CN221026771U - Machine of placing is cut with glued membrane to photovoltaic module processing - Google Patents

Abstract

The utility model discloses a glue film cutting and placing machine for processing a photovoltaic module, which comprises a frame, wherein a working table surface is arranged in the middle of the frame, two mechanical arms are arranged above the working table surface, a first linear module and a second linear module which are driven left and right are arranged on the rear side of the frame, a film feeding mechanism is arranged on the right side frame of the frame, a first film pulling mechanism is connected above the first linear module, a film carrying frame is connected above the second linear module, a second film pulling mechanism is arranged above the second linear module, a second film cutting module is arranged on the right side of the second film pulling mechanism, and a second reel is arranged on the right side of the second film cutting module. The beneficial effects of the utility model are as follows: automatic film drawing, cutting and placing are realized, the amount of manual labor is reduced, the labor cost is saved, and the working efficiency is improved; the occurrence of the situation of less glue or empty glue caused by glue overflow is effectively reduced, the insufficient cohesiveness of the battery piece and the hidden cracking or breakage of the battery piece or the photovoltaic module are prevented, and the yield are improved.

Description

Machine of placing is cut with glued membrane to photovoltaic module processing

Technical Field

The utility model relates to the technical field of photovoltaic module processing, in particular to a glue film cutting and placing machine for photovoltaic module processing.

Background

The solar photovoltaic component consists of a high-efficiency crystalline silicon solar cell, ultra-white textured toughened glass, EVA, a transparent TPT back plate and an aluminum alloy frame. Has the characteristics of long service life, strong mechanical compression resistance and external force and the like. EVA is a material for encapsulating crystalline silicon solar cells, is a copolymer of ethylene and vinyl acetate, is a thermosetting hot melt adhesive, has no viscosity at normal temperature, is convenient to operate, and is subjected to hot pressing under certain conditions to undergo fusion bonding, crosslinking solidification and become completely transparent. The cured EVA can bear atmospheric change and has elasticity, and the crystalline silicon solar cell piece is covered on the upper cover and is underlaid, and the crystalline silicon solar cell piece and the upper protective material glass are bonded into a whole by using a vacuum lamination technology, and the lower protective material TPT is bonded into a whole.

However, when the photovoltaic module glass is vacuum laminated, because the lamination direction is along the length direction of the photovoltaic module glass, EVA melted during lamination can overflow glue to two ends of the length direction of the photovoltaic module glass, so that less glue and empty glue between a battery piece and the photovoltaic module glass are easily caused, and further the hidden cracking and breaking of the battery piece are caused, even the photovoltaic module glass is broken, the defect is caused, and the loss is brought to enterprises. In order to solve the glue overflow problem, the EVA adhesive films are paved on two sides of the photovoltaic module glass in the existing manual mode, but the EVA adhesive films are paved in the manual mode, so that the labor amount is large, the cost is high, the paving accuracy is poor, pollution and damage to the photovoltaic module glass are easy to occur, and the safety coefficient is low.

Disclosure of utility model

The utility model aims to provide a glue film cutting and placing machine for processing a photovoltaic module, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a photovoltaic module processing is with glued membrane cuts placement machine, includes the frame, the centre of frame is equipped with table surface, table surface's top is equipped with two arms, the rear side of frame is equipped with the first straight line module of controlling the transmission, the top of first straight line module is equipped with the second straight line module, the right side frame of frame is equipped with the mechanism of going up the membrane, first straight line module top is connected with first film pulling mechanism, the top of second straight line module is connected with the carrier film frame, the top of second straight line module is equipped with the second film pulling mechanism, the right side of second film pulling mechanism is equipped with the second and cuts the membrane module, the right side of second film cutting module is equipped with the second reel, second film pulling mechanism, second film cutting module and second reel are all fixed in the frame;

the film feeding mechanism comprises a third linear module which is vertically erected, a first mounting plate is connected to the front side of the third linear module, and two film feeding structures which are arranged side by side up and down are arranged on the first mounting plate.

Further preferably, the film feeding structure comprises a fourth linear module, so that the film feeding structure can move left and right, two film feeding structures can be matched with the first film pulling mechanism conveniently, and EVA adhesive film feeding can be realized; the fourth straight line module horizontal installation is in the front side of first mounting panel, the front side of fourth straight line module is connected with the second mounting panel of vertical setting, the front side right-hand member of second mounting panel is equipped with first reel, first reel is connected with gear motor, the left side of second mounting panel is equipped with first cutting membrane module, can drive first reel automatic blowing through gear motor, realizes providing the EVA glued membrane to first cutting membrane module, prevents to pull the overlength because of the EVA glued membrane and lead to warping.

