CN109326668B - Automatic edge bonding machine for photovoltaic module - Google Patents
Automatic edge bonding machine for photovoltaic module Download PDFInfo
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- CN109326668B CN109326668B CN201811376357.4A CN201811376357A CN109326668B CN 109326668 B CN109326668 B CN 109326668B CN 201811376357 A CN201811376357 A CN 201811376357A CN 109326668 B CN109326668 B CN 109326668B
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- 239000002390 adhesive tape Substances 0.000 claims abstract description 76
- 238000007789 sealing Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 239000011521 glass Substances 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims description 90
- 238000005520 cutting process Methods 0.000 claims description 30
- 230000000712 assembly Effects 0.000 claims description 19
- 238000000429 assembly Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008844 regulatory mechanism Effects 0.000 description 2
- 230000009071 up-regulation mechanism Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000005394 sealing glass Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses an automatic edge bonding machine for a photovoltaic module, which comprises a frame, a lifting mechanism, a conveying mechanism, an edge bonding sucker platform, a correcting mechanism and an adhesive tape sealing module, wherein the lifting mechanism is arranged on a workbench in the frame, the conveying mechanism for conveying a double-glass photovoltaic module is arranged on the lifting table of the lifting mechanism, the edge bonding sucker platform for controlling lifting and adsorbing products is also arranged on the workbench in the frame, the correcting mechanism and the adhesive tape sealing module are arranged around the conveying mechanism, and an electric control cabinet is arranged in the frame. Through the mode, the double-glass photovoltaic module edge sealing device is compact in structure, stable in operation and high in automation degree, edge sealing treatment can be automatically carried out on the double-glass photovoltaic module, the adhesive tape is smoothly and firmly adhered to a product, and applicability is high.
Description
Technical Field
The invention relates to the technical field of production of photovoltaic modules, in particular to an automatic edge bonding machine for a photovoltaic module.
Background
With the rapid development of photovoltaic power generation, a double-glass photovoltaic module gradually becomes a main stream of domestic photovoltaic power generation construction, the basic structure of the double-glass photovoltaic module is a double-glass laminated piece, namely, an upper glass layer, a lower glass layer, a packaging adhesive film and a photovoltaic cell piece which are arranged between the upper glass layer and the lower glass layer are laminated into a whole, edges of the double-glass photovoltaic module are inevitably knocked in transportation and daily use, burrs are easily generated by the knocked edges of the double-glass photovoltaic module, and even the breakage of the module is caused, so that edge sealing treatment is carried out on the edges of the double-glass photovoltaic module, the edge protection of the double-glass photovoltaic module in the industry at present usually adopts an edge sealing technology, for example, edge adhesive tapes are adhered to the edges of the double-glass photovoltaic module, but the problem caused by the follow-up process is that the existing adhering technology mostly adopts manual adhesion, the difference of edge sealing is relatively complex and quite easy to cause, the appearance and the performance of the module are influenced, and the existing technology is necessary to be improved based on the defects and shortcomings.
Disclosure of Invention
The automatic edge banding machine for the photovoltaic module has the advantages of compact structure, stable operation and high automation degree, can automatically carry out edge banding treatment on the double-glass photovoltaic module, enables the adhesive tape to be smoothly and firmly adhered to a product, and has strong applicability.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an automatic bag sealer of photovoltaic module, this automatic bag sealer of photovoltaic module includes frame, elevating system, conveying mechanism, banding sucking disc platform, regulation mechanism and seals the sticky tape module, installs elevating system on the workstation in the frame, installs the conveying mechanism who is used for carrying two glass photovoltaic module on elevating system's the elevating platform, still is provided with the banding sucking disc platform that is used for controlling lift and absorption product on the workstation in the frame, and conveying mechanism all sets up regulation mechanism and seals the sticky tape module all around, and the frame is built-in to have automatically controlled cabinet.
Preferably, the lifting mechanism consists of a fixed plate, an air cylinder, a lifting table and guide shafts, wherein the air cylinder is arranged on the fixed plate, the lifting table is arranged on a piston rod of the air cylinder, four guide shafts are arranged at the lower part of the lifting table, and the guide shafts penetrate through the fixed plate and then are fixed on the connecting plate.
Preferably, the conveying mechanism consists of a conveyor, a transmission shaft and a motor, wherein the three groups of conveyors are connected through the transmission shaft, and the motor drives the transmission shaft to rotate.
