CN221071348U - Large flux excrement static groove type composting device - Google Patents

Large flux excrement static groove type composting device Download PDF

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Publication number
CN221071348U
CN221071348U CN202322821781.8U CN202322821781U CN221071348U CN 221071348 U CN221071348 U CN 221071348U CN 202322821781 U CN202322821781 U CN 202322821781U CN 221071348 U CN221071348 U CN 221071348U
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fan
shutter
driving motor
flux
control cabinet
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CN202322821781.8U
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李骅
高涵
王居飞
李超
朱雪茹
汤文浩
傅杰一
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Nanjing Agricultural University
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Nanjing Agricultural University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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Abstract

The utility model provides a large-flux excrement static groove type composting device which comprises a groove body, wherein electric control shutters are arranged on two sides of the groove body, an air inlet fan is arranged at the front end of the groove body, an air exhaust fan is arranged at the tail end of the groove body, and an exhaust gas treatment and discharge pipeline with an upward outlet is arranged at the tail end of the air exhaust fan. A plurality of groups of CO 2 gas sensors and temperature and humidity sensors connected with the electrical control cabinet are arranged on the inner side wall of the tank body, and CO 2 concentration data and temperature and humidity data of the stack body in the tank body are detected in real time; the electrical control cabinet compares the received data with the preset data inside, controls the output power of the air inlet fan and the output power of the air outlet fan, controls the opening and closing angles of the shutter, provides a stable and efficient fermentation environment for the pile body, and realizes the low-consumption and efficient static composting of the excrement. The utility model has the advantages of no complex integral structure, small occupied area, lower manufacturing and maintenance cost, and the tank body is not an open structure, is provided with a fan and a shutter, can timely discharge odor generated by composting fermentation, and does not influence the surrounding air environment.