Further preferably, the first film cutting assembly comprises a first vertical cylinder, a first pressing plate and a first horizontal cylinder which are fixed on the second mounting plate, the first pressing plate is positioned below the first vertical cylinder, a film pressing plate is arranged at the piston rod end of the first vertical cylinder, and the piston rod of the first vertical cylinder extends out to drive the film pressing plate to move downwards, so that the EVA film is pressed on the first pressing plate, and the EVA film is prevented from moving when cut off; the utility model discloses a EVA glued membrane cutting machine, including first horizontal cylinder, first vertical cylinder, second vertical cylinder, first horizontal cylinder, first vertical cylinder, first horizontal cylinder is located the top of first vertical cylinder, the left side piston rod end of first horizontal cylinder is connected with the first membrane frame of cutting of vertical setting, the left side of first membrane frame of cutting is equipped with the vertical cylinder of second, the below piston rod end of the vertical cylinder of second is connected with first cutter, the right flank of first cutter is hugged closely first membrane frame, can adjust the position of first cutter through first horizontal cylinder, guarantees that the cutting position of EVA glued membrane is accurate, drives first cutter down through the vertical cylinder of second, and the right flank of first cutter is hugged closely with first membrane, realizes cutting off the EVA glued membrane smoothly, and the incision is smooth.

Further preferably, the first film pulling mechanism comprises a first fixing plate, a second horizontal cylinder is arranged on the front side of the first fixing plate, a first clamping plate is rotationally connected to the right side of the first fixing plate, a connecting block is connected to the left side piston rod end of the second horizontal cylinder, waist-shaped holes are formed in the connecting block in a vertical mode, a second clamping plate is connected to the connecting block through the waist-shaped holes, the second clamping plate is L-shaped, and a bending part of the second clamping plate is rotationally connected with the first clamping plate. The connecting block can be driven to move left and right through the second horizontal cylinder, the second clamping plate is driven to rotate around the first clamping plate, clamping and releasing actions are achieved, clamping of the EVA adhesive film is achieved, the first film pulling mechanism can be driven to move left and right through the first linear module, EVA adhesive film pulling is achieved, and cutting of the set length of the EA adhesive film is achieved; the second splint is L shape, and its tip and connecting block junction swing joint, and be equipped with the waist shape hole that is used for connecting from top to bottom to set up on the connecting block, and the second splint of being convenient for can upwards move when rotating, guarantees that the rotation of second splint is smooth and easy.

Further preferably, the film carrier comprises a second fixing plate, a horizontally arranged carrier plate is fixed above the second fixing plate, the carrier plate is used for carrying small EVA films cut from EVA films on the second reel, and the carrier plate can move to a position convenient for two mechanical arms to absorb through a second linear module, so that the small EVA films can be placed on the photovoltaic module glass conveniently; an avoidance hole is formed in the middle of the carrier plate and used for giving way to a clamping jaw air cylinder of the second film pulling mechanism, so that the clamping jaw air cylinder is convenient for placing the cut small EVA adhesive film on the carrier plate; the avoidance holes divide the carrier plate into a left carrier plate and a right carrier plate, so that two EVA adhesive films can be placed; an avoidance groove penetrating up and down is formed in the middle of the left sides of the two sub-carrier plates and used for avoiding the clamping jaw; two the EVA adhesive films of the small piece placed on the branch carrier plates can be adsorbed by burying a vacuum absorber on the branch carrier plates, so that the EVA adhesive films are prevented from falling.

Further preferably, the second film pulling mechanism comprises a fifth linear module, the fifth linear module is arranged on the frame in a left-right mode, a third vertical cylinder is connected to the front side of the fifth linear module, a clamping jaw cylinder which is horizontally arranged is connected to the lower piston rod end of the third vertical cylinder, and clamping jaws are arranged on the right side of the clamping jaw cylinder. The clamping jaw cylinder can be driven to move left and right through the fifth linear module, so that film drawing and film releasing are realized; the clamping jaw cylinder can drive the clamping jaw to open and close, and the EVA adhesive film is clamped.

Further preferably, the second film cutting assembly comprises a third mounting plate, the third mounting plate is vertically fixed on the frame, a fourth vertical cylinder is arranged at the front side of the third mounting plate, a second pressing plate is arranged below the fourth vertical cylinder, and a glue film pressing plate is arranged at the piston rod end of the fourth vertical cylinder, so that an EVA glue film can be pressed on the second pressing plate, and the EVA glue film can be conveniently cut off subsequently; a third horizontal cylinder is arranged above the fourth vertical cylinder, the left piston rod end of the third horizontal cylinder is connected with a second film cutting frame which is vertically arranged, a fifth vertical cylinder is arranged on the left side of the second film cutting frame, and a second cutter is arranged below the fifth vertical cylinder; the position of the second cutter can be adjusted through the third horizontal cylinder, so that the small piece cutting size of the EVA adhesive film is accurate, the second cutter is driven to move downwards through the fifth vertical cylinder, and the EVA adhesive film is cut; the right side face of the second cutter is clung to the second film cutting frame, so that the EVA adhesive film is cut smoothly, and the cut is smooth.

