping jaw symmetry set up, and the mounting bracket is connected with left clamping jaw and right clamping jaw through interval adjustment mechanism, and interval adjustment mechanism is used for adjusting the interval between left clamping jaw and the right clamping jaw.
Further, the robot stacker crane further comprises a control system, wherein the cutting system, the blanking truss, the buffer conveying belt, the robot material taking conveying belt and the stacker robot are electrically connected with the control system, and the control system is used for controlling the operation of the cutting system, the blanking truss, the buffer conveying belt, the robot material taking conveying belt and the stacker robot.
The utility model has the following beneficial effects: according to the blanking and stacking system for the PVC redundant carpet finished products, disclosed by the utility model, the automatic production of collecting and stacking the PVC redundant carpet products is realized through the matched use of the cutting system, the blanking truss, the buffer conveying belt, the robot material taking conveying belt and the stacking robot, the construction of a full-automatic and efficient production line of the PVC redundant carpet is also completed, the production efficiency is improved, and the production cost is reduced.
Drawings
Fig. 1 is an isometric view of the overall structure of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 2 is an overall structural elevation view of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 3 is an isometric view of a blanking truss of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 4 is an isometric view of a buffer conveyor belt of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 5 is an isometric view of a robotic reclaiming conveyor belt of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 6 is an isometric view of a palletizing robot of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 7 is an isometric view of a palletizing gripper of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
Fig. 8 is a front view of a palletizing gripper of the PVC redundancy carpet finished product blanking and palletizing system of the present utility model.
In the figure, 1, a cutting system, 2, a blanking truss, 3, a buffer conveying belt, 4, a robot material taking conveying belt, 5, a palletizing robot, 6, a carpet tray, 21, a frame, 22, an X axis, 23, a Z axis, 24, a paw, 31, a buffer conveying belt A,32, a buffer conveying belt B,41, a material taking frame, 42, a conveying belt assembly, 51, a palletizing robot body, 52, a palletizing paw, 521, a mounting frame, 522, a distance adjusting mechanism, 523, a left clamping jaw, 524 and a right clamping jaw.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and 2, a PVC redundancy carpet product blanking and stacking system includes:
A cutting system 1 for cutting the PVC redundancy carpet into finished products of a prescribed size; the specific structure and principle of the cutting system are shown in detail in the utility model patent with the application number 202121376753.4 applied by the inventor in 2021, 6 and 21, and the PVC redundant carpet high-efficiency automatic cutting equipment is disclosed;
the blanking truss 2 is used for transferring the cut PVC redundant carpet finished product onto a buffer conveying belt, and repeatedly taking and placing for multiple times to pile up;
The buffer conveyor belt 3 is used for conveying the piled PVC redundant carpet finished products to the robot material taking conveyor belt 4;
The robot material taking conveyor belt 4 is used for conveying piled PVC redundant carpet finished products to the working range of the stacking robot 5;
The stacking robot 5 is used for grabbing the piled PVC redundant carpet finished products on the robot material taking conveyor belt 4 onto the carpet tray 6;
The carpet tray 6 is used for storing piled PVC redundant carpet finished products;
In addition, still include control system, cutting system 1, unloading truss 2, buffering conveyer belt 3, robot get material conveyer belt 4, palletizing robot 5 all with control system electric connection, control system is used for controlling cutting system 1, unloading truss 2, buffering conveyer belt 3, robot get material conveyer belt 4, palletizing robot 5's operation.
The buffer conveyer belt 3 sets up in the end of cutting system 1, and unloading truss 2 sets up in the rear portion of cutting system 1 and the anterior top of buffer conveyer belt 3, and robot gets material conveyer belt 4 sets up in the end of buffer conveyer belt 3, and palletizing robot 5 and carpet tray 6 set up in one side of robot gets material conveyer belt 4.
As shown in fig. 3, the blanking truss 2 includes a frame 21, an X-axis 22, a Z-axis 23, and a gripper 24, wherein two ends of the X-axis 22 are mounted on the frame 21, the X-axis 22 is perpendicular to the running direction of the buffer conveyor belt 3, parallel to the running direction of the cutting system 1, the Z-axis 23 is vertically disposed and slidably mounted on the X-axis 22, the gripper 24 is mounted at the lower end of the Z-axis 23, and the Z-axis 23 can drive the gripper 24 to move up and down. The structure and the principle of the Z-axis horizontal direction and the Z-axis vertical direction are adopted in the prior art. The gripper 24 is used for grabbing the PVC redundant carpet finished product after cutting on the cutting system 1, and the gripper 24 is consistent with the number of each row of the PVC redundant carpet finished product after cutting. The specific structure of the gripper 24 may be a structure and principle of a large-span variable-pitch mechanical gripper according to patent 202322763592X filed by the inventor, or may be a structure and principle of a large-span variable-pitch mechanical gripper according to the prior art.