Preferably, the edge sealing sucker platform comprises a rotating shaft, a base, a first rotating rod, a connecting rod, a servo driving assembly, a second transmission rod, double-lug seats, lifting frames, sucker assemblies and a follow-up rod, wherein two mutually parallel rotating shafts are arranged on the base through bearing seats, the rotating rods are arranged on the two rotating shafts, the two rotating rods are movably connected through the connecting rod, the servo driving assembly is arranged on the workbench, an output rod of the servo driving assembly is movably connected with one rotating rod, two second transmission rods are arranged on the rotating shafts, the extending ends of the second transmission rods are movably hinged with double-lug seats, the lifting frames are fixed on the four double-lug seats, six groups of sucker assemblies are arranged on the lifting frames, the bottoms of the sucker assemblies on two sides are connected with the lifting frames through linear sliding rails, and the side ends of the sucker assemblies on two sides are movably connected with the side walls of the machine frame through the follow-up rod; the servo driving assembly comprises a screw rod, a servo motor, a screw rod nut, a proximity switch, a linear guide rail, a connecting block and an output rod, wherein the bottom plate is fixed on the workbench, the servo motor is installed on the bottom plate, two ends of the screw rod are fixed on the bottom plate through a support, a motor shaft of the servo motor is connected with the screw rod through a coupler, the screw rod is sleeved with the screw rod nut, the bottom plate at the right end of the screw rod is provided with the proximity switch, the bottom plate is also provided with the linear guide rail, a slide block of the linear guide rail is provided with the connecting block, and the connecting block is movably connected with one end of the output rod; the sucker assembly comprises a fixed support, an air rod support, a sucker cylinder and a sucker, wherein the fixed support is arranged on the lifting frame, at least two groups of air rod supports are arranged on the lower plane of the upper flat plate of the fixed support, the sucker cylinder is arranged on the bottom plate of the air rod support, the sucker is arranged on the piston rod of the sucker cylinder, and the sucker penetrates through the upper flat plate of the fixed support.
Preferably, the correcting mechanism comprises a correcting cylinder, a Y-direction linear sliding rail, a pushing block, a pushing plate, a Z-direction linear sliding rail, a lifting plate, a jacking cylinder and a correcting roller, wherein the correcting cylinder and the Y-direction linear sliding rail are fixed on the lifting table, the pushing block is arranged on a sliding block of the Y-direction linear sliding rail, a vertical pushing plate is arranged at the side end of the pushing block, a piston rod of the correcting cylinder is fixed with the pushing plate, the Z-direction linear sliding rail is arranged on the pushing plate, the lifting plate is arranged on the sliding block of the Z-direction linear sliding rail, the jacking cylinder is further arranged on the pushing plate, the piston rod of the jacking cylinder is fixed with the lifting plate, and the correcting roller is arranged at the horizontal end of the lifting plate.
Preferably, the sealing tape module comprises a single-shaft driver, a push-pull cylinder, a rubberizing guide rail, rubberizing push plates, a tape fixing seat, a sealing edge head lifting device, a sealing edge pressing wheel assembly, a cutting assembly, a tape pressing assembly and a blocking support, wherein the single-shaft driver is fixed on a workbench, the push-pull cylinder and two rubberizing guide rails are arranged at the output end of the single-shaft driver, the rubberizing push plates are fixed on the sliding blocks of the rubberizing guide rails, the piston rods of the push-pull cylinders are fixed with the rubberizing push plates, the rubberizing push plates are provided with a tape fixing seat for placing a tape coil stock, a sealing edge head lifting device, a sealing edge pressing wheel assembly, a cutting assembly and a tape pressing assembly, the blocking support is arranged between the sealing edge head lifting device and the sealing edge pressing wheel assembly, and the tape sequentially passes through the sealing edge head lifting device, the cutting assembly, the sealing edge pressing wheel assembly and the tape pressing assembly; the adhesive tape fixing seat comprises a shaft base, a shaft, an adhesive tape fixing disc, a spring seat, a spring pressing head and a spring, wherein the shaft base is fixed on an adhesive tape sticking push plate, the shaft is installed on the shaft base, a bearing is installed on the upper portion of the shaft, the adhesive tape fixing disc is sleeved on the bearing, the lower end of the adhesive tape fixing disc horizontally extends outwards to be provided with a fixing part, the fixing part is used for supporting adhesive tape coiled materials, the adhesive tape fixing disc is provided with three grooves in an array, the spring seat is fixed at the groove through screw connection, a stepped hole is formed in the spring seat, one end with larger aperture is close to the adhesive tape fixing disc, a slidable spring pressing head is installed in the stepped hole, a spring groove is formed in the opposite surface of the spring pressing head and the groove, the spring is installed in the spring groove, a guide inclined surface is arranged on the upper portion and the lower portion of the extending end of the spring pressing head, and the guide inclined surface is convenient for placing the adhesive tape coiled materials.