Description

Large flux excrement static groove type composting device
Technical Field
The utility model belongs to the technical field of design of culture waste recycling composting devices, and particularly relates to a large-flux manure static groove type composting device.
Background
Along with the improvement of people on the excrement recycling treatment cognition and the continuous development and perfection of the excrement recycling treatment technology, the single stack retting fermentation treatment technology is gradually developed to a composite treatment technology with a plurality of technologies combined with each other, and the traditional technology is gradually developed to the automatic, intelligent and intensive directions. The main composting fermentation processes at present comprise a stacking type composting mode, a tank type composting mode and a storage type composting mode so as to adapt to different use environments. The composting method is an open composting method, has a large odor, occupies the largest area under the condition of the same fermentation quantity, and is slowly eliminated in China at present. Tank (tower) type refers to a composting fermentation tank type integrated fermentation device, rapid fermentation is realized through a closed space and continuous oxygen supply, the equipment occupies small area, is high in mechanization and intelligent degree and convenient to process, but the equipment investment is too high, the energy consumption is high, the operation cost is high, the maintenance requirement is high, and the composting fermentation tank type integrated fermentation device is not suitable for being used in medium and small farms. The material base stock in the fermentation process of the warehouse compost fermentation system is carried out in the closed space process, the environment temperature is controllable, the fermentation quality is stable, the occupied area is small, but the structure is complex, and the maintenance cost is too high. The traditional trough type fermentation device has small occupied area and simple structure, but cannot realize real-time monitoring of parameters such as moisture, temperature, CO 2 and the like of the pile body in the fermentation process, and cannot provide stable and efficient fermentation environment for the pile body. In order to solve the technical problems, the utility model designs a novel large-flux fecal sewage static groove type composting device.
Disclosure of utility model
Aiming at the defects existing in the prior art, the utility model provides a large-flux fecal sewage static groove type composting device, which solves the problems of large occupied area, large odor, high energy consumption, complex structure, high cost, incapability of real-time monitoring and regulation and control and the like existing in the traditional composting fermentation equipment.
The present utility model achieves the above technical object by the following technical means.
A large flux fecal sewage static groove type composting device comprises a groove body with a plurality of shutters arranged on two sides, an air inlet fan is arranged on one side of an inlet of a composting room at the front end of the groove body, an air outlet fan is arranged at the tail end of the groove body, the air inlet fan and the air outlet fan are controlled by an electric control cabinet arranged on the outer wall of the groove body, and a tail gas disposal and discharge pipeline with an upward outlet is arranged at the tail end of the air outlet fan; and a plurality of groups of CO 2 gas sensors and temperature and humidity sensors connected with the electrical control cabinet are arranged on the two inner side walls of the tank body.
Further, the shutter is opened and closed by a shutter control mechanism, the shutter control mechanism is arranged on the inner side wall of the groove body and comprises a driving motor A, the output end of the driving motor A is provided with a driving wheel, the driving wheel is connected with a driven wheel through a transmission part, the driven wheel is arranged at one end part of a transmission shaft, the two ends of the transmission shaft are fixed on the inner side wall of the groove body through bearing seats, the transmission shaft is connected with the shutter through a plurality of connecting rods thereon, and the driving motor A is connected with an electrical control cabinet.
Further, the structure of the air inlet fan and the structure of the air outlet fan are the same, the air outlet fan comprises a fan shell fixed on the groove body, a supporting plate is fixed in the inner cavity of the fan shell, a driving motor B is installed on the supporting plate, the output end of the driving motor B is aligned to the center of the fan shell, the air outlet fan is installed at the output end of the driving motor B, and the driving motor B is connected with an electrical control cabinet.
Further, in the tank body, the same-side CO 2 gas sensors and the same-side temperature and humidity sensors are arranged at intervals, and the same-type sensors on different sides are symmetrically arranged.
Further, the CO 2 gas sensor and the temperature and humidity sensor are arranged at one end of the L-shaped sensor mounting bracket, and the other end of the L-shaped sensor mounting bracket is fixed on the inner side wall of the tank body.
Further, the mounting height of the CO 2 gas sensor and the temperature and humidity sensor is 300-700 mm away from the ground.
Further, the installation height of the shutter is 1000-1500 mm from the ground.
The utility model has the following beneficial effects:
The utility model can monitor the environmental parameters in the composting room in real time through the CO 2 gas sensors and the temperature and humidity sensors distributed on the two sides of the composting room in the composting fermentation process, and can accelerate the temperature rising rate of the composting body by controlling the air inlet fan, the air outlet fan and the shutter, thereby realizing low-consumption and high-efficiency static composting of the manure, providing a stable and efficient fermentation environment for the composting body and effectively reducing the fermentation period. Moreover, the utility model has the advantages of uncomplicated integral structure, small occupied area and lower manufacturing and maintenance cost, and can be suitable for small and medium-sized farms; the groove body for placing the pile body is not of an open structure, and the fan and the shutter are arranged on the groove body, so that odor generated by composting fermentation can be discharged in time, and the surrounding air environment is not greatly influenced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a large-flux fecal sewage static trough composting device according to the utility model;
FIG. 2 is a schematic view of a shutter control mechanism according to the present utility model;
FIG. 3 is a schematic view of the structure of the exhaust fan according to the present utility model;
Fig. 4 is a schematic diagram of a mounting device of a CO 2 gas sensor and a temperature and humidity sensor according to the present utility model.
In the figure: 1. an electrical control cabinet; 2. a composting chamber inlet; 3. an air intake fan; a co 2 gas sensor; 5. a temperature and humidity sensor; 6. a shutter control mechanism; 7. a tank body; 8. a shutter; 9. an exhaust fan; 10. a tail gas discharge port bracket; 11. an exhaust gas treatment discharge pipe; 12. an exhaust fan; 13. a driving motor B;14. a driving motor A;15. a transmission shaft; 16. a blower housing; l-shaped sensor mounting bracket.