Further preferably, a first adjusting component is arranged at the left end and the right end of the working table, two second adjusting components are arranged in the middle of the rear side of the working table, and a plurality of vacuum chucks which are arranged along the straight line direction are arranged below each mechanical arm. The two first adjusting components and the two second adjusting components realize the position adjustment and the limiting effect of the photovoltaic module glass on the workbench surface, and ensure the position accuracy of the photovoltaic module glass; the EVA adhesive film is sucked through the vacuum sucker, so that the EVA adhesive film is carried and placed.

Further preferably, the first adjusting component comprises a linear guide rail arranged below the workbench surface, the linear guide rail is arranged left and right, a fourth horizontal cylinder is arranged above a sliding block of the linear guide rail, and installation and adjustment of the fourth horizontal cylinder are facilitated through the linear guide rail; the device comprises a first horizontal cylinder, a second horizontal cylinder, a first connecting plate, a second connecting plate, a third connecting plate, a fourth horizontal cylinder, a fourth connecting plate, a third connecting plate, a fourth connecting plate and a fourth connecting plate, wherein the piston rod end of the fourth horizontal cylinder is connected with a first connecting plate which is horizontally arranged, the upper parts of the front end and the rear end of the first connecting plate are respectively connected with a first roller in a rotating mode, the first connecting plate is driven by the fourth horizontal cylinder to move left and right, the first roller is driven to move left and right, and further the left and right positions of photovoltaic module glass on a workbench surface are regulated; the side of the sliding block of the linear guide rail is provided with a locking handle, and the position locking of the sliding block is realized through the locking handle, so that the position locking of the fourth horizontal cylinder is realized.

Further preferably, the second adjusting component comprises a sixth vertical cylinder, a fifth horizontal cylinder is connected to the upper piston rod end of the sixth vertical cylinder, a second connecting plate is connected to the front piston rod end of the fifth horizontal cylinder, a second roller is rotatably connected to the upper parts of the left end and the right end of the second connecting plate, the height of the fifth horizontal cylinder can be adjusted through the sixth vertical cylinder, the height of the second roller is adjusted, the second roller can be driven to move back and forth through the fifth horizontal cylinder, and the front-back position adjustment of the photovoltaic component glass on the workbench surface is achieved.

The beneficial effects are that: according to the adhesive film cutting and placing machine for processing the photovoltaic module, the automatic cutting of the long strip of the EVA adhesive film is realized through the matching of the film feeding mechanism, the first film pulling mechanism and the first linear module; the automatic cutting of the small piece of the EVA adhesive film is realized through the cooperation of the second reel, the second film pulling mechanism and the second film cutting assembly; the two film feeding structures realize automatic switching and continuous feeding of EVA films, and the second linear module is matched with the film carrier to realize placement and movement of cut EVA films; automatic placement of EVA adhesive films at two ends and four corners of the photovoltaic module glass is realized through two mechanical arms; the adhesive film cutting and placing machine realizes automatic film pulling, cutting and placing, and the EVA adhesive film is placed at the left end, the right end and the four corners of the photovoltaic module glass, so that automatic cutting and placing actions are realized, the manual labor amount can be greatly reduced, the labor cost is saved, and the working efficiency is improved; the operation safety can be effectively improved, the safety of the photovoltaic module in the processing process is ensured, the error and the loss rate of manual operation are reduced, and meanwhile, pollution is not caused; through place EVA glued membrane and place the EVA glued membrane of small piece in four corners on photovoltaic module glass's length direction's both ends, can effectively reduce the emergence of glue less or empty gluey situation that leads to because of photovoltaic module glass length direction's both ends overflow gluey when carrying out vacuum lamination, prevent that the cohesiveness of battery piece from being insufficient, battery piece or photovoltaic module appear hidden crack or garrulous, improve the yield and the yields of photovoltaic module processing.

Drawings

Fig. 1 is a schematic diagram of an axial structure of a film cutting and placing machine for processing a photovoltaic module according to an embodiment of the present utility model;

Fig. 2 is a schematic diagram of a front view of a film cutting and placing machine for processing a photovoltaic module according to an embodiment of the present utility model;

FIG. 3 is a schematic structural view of a film feeding mechanism according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a film feeding structure according to an embodiment of the present utility model;

FIG. 5 is a schematic structural diagram of a first film pulling mechanism according to an embodiment of the present utility model;

Fig. 6 is a schematic structural diagram of a film carrier according to an embodiment of the present utility model;

FIG. 7 is a schematic structural diagram of a second film pulling mechanism according to an embodiment of the present utility model;

FIG. 8 is a schematic diagram of a second membrane cutting assembly according to an embodiment of the present utility model;

FIG. 9 is a schematic diagram of a first adjustment assembly according to an embodiment of the present utility model;

fig. 10 is a schematic structural diagram of a second adjusting assembly according to an embodiment of the present utility model.