Preferably, the edge sealing starting device comprises a bearing fixing seat, a pen-shaped air cylinder, an edge sealing bottom plate, a tensioning assembly, a follow-up shaft, a guide roller, a guide plate, a rotary fixing seat, a roller mounting plate, a guide wheel and a pressing wheel, wherein the two bearing fixing seats are fixed on an adhesive bonding push plate, the pen-shaped air cylinder and the edge sealing bottom plate are respectively mounted on the two bearing fixing seats, a piston rod of the pen-shaped air cylinder is hinged with one end of the edge sealing bottom plate, the piston rod of the pen-shaped air cylinder stretches to drive the edge sealing bottom plate to rotate, the tensioning assembly is mounted on the edge sealing bottom plate, the follow-up shaft, the guide roller and the guide plate are arranged on the edge sealing bottom plate at the front side of the tensioning assembly, the adhesive tape on the adhesive tape roll passes through the follow-up shaft, the guide roller and the guide plate sequentially, the rotary fixing seat is mounted on the edge sealing bottom plate at the rear side of the guide plate, two roller mounting plates are mounted on the movable plate of the rotary fixing seat, the guide wheel and the pressing wheel are inserted on the two roller mounting plates, and the guide wheel and the pressing wheel are tightly adhered to the adhesive tape; the tensioning assembly comprises a tensioning cylinder, a roller support frame, a tensioning roller, a belt limiting shaft, a photoelectric fixing plate, a belt guide groove and a belt detection switch, wherein the tensioning cylinder is fixed on a sealing edge bottom plate, the roller support frame is installed on a sliding table of the tensioning cylinder, the tensioning roller and the belt limiting shaft are inserted on the roller support frame, the photoelectric fixing plate is also installed on the sliding table of the tensioning cylinder, the belt guide groove and the belt detection switch are installed at the lower end of the photoelectric fixing plate, a guide notch and a detection notch which are arranged in a cross shape are formed in the belt guide groove, and the belt passes through the tensioning roller after passing through the guide notch; the extending end of the guide plate is an open slot; the pinch roller is provided with an annular groove, and the width of the annular groove is consistent with the height of the open slot.
Preferably, the edge sealing pinch roller assembly comprises a first pinch roller cylinder, a side pinch roller, a second pinch roller cylinder, a compression fixing seat, a press surface assembly, a limit bolt and a support shaft, wherein the first pinch roller cylinder and the second pinch roller cylinder are fixed on a rubberizing push plate, a connecting plate is installed at the front end of a sliding block of the first pinch roller cylinder, the side pinch roller is inserted on the connecting plate, an annular groove with the thickness consistent with that of the double-glass photovoltaic assembly is formed in the side pinch roller, the compression fixing seat is installed at the front end of a sliding table of the second pinch roller cylinder, lifting blocks of the press surface assembly are inserted at openings of the upper part and the lower part of the compression fixing seat, the limit bolt is transversely installed on the lifting blocks, and guide holes matched with the limit bolt are formed in the compression fixing seat; the pressing surface assembly comprises a lifting block, pressing surface screws, a pressing wheel fixing plate, buffer springs and pressing wheels, wherein two buffer holes are formed in the upper end of the lifting block, the two pressing surface screws penetrate through the buffer holes and then are fixed on the pressing wheel fixing plate, the buffer springs are sleeved on the pressing surface screws located the buffer holes, the pressing wheels are installed at the lower end of the pressing wheel fixing plate, the pressing wheels are in a ladder shape, and the two pressing surface assemblies are oppositely arranged and connected through a supporting shaft.
Preferably, the cutting assembly comprises a cutting cylinder and a cutting knife, the cutting cylinder is fixed on the first pinch roller cylinder, the cutting knife is arranged on a sliding table of the cutting cylinder, and the cutting knife is vertically arranged and obliquely points to the adhesive tape.