Detailed Description
The utility model will be further described with reference to the drawings and the specific embodiments, but the scope of the utility model is not limited thereto.
In the description of the present utility model, it should be understood that the terms "mounted," "connected," "fixed," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, or signal connected, directly connected, indirectly connected through an intermediate medium, or communicating between two elements; the use of the terms "front", "rear", "left", "right", "inner", "outer" are based on the description shown in the drawings, and do not refer specifically to a particular orientation and therefore should not be construed as limiting the present utility model; the specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1 to 4, the large-flux fecal sewage static groove type composting device comprises an electrical control cabinet 1, a composting room inlet 2, an air inlet fan 3, a CO 2 gas sensor A4, a temperature and humidity sensor 5, a shutter control mechanism 6, a groove body 7, a shutter 8, an exhaust fan 9, an exhaust gas discharge port bracket 10, an exhaust gas treatment discharge pipeline 11, a driving motor A14, a transmission shaft 15, a fan shell 16, an exhaust fan 12 and a driving motor B13.
As shown in fig. 1 and 2, a plurality of shutters 8 are mounted on both sides of the housing 7, each shutter 8 is provided with a shutter control mechanism 6 for controlling the opening and closing operations thereof, the shutter control mechanism 6 is mounted on the inner side wall of the housing 7, and in this embodiment, eight shutters 8 are preferably mounted on each side of the housing 7. The shutter control mechanism 6 comprises a driving motor A14 which is controlled by the electrical control cabinet 1 and is fixed on the inner side wall of the groove body 7, a driving wheel is arranged at the output end of the driving motor A14, the driving wheel can be a belt wheel or a chain wheel, the driving wheel is connected with a driven wheel through a transmission belt or a transmission chain, and the driven wheel can be a belt wheel or a chain wheel; the shutter control mechanism 6 also comprises a transmission shaft 15, two ends of the transmission shaft 15 are fixed on the inner side wall of the groove body 7 through bearing blocks and can rotate freely, a driven wheel is arranged at one end of the transmission shaft 15, and a plurality of connecting rods on the transmission shaft 15 are connected with the shutter 8; the drive motor A14 drives the transmission shaft 15 to rotate, so that the opening and closing angle of the shutter 8 is adjusted.
As shown in fig. 1, a composting chamber inlet 2 is formed in the front end of a tank body 7, an air inlet fan 3 is mounted on the tank body 7 at one side of the composting chamber inlet 2, an air outlet fan 9 is mounted at the tail end of the tank body 7, and the work of the air inlet fan 3 and the work of the air outlet fan 9 are controlled by an electrical control cabinet 1. The tail end of the exhaust fan 9 is provided with a tail gas treatment and discharge pipeline 11 through a tail gas discharge port bracket 10, and the outlet of the tail gas treatment and discharge pipeline 11 is upward and used for guiding and discharging odor generated by composting from the tank body 7.
As shown in fig. 1 and 3, the intake fan 3 and the exhaust fan 9 have the same structure, and this embodiment will be described by taking the structure of the exhaust fan 9 as an example. The exhaust fan 9 comprises a fan shell 16 fixed on the groove body 7, a supporting plate is fixed in the inner cavity of the fan shell 16, a driving motor B13 is installed on the supporting plate, the output end of the driving motor B13 is aligned with the center of the fan shell 16, an exhaust fan 12 is installed at the output end of the driving motor B13, the driving motor B13 can drive the exhaust fan 12 to rotate under the control of the electrical control cabinet 1, the exhaust function is further realized, and odor generated by composting is discharged.
As shown in fig. 1, a plurality of groups of CO 2 gas sensors 4 and temperature and humidity sensors 5 are installed on two inner side walls of the tank body 7, wherein the same number of the CO 2 gas sensors 4 and the same number of the temperature and humidity sensors 5 on the same side are arranged at intervals, and the same type of sensors on different sides are symmetrically arranged; the CO 2 gas sensor 4 and the temperature and humidity sensor 5 are respectively used for detecting CO 2 concentration data and temperature and humidity data of the pile body in the tank body 7 and transmitting the data to the electrical control cabinet 1 in real time, and the electrical control cabinet 1 is arranged on the outer wall of the tank body 7. In this embodiment, it is preferable that four CO 2 gas sensors 4 and four temperature and humidity sensors 5 are mounted on each inner side wall of the tank 7.
As shown in fig. 1 and 4, the CO 2 gas sensor 4 and the temperature and humidity sensor 5 are both installed at one end of the L-shaped sensor installing support 17, and the other end of the L-shaped sensor installing support 17 is fixed on the inner side wall of the tank body 7, so that the CO 2 gas sensor 4 and the temperature and humidity sensor 5 can be closer to the pile body (namely, feces), and data detection of the sensor is guaranteed to be more in line with actual conditions.
The installation height of the CO 2 gas sensor 4 and the temperature and humidity sensor 5 is 300-700 mm away from the ground; the installation height of the shutter 8 is 1000-1500 mm from the ground, the size of the shutter 8 can be properly adjusted according to the actual use situation, and the length of the shutter 8 in the embodiment is 5000-6000 mm and the width of the shutter 8 is 800-1200 mm.
The utility model relates to a large flux fecal sewage static groove type composting device, which has the following working principle:
The manure is sent into the tank body 7 from the composting room inlet 2, and is subjected to standing fermentation, in the fermentation process, the CO 2 gas sensor 4 and the temperature and humidity sensor 5 detect concentration data and temperature and humidity data of the piled body CO 2 in real time and transmit the data to the electric control cabinet 1, the electric control cabinet 1 compares the received data with the preset optimal data in the interior, when the detected data deviate from the optimal data, the output power of the air inlet fan 3 and the output power of the air outlet fan 9 are controlled, and meanwhile, the opening and closing angle of the shutter 8 is adjusted by controlling the shutter control mechanism 6, so that the heating rate of the piled body is accelerated, and the manure low-consumption high-efficiency static composting is realized.
The electrical control cabinet 1 controls the air inlet fan 3, the air outlet fan 9 and the shutter control mechanism 6 according to a preset program in the prior art, so the utility model does not need to be repeated, and the utility model focuses on the structural design of the composting device rather than the specific PID logic control process principle design in the electrical control cabinet 1. The examples are preferred embodiments of the present utility model, but the present utility model is not limited to the above-described embodiments, and any obvious modifications, substitutions or variations that can be made by one skilled in the art without departing from the spirit of the present utility model are within the scope of the present utility model.