As shown in fig. 4, the buffer conveyer belt 3 is vertically arranged with the cutting system 1, the buffer conveyer belt 3 comprises a buffer conveyer belt a31 and a buffer conveyer belt B32, the buffer conveyer belt a31 is positioned at the tail end of the cutting system 1, the buffer conveyer belt a31 is positioned below the blanking truss 2, the blanking truss 2 transfers the cut PVC redundancy carpet finished product from the cutting system 1 to the buffer conveyer belt a31, the buffer conveyer belt B32 is connected at the tail end of the buffer conveyer belt a31, and the height of the buffer conveyer belt B32 is lower than that of the buffer conveyer belt a31 so as to facilitate the conveying of the product.
As shown in fig. 5, the robot material taking conveyer belt 4 is disposed at the end of the buffer conveyer belt B32, and the height of the robot material taking conveyer belt 4 is lower than that of the buffer conveyer belt B32, the robot material taking conveyer belt 4 includes a material taking frame 41 and a conveyer belt assembly 42 disposed on the material taking frame 41, the conveyer belt assembly 42 can adopt the existing motor and belt combination, and the conveyer belt assembly 42 is used for adjusting the position of the piled PVC redundancy carpet finished products.
As shown in fig. 6, the palletizing robot 5 includes a palletizing robot body 51 and a palletizing gripper 52, the palletizing robot body 51 can realize rotation, pitching and telescoping functions, and the palletizing gripper 52 is connected to the front end of the palletizing robot body 51. The stacking gripper 52 is used for grabbing the stacked PVC redundancy carpet finished products on the robotic material handling conveyor 4 onto the carpet pallet 6.
As shown in fig. 7 and 8, the stacking gripper 52 includes a mounting frame 521, a spacing adjustment mechanism 522, a left jaw 523, and a right jaw 524, the mounting frame 521 is connected to the front end of the stacking robot body 51, the left jaw 523 and the right jaw 524 are symmetrically disposed, the mounting frame 521 is connected to the left jaw 523 and the right jaw 524 through the spacing adjustment mechanism 522, and the spacing adjustment mechanism 522 is used for adjusting the spacing between the left jaw 523 and the right jaw 524. The spacing adjustment mechanism 522 may employ prior art slide rail, slider combinations to effect relative translation of the left clamp jaw 523 and the right clamp jaw 524. In addition, the rotation of the left clamping jaw 523 and the right clamping jaw 524 can be realized by adopting a cylinder in the prior art, and the clamping jaw angle when the finished product is grabbed can be further adjusted.
The control system calculates the position of the carpet finished product according to the cutting information of the cutting system 1, automatically plans the grabbing path of the blanking truss 2 based on the column number (4 columns are taken as an example), places the carpet finished product on the buffer conveying belt A31, when the buffer conveying belt A31 finishes the receiving task of 4 columns and 20 layers (20 layers are taken as examples), namely 4 stacks, the buffer conveying belt A31 starts to convey all the 4 stacks of finished products onto the buffer conveying belt B32, the buffer conveying belt B32 conveys the 4 stacks of finished products onto the robot material taking conveying belt 4 one by one, and finally the stacking robot 5 takes down the finished products on the robot material taking conveying belt 4 and places the finished products in the carpet tray 6.
In one embodiment of the present utility model, the stacking jaw 52 can adjust the spacing between the left and right jaws 523, 524 by operating the spacing adjustment mechanism 522 to accommodate different product sizes.
Through the cooperation of cutting system 1, unloading truss 2, buffering conveyer belt 3, robot get material conveyer belt 4, pile up neatly machine people 5 use, realize the collection of PVC redundant carpet product, pile up neatly automated production, also accomplished the construction of the full-automatic, the high-efficient production line of PVC redundant carpet, improved production efficiency, reduction in production cost.
The above examples are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the spirit and scope of the present utility model. Various modifications and improvements of the technical scheme of the utility model, which are made by those skilled in the art, are included in the protection scope of the utility model without departing from the design concept of the utility model.
The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.