Preferably, the adhesive tape compressing assembly comprises a compressing fixing plate, a fixing seat, compressing screws, a pressing wheel support and compressing wheels, wherein the compressing fixing plate is fixed on the rubberizing push plate, the fixing seat is installed at two ends of the compressing fixing plate, two compressing screws are inserted into the fixing seat, the extending ends of the compressing screws are fixed on the pressing wheel support, the two pressing wheel supports are opposite, two horizontal compressing wheels are inserted into the pressing wheel support, and springs are sleeved on the compressing screws between the pressing wheel support and the fixing seat.
Compared with the prior art, the invention has the beneficial effects that: the structure is compact, the operation is stable, the lifting height of the lifting frame is controlled by the edge sealing sucker platform through the servo screw rod, the sucker firmly sucks the double-glass photovoltaic module, and the flatness of edge sealing glass is ensured;
the spring pressure head and the spring of the adhesive tape fixing seat are designed, so that the material roll is conveniently fixed to the material change, the shaft is connected with the adhesive tape fixing disc through a bearing, and the adhesive tape is well separated due to rotation of the material roll;
the tensioning assembly enables the reserved part of the adhesive tape coil stock to separate the adhesive tape, so that inaccurate position of the adhesive tape starting point caused by overlarge pulling force of the adhesive tape peeling coil stock at the edge sealing starting point is avoided, and the adhesive tape and the side edge of the product are bonded together;
the edge sealing pinch roller component and the adhesive tape pressing component are matched for use, so that the adhesive tape is smoothly and firmly adhered with the side edge and the upper surface and the lower surface of the product.
Drawings
Fig. 1 is a schematic structural view of an automatic edge bonding machine for photovoltaic modules.
Fig. 2 is a top view of an automatic edge sealer for photovoltaic modules.
Fig. 3 is a schematic structural view of a lifting mechanism of the automatic edge bonding machine for photovoltaic modules.
Fig. 4 is a schematic structural diagram of a conveying mechanism of the automatic edge bonding machine for the photovoltaic module.
Fig. 5 is a schematic diagram of an edge sealing sucker platform of an automatic edge sealing machine for photovoltaic modules.
Fig. 6 is a side view of an edge banding suction cup platform of the photovoltaic module automatic edge banding machine.
Fig. 7 is a schematic structural diagram of a servo driving assembly of the automatic edge bonding machine for photovoltaic modules.
Fig. 8 is a schematic structural diagram of a normalization mechanism of an automatic edge banding machine for photovoltaic modules.
Fig. 9 is a schematic structural diagram of an adhesive tape module of an automatic edge bonding machine for photovoltaic modules.
Fig. 10 is a side view of a portion of an adhesive tape module of an automatic edge sealer for a photovoltaic module.
Fig. 11 is a schematic structural view of an adhesive tape fixing seat of an automatic edge bonding machine for photovoltaic modules.
Fig. 12 is a cross-sectional view of a tape holder of an automatic edge sealer for photovoltaic modules.
Fig. 13 is a first structural schematic diagram of an edge banding head set of the automatic edge banding machine for photovoltaic modules.
Fig. 14 is a second structural schematic diagram of an edge banding head set of the automatic edge banding machine for photovoltaic modules.
Fig. 15 is a schematic view of a part of a sealing tape module of an automatic edge bonding machine for photovoltaic modules.
FIG. 16 is a cross-sectional view of an edge banding press wheel assembly of the photovoltaic module automatic edge banding machine.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1 to 16, an embodiment of the present invention includes:
the utility model provides an automatic bag sealer of photovoltaic module, this automatic bag sealer of photovoltaic module includes frame 1, elevating system 2, conveying mechanism 3, banding sucking disc platform 4, regulation mechanism 5 and sealing tape module 6, install elevating system 2 on the workstation in frame 1, install the conveying mechanism 3 that is used for carrying dual glass photovoltaic module on elevating system 2's the elevating platform, still be provided with on the workstation in frame 1 and be used for controlling the banding sucking disc platform 4 of going up and down and adsorbing the product, conveying mechanism 2 all sets up regulation mechanism 5 and sealing tape module 6 all around, frame 1 embeds the automatically controlled cabinet.