Reference numerals: 1-a frame, 11-a working table, 2-a mechanical arm, 3-a first linear module, 4-a second linear module, 5-a film feeding mechanism, 51-a third linear module, 52-a first mounting plate, 53-a film feeding structure, 531-a fourth linear module, 532-a second mounting plate, 533-a first reel, 534-a first film cutting assembly, 5341-a first vertical cylinder, 5342-a first pressing plate, 5343-a first horizontal cylinder, 5344-a first film cutting frame, 5345-a second vertical cylinder, 5346-a first cutter, 535-a gear motor, 6-a first film drawing mechanism, 61-a first fixing plate, 62-a second horizontal cylinder, 63-a first clamping plate, 64-a connecting block, 65-a second clamping plate, 7-a film carrying frame, 71-second fixing plate, 72-carrier plate, 721-avoidance hole, 722-sub carrier plate, 723-avoidance groove, 73-vacuum suction head, 8-second film pulling mechanism, 81-fifth linear module, 82-third vertical cylinder, 83-clamping jaw cylinder, 84-clamping jaw, 9-second film cutting component, 91-third mounting plate, 92-fourth vertical cylinder, 93-second pressing plate, 94-third horizontal cylinder, 95-second film cutting frame, 96-fifth vertical cylinder, 97-second cutter, 10-second reel, 20-first adjusting component, 201-linear guide rail, 202-fourth horizontal cylinder, 203-first connecting plate, 204-first roller, 205-locking handle, 30-second adjusting component, 301-sixth vertical cylinder, 302-fifth horizontal cylinder, 303-second connecting plate, 304-second roller.

Detailed Description

The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.

As shown in fig. 1-10, the adhesive film cutting and placing machine for processing the photovoltaic module is used for paving EVA adhesive films at two ends of the glass of the photovoltaic module, so that adhesive overflow can be prevented, the lamination yield of the photovoltaic module is ensured, and the battery piece is prevented from being crushed. This glued membrane cuts and places machine includes frame 1, and frame 1's centre is equipped with table surface 11, and table surface 11's top is equipped with two arms 2, is used for placing photovoltaic module glass through table surface 11, and two arms 2's execution end all is equipped with a plurality of vacuum chuck that set up along the straight line direction for adsorb the EVA glued membrane, prevent the EVA glued membrane at photovoltaic module glass's length direction both ends, the photovoltaic module glass's that table surface 11 top put both ends about promptly. The rear side of the frame 1 is provided with a left-right transmission first linear module 3, a second linear module 4 is arranged above the first linear module 3, the right side frame of the frame 1 is provided with a film feeding mechanism 5, a first film pulling mechanism 6 is connected above the first linear module 3, a film carrying frame 7 is connected above the second linear module 4, a second film pulling mechanism 8 is arranged above the second linear module 4, a second film cutting assembly 9 is arranged on the right side of the second film pulling mechanism 8, a second reel 10 is arranged on the right side of the second film cutting assembly 9, and the second film pulling mechanism 8, the second film cutting assembly 9 and the second reel 10 are all fixed on the frame 1; the first linear module 3 is used for driving the first film pulling mechanism 6 to move left and right, the film feeding mechanism 5 is pulled to move left through the first film pulling mechanism 6, after the EVA adhesive film is lengthened by a set length, the film feeding mechanism 5 cuts the EVA adhesive film into long strips, then the cut EVA adhesive film is placed at the left end and the right end of the photovoltaic module glass through the mechanical arms, and the two mechanical arms 2 act alternately and respectively correspond to the left end and the right end of the photovoltaic module glass; the EVA adhesive film on the second reel 10 can be pulled by the second film pulling mechanism 8, the EVA adhesive film is cut into small pieces through the second film cutting assembly 9, the cut small pieces of EVA adhesive film are placed on the film carrying frame 7, the film carrying frame 7 is driven to move left and right through the second linear module 4, the small pieces of EVA adhesive film on the film carrying frame 7 are conveniently placed on four corners of the photovoltaic module glass respectively by the two mechanical arms 2, and four corners of the photovoltaic module glass can be padded up.

In the application, the film feeding mechanism 5 comprises a third linear module 51 which is vertically erected, the front side of the third linear module 51 is connected with a first mounting plate 52, two film feeding structures 53 which are arranged up and down side by side are arranged on the first mounting plate 52, the two film feeding structures 53 are used for feeding EVA adhesive films, the upper and lower heights of the two film feeding structures 53 are adjusted through the third linear module 51, the feeding of different film feeding structures 53 is realized, and the film feeding and film changing are convenient without stopping. Wherein, the film feeding structure 53 comprises a fourth linear module 531, the fourth linear module 531 is horizontally mounted on the front side of the first mounting plate 52, the front side of the fourth linear module 531 is connected with a second mounting plate 532 which is vertically arranged, the right end of the front side of the second mounting plate 532 is provided with a first reel 533, the first reel 533 is connected with a gear motor 535, and the left side of the second mounting plate 532 is provided with a first film cutting component 534. The second mounting plate 532 can be driven to move left and right through the fourth linear module 531, the first reel 533 and the first film cutting assembly 534 which are mounted on the second mounting plate 532 are driven to move left and right, the first film drawing mechanism 6 is convenient to be matched with the film feeding structure 53, and the feeding and film feeding of EVA adhesive films are realized. The gear motor 535 is used for driving the first reel 533 to rotate, and driving the disk-shaped EVA film fixed on the first reel 533 to rotate, so as to realize automatic discharging of the EVA film.