Claims (5)

1. The utility model provides a dirty static slot type composting device of large flux excrement, its characterized in that, including the cell body (7) of many fan shutter (8) are installed to both sides, compost room entry (2) one side of cell body (7) front end is installed and is admitted air fan (3), and exhaust fan (9) are installed to cell body (7) tail end, and intake air fan (3), exhaust fan (9) are all controlled by electric control cabinet (1) installed at cell body (7) outer wall, and exhaust fan (9) end is installed tail gas treatment exhaust duct (11) that the export is upwards; and a plurality of groups of CO 2 gas sensors (4) and temperature and humidity sensors (5) connected with the electrical control cabinet (1) are arranged on the two inner side walls of the groove body (7).
2. The large-flux fecal sewage static slot composting device according to claim 1, wherein the opening and closing of the shutter (8) is controlled by a shutter control mechanism (6), the shutter control mechanism (6) is arranged on the inner side wall of the slot body (7) and comprises a driving motor A (14), the output end of the driving motor A (14) is provided with a driving wheel, the driving wheel is connected with a driven wheel through a transmission part, the driven wheel is arranged at one end of a transmission shaft (15), the transmission shaft (15) is fixed on the inner side wall of the slot body (7) through a bearing seat, the transmission shaft (15) is connected with the shutter (8) through a plurality of connecting rods thereon, and the driving motor A (14) is connected with an electrical control cabinet (1).
3. The large-flux fecal sewage static slot composting device according to claim 1, wherein the air inlet fan (3) and the air outlet fan (9) have the same structure, the air outlet fan (9) comprises a fan housing (16) fixed on the slot body (7), a supporting plate is fixed in the inner cavity of the fan housing (16), a driving motor B (13) is installed on the supporting plate, the output end of the driving motor B (13) is aligned with the center of the fan housing (16), the output end of the driving motor B (13) is provided with an air outlet fan (12), and the driving motor B (13) is connected with the electrical control cabinet (1).
4. The large-flux fecal sewage static groove type composting device according to claim 1, wherein the same number of CO 2 gas sensors (4) and temperature and humidity sensors (5) on the same side are arranged at intervals in the groove body (7), and the same type of sensors on different sides are symmetrically arranged.
5. The large-flux fecal sewage static groove type composting device according to claim 1, wherein the CO 2 gas sensor (4) and the temperature and humidity sensor (5) are arranged at one end of the L-shaped sensor mounting bracket (17), and the other end of the L-shaped sensor mounting bracket (17) is fixed on the inner side wall of the groove body (7).
CN202322821781.8U 2023-10-20 2023-10-20 Large flux excrement static groove type composting device Active CN221071348U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322821781.8U CN221071348U (en) 2023-10-20 2023-10-20 Large flux excrement static groove type composting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322821781.8U CN221071348U (en) 2023-10-20 2023-10-20 Large flux excrement static groove type composting device

Publications (1)

Publication Number Publication Date
CN221071348U true CN221071348U (en) 2024-06-04

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ID=91249529

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322821781.8U Active CN221071348U (en) 2023-10-20 2023-10-20 Large flux excrement static groove type composting device

Country Status (1)

Country Link
CN (1) CN221071348U (en)

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