The lifting mechanism 2 consists of a fixed plate 21, an air cylinder 22, a lifting table 23 and guide shafts 24, wherein the air cylinder 22 is arranged on the fixed plate 21, the lifting table 23 is arranged on a piston rod of the air cylinder 22, four guide shafts 24 are arranged at the lower part of the lifting table 23, and the guide shafts 24 penetrate through the fixed plate 21 and are fixed on a connecting plate.
The conveying mechanism 3 consists of a conveyor 31, a transmission shaft 32 and a motor 33, wherein the three groups of conveyors 31 are connected through the transmission shaft 32, and the motor 33 drives the transmission shaft 32 to rotate.
The edge sealing sucker platform 4 comprises a rotating shaft 41, a base 42, a first rotating rod 43, a connecting rod 44, a servo driving assembly 45, a second transmission rod 46, a double-lug seat 47, a lifting frame 48, sucker assemblies 49 and a follow-up rod 410, wherein two mutually parallel rotating shafts 41 are arranged on the base 42 through bearing seats, the rotating rods 43 are arranged on the two rotating shafts 41, the two rotating rods 43 are movably connected through the connecting rod 44, the servo driving assembly 45 is arranged on a workbench, an output rod 457 of the servo driving assembly 45 is movably connected with one rotating rod 43, the servo driving assembly 45 drives the rotating shafts 41 to rotate, two second transmission rods 46 are arranged on the rotating shafts 41, the extending ends of the second transmission rods 46 are movably hinged with the double-lug seat 47, the lifting frames 48 are fixed on the four double-lug seat 47, six groups of sucker assemblies 49 are arranged on the lifting frames 48, the bottoms of the sucker assemblies 49 on two sides are connected with the lifting frames 48 through linear sliding rails, and the side ends of the sucker assemblies 49 on two sides are movably connected with the side walls of the machine frame 1 through the follow-up rod 410; the servo driving assembly 45 comprises a screw rod 451, a servo motor 452, a screw rod nut 453, a proximity switch 454, a linear guide rail 455, a connecting block 456 and an output rod 457, wherein the bottom plate is fixed on the workbench, the servo motor 452 is installed on the bottom plate, two ends of the screw rod 451 are fixed on the bottom plate through supports, a motor shaft of the servo motor 452 is connected with the screw rod 451 through a coupler, the screw rod 451 is sleeved with the screw rod nut 453, the proximity switch 454 is installed on the bottom plate at the right end of the screw rod 451, the proximity switch 454 is used for detecting the screw rod nut 453, the linear guide rail 455 is also installed on the bottom plate, a connecting block 456 is installed on a sliding block of the linear guide rail 455, and the connecting block 456 is movably connected with one end of the output rod 457; the suction cup assembly 49 comprises a fixed bracket 491, an air rod bracket 492, a suction cup cylinder 493 and a suction cup 494, wherein the fixed bracket 491 is arranged on the lifting frame 48, at least two groups of air rod brackets 492 are arranged on the lower plane of an upper flat plate of the fixed bracket 491, the suction cup cylinder 493 is arranged on a bottom plate of the air rod bracket 492, the suction cup 494 is arranged on a piston rod of the suction cup cylinder 493, and the suction cup 494 penetrates through the upper flat plate of the fixed bracket 491.
The correcting mechanism 5 comprises a correcting cylinder 51, a Y-direction linear slide rail 52, a push block 53, a push plate 54, a Z-direction linear slide rail 55, a lifting plate 56, a jacking cylinder 57 and a correcting roller 58, wherein the correcting cylinder 51 and the Y-direction linear slide rail 52 are fixed on the lifting table 23, the push block 53 is installed on a sliding block of the Y-direction linear slide rail 52, the vertical push plate 54 is installed at the side end of the push block 53, a piston rod of the correcting cylinder 51 is fixed with the push plate 54, the Z-direction linear slide rail 55 is installed on the push plate 54, the lifting plate 56 is installed on a sliding block of the Z-direction linear slide rail 55, the jacking cylinder 57 is also installed on the push plate 54, the piston rod of the jacking cylinder 57 is fixed with the lifting plate 56, and the correcting roller 58 is installed at the horizontal end of the lifting plate 56.