Wherein, first cutting membrane subassembly 534 contains the first vertical cylinder 5341, first clamp plate 5342 and the first horizontal cylinder 5343 of being fixed in on the second mounting panel 532, and first clamp plate 5342 is located the below of first vertical cylinder 5341, pushes down the EVA glued membrane on the first clamp plate 5342 through first clamp plate 5342, and first film pulling mechanism 6 pulls the tip of EVA glued membrane, is convenient for pull the EVA glued membrane straight, conveniently cuts off the EVA glued membrane. The first horizontal air cylinder 5343 can drive a film cutting frame 5344 connected to the left side of the first horizontal air cylinder 5343 to move left and right, so that the second vertical air cylinder 5345 on the first film cutting frame 5344 and a first cutter 5346 connected with the second vertical air cylinder 5345 are adjusted to move, the cutting position of an EVA adhesive film is ensured to be accurate, and the second vertical air cylinder 5345 drives the first cutter 5346 to move downwards, so that the EVA adhesive film is cut off; the right side surface of the first cutter 5346 is tightly attached to the first film cutting frame 5344, so that the EVA adhesive film is cut smoothly, and the cut is smooth.

In the application, the first film pulling mechanism 6 comprises a first fixing plate 61, and is connected with the first linear module 3 through the first fixing plate 61; install second horizontal cylinder 62, first splint 63 on the first fixed plate 61, the left side piston rod end of second horizontal cylinder 62 is connected with connecting block 64, be equipped with waist shape hole that sets up from top to bottom on the connecting block 64, connecting block 64 is connected with second splint 65 through waist shape hole, second splint 65 is L shape, the department of bending of second splint 65 rotates with first splint 63 to be connected, the one end of second splint 65 and waist shape hole swing joint on the connecting block 65, can drive second splint 65 to rotate round first splint 63 through second horizontal cylinder 62, realize opening and shutting action between second splint 65 and the first splint 63, realize cliing the EVA glued membrane or release. The second clamping plate 65 is L-shaped, so that the second clamping plate 65 and the first clamping plate 63 can be conveniently opened and closed, and the waist-shaped hole on the connecting block 64 is convenient for the upper end part of the second clamping plate 65 to move upwards while rotating, so that smooth rotation of the second clamping plate 63 is ensured.

In the application, a supporting plate is arranged at the front side of the first linear module 3 and below the first clamping plate 63, and the supporting plate is arranged along the left-right direction and is a strip-shaped plate, so that the first film pulling mechanism 6 and the film feeding structure 53 are conveniently placed in cooperation with the cut strip-shaped EVA adhesive film, and the two mechanical arms 2 can conveniently absorb the cut strip-shaped EVA adhesive film.

In the application, the film carrier 7 comprises a second fixed plate 71, a carrier plate 72 horizontally arranged is fixed above the second fixed plate 71, the carrier plate 72 is connected with the second linear module 4 through the second fixed plate 71, and the carrier plate 72 is used for placing small EVA adhesive films and moving through the second linear module 4; the middle of the carrier plate 72 is provided with an avoidance hole 721, the avoidance hole 721 divides the carrier plate 72 into a left sub-carrier plate 722 and a right sub-carrier plate 722, the middle of the left side of the two sub-carrier plates 722 is provided with an avoidance groove 723 which penetrates up and down, and the two sub-carrier plates 722 are buried with a vacuum suction head 73. The avoiding hole 721 is configured to give way to the clamping jaw cylinder 83 of the second film pulling mechanism 8, so that the clamping jaw cylinder 83 can sink, the clamping jaw 84 of the clamping jaw cylinder 83 can enter the avoiding groove 723, and the small EVA adhesive film cut by the second film cutting assembly 9 is placed on the split carrier plate 722 on the right side of the carrier plate 72; the split carrier plate 722 at the left side of the two carrier plates 72 does not need to use the avoidance holes 721, and the EVA adhesive film of the small piece cut by the second film cutting assembly 9 can be placed on the split carrier plate 722 at the left side of the carrier plate 72 only by moving the clamping jaw air cylinders 83 to the left side of the carrier plate 72, and the clamping jaws 84 enter the avoidance grooves 723 on the split carrier plate 722 at the left side; two small EVA adhesive films can be carried at a time through the two sub-carrier plates 722, so that an EVA adhesive film gasket is added to two corners of one end of the photovoltaic module glass.