Claims (7)
1. PVC redundant carpet finished product unloading and pile up neatly system, its characterized in that includes:
The cutting system is used for cutting the PVC redundant carpet into finished products with specified sizes;
The blanking truss is used for transferring the cut PVC redundant carpet finished product onto a buffer conveyor belt, and repeatedly taking and placing for multiple times to stack;
the buffer conveyor belt is used for conveying the piled PVC redundant carpet finished products to the robot material taking conveyor belt;
The robot material taking conveyor belt is used for conveying the piled PVC redundant carpet finished products to the working range of the palletizing robot;
The stacking robot is used for grabbing the piled PVC redundant carpet finished products on the robot material taking conveyor belt onto a carpet tray;
the carpet tray is used for storing piled PVC redundant carpet finished products;
The buffer conveyer belt is arranged at the tail end of the cutting system, the blanking truss is arranged at the rear part of the cutting system and above the front part of the buffer conveyer belt, the robot material taking conveyer belt is arranged at the tail end of the buffer conveyer belt, and the palletizing robot and the carpet tray are arranged at one side of the robot material taking conveyer belt.
2. The PVC redundancy carpet product discharging and stacking system as in claim 1, wherein the discharging truss includes a frame, an X-axis, a Z-axis, and a gripper, wherein the two ends of the X-axis are mounted on the frame, the X-axis is perpendicular to the running direction of the buffer conveyor belt, parallel to the running direction of the cutting system, the Z-axis is vertically disposed and slidably mounted on the X-axis, the gripper is mounted at the lower end of the Z-axis, the Z-axis can drive the gripper to move up and down, the gripper is used for gripping the cut PVC redundancy carpet product on the cutting system, and the gripper is consistent with the number of each row of the cut PVC redundancy carpet product.
3. The PVC redundancy carpet finished product blanking and stacking system of claim 1, wherein the buffer conveyor belt includes a buffer conveyor belt a, a buffer conveyor belt B, the buffer conveyor belt a being located below the blanking truss, the buffer conveyor belt B being connected to a terminal end of the buffer conveyor belt a, the buffer conveyor belt B being lower than the buffer conveyor belt a in height.
4. The PVC redundancy carpet finished product blanking and stacking system of claim 3, wherein the robot reclaiming conveyor belt is disposed at an end of the buffer conveyor belt B, and the robot reclaiming conveyor belt is lower than the buffer conveyor belt B in height, the robot reclaiming conveyor belt includes a reclaiming frame and a conveyor belt assembly disposed on the reclaiming frame, and the conveyor belt assembly is used for adjusting a position of the stacked PVC redundancy carpet finished product.
5. The PVC redundancy carpet finished product blanking and palletizing system of claim 1, wherein the palletizing robot includes a palletizing robot body and a palletizing gripper, the palletizing gripper being connected to a front end of the palletizing robot body.
6. The PVC redundancy carpet finished product blanking and stacking system of claim 5, wherein the stacking gripper comprises a mounting frame, a spacing adjustment mechanism, a left gripper jaw and a right gripper jaw, the mounting frame is connected to the front end of the stacking robot body, the left gripper jaw and the right gripper jaw are symmetrically arranged, the mounting frame is connected with the left gripper jaw and the right gripper jaw through the spacing adjustment mechanism, and the spacing adjustment mechanism is used for adjusting the spacing between the left gripper jaw and the right gripper jaw.
7. The PVC redundancy carpet finished product blanking and palletizing system of claim 1, further comprising a control system, wherein the cutting system, the blanking truss, the buffer conveyor belt, the robot material taking conveyor belt, the palletizing robot are electrically connected to the control system, and the control system is used for controlling the operations of the cutting system, the blanking truss, the buffer conveyor belt, the robot material taking conveyor belt, and the palletizing robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322964916.6U CN221297381U (en) | 2023-11-02 | 2023-11-02 | PVC redundant carpet finished product unloading and pile up neatly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322964916.6U CN221297381U (en) | 2023-11-02 | 2023-11-02 | PVC redundant carpet finished product unloading and pile up neatly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221297381U true CN221297381U (en) | 2024-07-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322964916.6U Active CN221297381U (en) | 2023-11-02 | 2023-11-02 | PVC redundant carpet finished product unloading and pile up neatly system |
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| Country | Link |
|---|---|
| CN (1) | CN221297381U (en) |
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2023
- 2023-11-02 CN CN202322964916.6U patent/CN221297381U/en active Active
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