The sealing tape module 6 comprises a single-shaft driver 61, a push-pull air cylinder 62, a rubberizing guide rail 63, rubberizing push plates 64, a tape fixing seat 65, a sealing head lifting device 66, a sealing pressure wheel assembly 67, a cutting assembly 68, a tape pressing assembly 69 and a blocking support 610, wherein the single-shaft driver 61 is fixed on a workbench, the push-pull air cylinder 62 and the two rubberizing guide rails 63 are arranged at the output end of the single-shaft driver 61, the rubberizing push plates 64 are fixed on the sliding blocks of the rubberizing guide rails 63, the piston rods of the push-pull air cylinders 62 are fixed with the rubberizing push plates 64, the rubberizing push plates 64 are provided with a tape fixing seat 65 for placing a tape coil stock, a sealing head lifting device 66, a sealing pressure wheel assembly 67, a cutting assembly 68 and a tape pressing assembly 69, a blocking support 610 is arranged between the sealing head lifting device 66 and the sealing pressure wheel assembly 67, and the adhesive tape sequentially passes through the sealing head lifting device 66, the cutting assembly 68, the sealing pressure wheel assembly 67 and the tape pressing assembly 69; the adhesive tape fixing seat 65 comprises a shaft base 651, a shaft 652, an adhesive tape fixing disc 653, a spring seat 654, a spring pressing head 655 and a spring 656, wherein the shaft base 651 is fixed on the adhesive tape attaching push plate 64, the shaft 652 is installed on the shaft base 651, a bearing is installed on the upper portion of the shaft 652, the adhesive tape fixing disc 653 is sleeved on the bearing, the lower end of the adhesive tape fixing disc 653 horizontally and outwards extends to be provided with a fixing portion 6530, the fixing portion 6530 is used for supporting adhesive tape coiled materials, the adhesive tape fixing disc 653 is provided with three grooves in an array, the spring seat 654 is fixed at the groove through screw connection, a stepped hole is formed in the spring seat 654, one end with larger aperture is close to the adhesive tape fixing disc 653, a slidable spring pressing head 655 is installed in the stepped hole, a spring groove is formed in the opposite face of the spring pressing head 655 and the groove, a spring 656 is installed in the spring groove, and a guide inclined surface is arranged on the upper portion and the lower portion of the extending end of the spring pressing head 655, and the guide inclined surface is convenient for placing the adhesive tape coiled materials.
The edge sealing and starting device 66 comprises a bearing fixing seat 661, a pen-shaped air cylinder 662, an edge sealing bottom plate 663, a tensioning component 664, a follow-up shaft 665, guide rollers 666, a guide plate 667, a rotary fixing seat 668, roller mounting plates 669, guide wheels 6610 and a pressing wheel 6611, wherein the two bearing fixing seats 661 are fixed on an adhesive tape sticking push plate 64, the pen-shaped air cylinder 662 and the edge sealing bottom plate 663 are respectively arranged on the two bearing fixing seats 661, a piston rod of the pen-shaped air cylinder 662 is hinged with one end of the edge sealing bottom plate 663, the piston rod of the pen-shaped air cylinder 662 stretches to drive the edge sealing bottom plate 663 to rotate, the tensioning component 664 is arranged on the edge sealing bottom plate 663, the follow-up shaft 665, the guide rollers 666 and the guide plate 667 are arranged on the edge sealing bottom plate 663 at the front side of the tensioning component 664, adhesive tapes on the adhesive tapes roll pass through the follow-up shaft 665, the guide rollers 666 and the guide plate 667 in sequence, the rotary fixing seat 668 is arranged on the edge sealing bottom plate 663 at the rear side of the guide plate 667, the two roller mounting plates 669 are arranged on the movable plate of the rotary fixing seat, the guide wheels 6610 and the guide wheels 6611 are inserted on the two roller mounting plates 669, and the guide wheels 6610 and the guide wheels 6611 are tightly attached to the adhesive tape; the tensioning assembly 664 comprises a tensioning cylinder 6641, a roller support bracket 6642, a tensioning roller 6643, a tape limiting shaft 6644, a photoelectric fixing plate 6645, a tape guide groove 6646 and a tape detection switch 6647, wherein the tensioning cylinder 6641 is fixed on a sealing edge base plate 663, the roller support bracket 6642 is installed on a sliding table of the tensioning cylinder 6641, the tensioning roller 6643 and the tape limiting shaft 6644 are inserted into the roller support bracket 6642, the photoelectric fixing plate 6645 is also installed on the sliding table of the tensioning cylinder 6641, the tape guide groove 6646 and the tape detection switch 6647 are installed at the lower end of the photoelectric fixing plate 6645, a guide notch 66461 and a detection notch 66462 which are arranged in a cross shape are formed in the tape guide groove 6646, and the tape passes through the tensioning roller 6643 after passing through the guide notch 66461; the extending end of the guide plate 667 is an open slot; the pinch roller 6611 is provided with an annular groove, and the width of the annular groove is consistent with the height of the open groove.