In the application, the second film pulling mechanism 8 comprises a fifth linear module 81, a third vertical cylinder 82, a clamping jaw cylinder 83 and clamping jaws 84, and the third vertical cylinder 82 can be driven to move left and right through the fifth linear module 81 to realize pulling of the EVA film on the second film cutting assembly 9, control of the length of the cut EVA film and conveying of the cut EVA film to two sub-carrier plates 722 of the carrier plate 72; the third vertical air cylinder 82 can drive the clamping jaw air cylinder 83 to move up and down, so that the EVA adhesive film can be clamped and put down conveniently. The second film pulling mechanism 8 is used for matching with the action of the second film cutting assembly 9 to cut the EVA film of the small piece, so as to cut the films at the four corners of the photovoltaic module glass.

In the application, the second film cutting assembly 9 comprises a third mounting plate 91, and the third mounting plate 91 is vertically fixed on the frame 1 to realize the mounting of the second film cutting assembly 9; the front side of the third mounting plate 91 is provided with a fourth vertical cylinder 92 and a second pressing plate 93, and the EVA adhesive film pulled on the second reel 10 can be pressed down through the fourth vertical cylinder 92 and is pressed on the second pressing plate 93, so that the EVA adhesive film can be conveniently cut off. A third horizontal cylinder 94 is arranged above the fourth vertical cylinder 92, a second film cutting frame 95 which is vertically arranged is connected with the left piston rod end of the third horizontal cylinder 94, a fifth vertical cylinder 96 is arranged on the left side of the second film cutting frame 95, a second cutter 97 is arranged below the fifth vertical cylinder 96, and the right side surface of the second cutter 97 is tightly attached to the second film cutting frame 95. The third horizontal cylinder 94 can drive the second film cutting frame 95 to move left and right, and the fifth vertical cylinder 96 on the second film cutting frame 95 is driven to move left and right, so that the second cutter 97 is driven to move left and right, and the cutting position of the EVA adhesive film is ensured to be accurate; the second cutter 97 is driven to move downwards by the fifth vertical cylinder 96, so that the EVA adhesive film is cut off; the right side surface of the second cutter 97 is tightly attached to the second film cutting frame 95, so that the EVA adhesive film is cut smoothly, and the cut is smooth.

According to the application, the left end and the right end of the working table 11 are respectively provided with the first adjusting component 20, the middle of the rear side of the working table 11 is provided with the two second adjusting components 30, the adjustment of the placing position of the photovoltaic component glass placed on the working table 11 is realized through the first adjusting components 20 and the second adjusting components 30, the placing position of the photovoltaic component glass is ensured to be accurate, and meanwhile, the placing of the photovoltaic component glass forms a limit, so that the photovoltaic component glass is prevented from being displaced in the working process of the adhesive film cutting and placing machine, and the photovoltaic component glass is further possibly broken. The first adjusting component 20 comprises a left and right linear guide rail 201 arranged below the workbench 11, a left and right fourth horizontal cylinder 202 is arranged above a sliding block of the linear guide rail 201, a piston rod end of the fourth horizontal cylinder 202 is connected with a first connecting plate 203 which is horizontally arranged, a first roller 204 is rotatably connected above the front end and the rear end of the first connecting plate 203, the installation position of the fourth horizontal cylinder 202 can be adjusted through the linear guide rail 201, and the position of the fourth horizontal cylinder 202 is locked through a locking handle 205 arranged on the side edge of the sliding block of the linear guide rail 201, so that the position of the fourth horizontal cylinder 202 is fixed; the first connecting plate 203 can be driven to move left and right through the fourth horizontal cylinder 202, and then the first roller 204 is driven to move left and right, so that the position of the photovoltaic module glass placed on the working table 11 is adjusted, the photovoltaic module glass is limited after adjustment, and the photovoltaic module glass is prevented from being displaced. The second adjusting component 30 comprises a sixth vertical cylinder 301, a fifth horizontal cylinder 302, a second connecting plate 303 and a second roller 304, the height position of the fifth horizontal cylinder 302 can be driven by the sixth vertical cylinder 301, the second connecting plate 303 can be pushed to move back and forth by the fifth horizontal cylinder 302, the second roller 304 is driven to move back and forth, the front and back position adjustment of the photovoltaic module glass placed on the working table 11 is achieved, limit can be formed after adjustment, and the photovoltaic module glass is prevented from being displaced backwards. The first roller 204 and the second roller 304 are elastic wheels, which can protect the photovoltaic module glass and prevent the photovoltaic module glass from being damaged by impact.

In the application, the working flow of the adhesive film cutting and placing machine is as follows:

firstly, placing photovoltaic module glass on a workbench surface 11, and performing micro-adjustment on the position of the photovoltaic module glass through a first adjusting component 20 and a second adjusting component 30;

Secondly, the film feeding mechanism 5 acts, the position of one of the two film feeding structures 53 is regulated through the third linear module 51, then the first linear module 3 drives the first film pulling mechanism 6 to move rightwards, the second clamping plate 65 acts through the second horizontal cylinder 62, the end part of the EVA adhesive film on the corresponding film feeding structure 53 is clamped between the first clamping plate 63 and the second clamping plate 65, and then the first linear module 3 drives the first film pulling mechanism 6 to move leftwards for a certain distance; finally, a first film cutting component 534 on the film feeding structure 53 acts, an EVA film is pressed and stuck on a first pressing plate 5342 through the extension of a piston rod of a first vertical air cylinder 5341, a first horizontal air cylinder 5343 acts to adjust the position of a first film cutting frame 5344, the piston rod of a second vertical air cylinder 5345 extends to drive a first cutting blade 5346 to cut off the EVA film, so that the EVA film is cut off, and then the first clamping plate 63 and the second clamping plate 65 pull the EVA film to a certain distance leftwards and then release the EVA film, so that the whole EVA film is horizontally arranged on a supporting plate;

thirdly, the mechanical arm 2 acts, and the cut long EVA adhesive film is sucked and placed at the left end or the right end of the photovoltaic module glass;

Fourth, the second draws membrane mechanism 8 action, the tip of the EVA glued membrane on the second reel 10 is cliied through the clamping jaw 84 of clamping jaw cylinder 83, then the vertical cylinder 82 of fifth sharp module 81 drive third moves left, drive clamping jaw cylinder 83 and move left, draw the EVA glued membrane on the second reel 10 a section distance to the left, then the action of second cut membrane subassembly 9, stretch out through the piston rod of the vertical cylinder 92 of fourth, paste the EVA glued membrane pressure on second clamp plate 93, the action of third horizontal cylinder 94, adjust the position of second cut membrane frame 95, the piston rod of the vertical cylinder 96 of fifth stretches out, drive second cutter 97 down, cut the EVA glued membrane, realize cutting off of the small piece of EVA glued membrane, then the vertical sharp module 81 drives clamping jaw cylinder 83 and moves left, place the EVA glued membrane of the small piece after cutting off on carrier plate 72, and adsorb the EVA glued membrane of small piece through vacuum suction head 73, after all EVA glued membrane on two sub-carrier plates 722 of carrier plate 72, the position is moved to setting up to the position to the left to through the piston rod of the vertical cylinder 96 of piston rod of second, cut membrane frame 7 is cut off the small piece of EVA glued membrane on the corresponding arm 2 and place the glass glued membrane on the side of cut glass membrane on the side of the long glass membrane is placed on the side of the glass membrane.

According to the application, the EVA adhesive film is placed at the left end, the right end and the four corners of the photovoltaic module glass by adopting automatic film pulling, cutting and placing, so that automatic cutting and placing actions are realized, the manual labor amount can be greatly reduced, the labor cost is saved, and the working efficiency is improved; and the operation safety can be effectively improved, the safety of the photovoltaic module in the processing process is ensured, and the error and the loss rate of manual operation are reduced. Meanwhile, by placing EVA adhesive films on two ends (namely two short sides) of the photovoltaic module glass in the length direction and placing small EVA adhesive films on four corners, the situation that adhesive is little or empty due to adhesive overflow when vacuum lamination is carried out on the two ends of the photovoltaic module glass in the length direction can be effectively reduced, and the situation that the bonding degree of a battery piece is insufficient and the battery piece or the photovoltaic module is hidden to crack or broken is prevented; and can realize placing EVA glued membrane in narrow and small space.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the summary of the present utility model within the scope of the present utility model.

Claims (10)

1. The utility model provides a photovoltaic module processing is with glued membrane cuts placement machine, includes frame (1), the centre of frame (1) is equipped with table surface (11), the top of table surface (11) is equipped with two arm (2), the rear side of frame (1) is equipped with controls driven first straight line module (3), the top of first straight line module (3) is equipped with second straight line module (4), its characterized in that: the right side frame of the frame (1) is provided with a film feeding mechanism (5), a first film pulling mechanism (6) is connected above the first linear module (3), a film carrying frame (7) is connected above the second linear module (4), a second film pulling mechanism (8) is arranged above the second linear module (4), a second film cutting component (9) is arranged on the right side of the second film pulling mechanism (8), a second reel (10) is arranged on the right side of the second film cutting component (9), and the second film pulling mechanism (8), the second film cutting component (9) and the second reel (10) are all fixed on the frame (1);

The film feeding mechanism (5) comprises a third linear module (51) which is vertically erected, a first mounting plate (52) is connected to the front side of the third linear module (51), and two film feeding structures (53) which are arranged side by side up and down are arranged on the first mounting plate (52).

2. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the film feeding structure (53) comprises a fourth linear module (531), the fourth linear module (531) is horizontally mounted on the front side of the first mounting plate (52), a second mounting plate (532) which is vertically arranged is connected to the front side of the fourth linear module (531), a first reel (533) is arranged at the right end of the front side of the second mounting plate (532), the first reel (533) is connected with a gear motor (535), and a first film cutting component (534) is arranged on the left side of the second mounting plate (532).

3. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 2, wherein: the first cutting membrane assembly (534) comprises a first vertical air cylinder (5341), a first pressing plate (5342) and a first horizontal air cylinder (5343) which are fixed on a second mounting plate (532), the first pressing plate (5342) is located below the first vertical air cylinder (5341), the first horizontal air cylinder (5343) is located above the first vertical air cylinder (5341), a left piston rod end of the first horizontal air cylinder (5343) is connected with a first cutting membrane frame (5344) which is vertically arranged, a second vertical air cylinder (5345) is arranged on the left side of the first cutting membrane frame (5344), a first cutter (5346) is connected to the lower piston rod end of the second vertical air cylinder (5345), and the right side surface of the first cutter (5346) is tightly attached to the first cutting membrane frame (5344).

4. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the first film pulling mechanism (6) comprises a first fixing plate (61), a second horizontal cylinder (62) is arranged on the front side of the first fixing plate (61), a first clamping plate (63) is connected to the right side of the first fixing plate (61) in a rotating mode, a connecting block (64) is connected to the left side piston rod end of the second horizontal cylinder (62), kidney-shaped holes are formed in the connecting block (64) in an up-down mode, a second clamping plate (65) is connected to the connecting block (64) through the kidney-shaped holes, the second clamping plate (65) is L-shaped, and a bending portion of the second clamping plate (65) is connected with the first clamping plate (63) in a rotating mode.

5. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the membrane carrier (7) comprises a second fixing plate (71), a carrier plate (72) horizontally arranged is fixed above the second fixing plate (71), an avoidance hole (721) is formed in the middle of the carrier plate (72), the carrier plate (72) is divided into a left carrier plate (722) and a right carrier plate (722) by the avoidance hole (721), an avoidance groove (723) vertically penetrating through the middle of the left side of the carrier plates (722) is formed in the middle of the two left sides of the carrier plates (722), and a vacuum suction head (73) is buried on each carrier plate (722).

6. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the second film pulling mechanism (8) comprises a fifth linear module (81), the fifth linear module (81) is arranged on the frame (1) in a left-right mode, a third vertical cylinder (82) is connected to the front side of the fifth linear module (81), a clamping jaw cylinder (83) horizontally arranged is connected to the lower piston rod end of the third vertical cylinder (82), and clamping jaws (84) are arranged on the right side of the clamping jaw cylinder (83).

7. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the second film cutting assembly (9) comprises a third mounting plate (91), the third mounting plate (91) is vertically fixed on the frame (1), a fourth vertical cylinder (92) is arranged on the front side of the third mounting plate (91), a second pressing plate (93) is arranged below the fourth vertical cylinder (92), a third horizontal cylinder (94) is arranged above the fourth vertical cylinder (92), a second film cutting frame (95) which is vertically arranged is connected to the left piston rod end of the third horizontal cylinder (94), a fifth vertical cylinder (96) is arranged on the left side of the second film cutting frame (95), a second cutter (97) is arranged below the fifth vertical cylinder (96), and the right side surface of the second cutter (97) is tightly attached to the second film cutting frame (95).

8. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 1, wherein: the two ends all are equipped with a first adjusting part (20) about table surface (11), be equipped with two second adjusting part (30) in the middle of the rear side of table surface (11), every the end of arm (2) all is equipped with a plurality of vacuum chuck that set up along the straight line direction.

9. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 8, wherein: the first adjusting component (20) comprises a linear guide rail (201) arranged below the workbench surface (11), the linear guide rail (201) is arranged left and right, a fourth horizontal cylinder (202) is arranged above a sliding block of the linear guide rail (201), the fourth horizontal cylinder (202) is arranged left and right, a first connecting plate (203) horizontally arranged is connected with a piston rod end of the fourth horizontal cylinder (202), a first roller (204) is rotationally connected above the front end and the rear end of the first connecting plate (203), and a locking handle (205) is arranged on the side edge of the sliding block of the linear guide rail (201).

10. The adhesive film cutting and placing machine for processing a photovoltaic module according to claim 8, wherein: the second adjusting assembly (30) comprises a sixth vertical cylinder (301), a fifth horizontal cylinder (302) is connected to the upper piston rod end of the sixth vertical cylinder (301), a second connecting plate (303) is connected to the front piston rod end of the fifth horizontal cylinder (302), and a second roller (304) is rotatably connected to the upper parts of the left end and the right end of the second connecting plate (303).