The edge sealing pinch roller assembly 67 comprises a first pinch roller cylinder 671, a side pinch roller 672, a second pinch roller cylinder 673, a compression fixing seat 674, a face pressing assembly 675, a limit bolt 676 and a support shaft 677, wherein the first pinch roller cylinder 671 and the second pinch roller cylinder 673 are fixed on a rubberizing push plate 64, a connecting plate is arranged at the front end of a sliding block of the first pinch roller cylinder 671, the side pinch roller 672 is inserted on the connecting plate, an annular groove consistent with the thickness of the double-glass photovoltaic assembly is arranged on the side pinch roller 672, the compression fixing seat 674 is arranged at the front end of a sliding table of the second pinch roller cylinder 673, lifting blocks 675 of the face pressing assembly 675 are inserted at the openings of the upper part and the lower part of the compression fixing seat 674, limit bolts 676 are transversely arranged on the lifting blocks 671, and guide holes 6740 matched with the limit bolts 676 are arranged on the compression fixing seat 674; the pressing surface assembly 675 comprises a lifting block 6751, pressing surface screws 6752, a pressing wheel fixing plate 6753, buffer springs 6754 and pressing wheels 6755, wherein two buffer holes are formed in the upper end of the lifting block 6751, the two pressing surface screws 6752 penetrate through the buffer holes and then are fixed on the pressing wheel fixing plate 6753, the pressing surface screws 6752 at the buffer holes are sleeved with the buffer springs 6754, the pressing wheels 6755 are installed at the lower end of the pressing wheel fixing plate 6753, the pressing wheels 6755 are in a step shape, and the two pressing surface assemblies 675 are oppositely arranged and are connected through a supporting shaft 6757.
The cutting assembly 68 comprises a cutting cylinder 681 and a cutting knife 682, the cutting cylinder 681 is fixed on the first pinch roller cylinder 671, the cutting knife 682 is installed on the sliding table of the cutting cylinder 681, and the cutting knife 682 is vertically arranged and obliquely points to the adhesive tape.
The adhesive tape compressing assembly 69 comprises a compressing fixing plate 691, a fixing base 692, compressing screws 693, a pressing wheel support 694 and a compressing wheel 695, wherein the compressing fixing plate 691 is fixed on the rubberizing push plate 64, the fixing base 692 is installed at two ends of the compressing fixing plate 691, two compressing screws 693 are inserted on the fixing base 692, the extending ends of the compressing screws 693 are fixed on the pressing wheel support 694, the two pressing wheel supports 694 are opposite, two horizontal compressing wheels 695 are inserted on the pressing wheel support 694, and springs are sleeved on the compressing screws 693 between the pressing wheel support 694 and the fixing base 692.
When the automatic edge banding machine for the photovoltaic module works, the lifting mechanism 2 works to lift the conveying mechanism 3, the double-glass photovoltaic module moves to the position of the conveying mechanism 3, the alignment mechanism 5 around the conveying mechanism 2 aligns the double-glass photovoltaic module before edge banding, the alignment cylinder 51 and the lifting cylinder 57 are matched to use the position of the alignment roller 58, the alignment roller 58 is used for adjusting the position of the double-glass photovoltaic module, edge banding is prepared in advance, the edge banding and edge banding effect is ensured, the conveying mechanism 3 descends after alignment, the edge banding sucking disc platform 4 works, the sucking disc cylinder 493 is ejected, the sucking disc 494 sucks the double-glass photovoltaic module, the sucking disc cylinder 493 resets, the double-glass photovoltaic module is arranged on the upper flat plate of the fixing bracket 491, flatness of edge banding glass is ensured, the servo driving assembly 45 drives the rotating shaft 41 to rotate, the rotating shaft 41 drives the second driving rod 46 to rotate, the second driving rod 46 drives the lifting frame 48 to lift, the adhesive tape coil stock is arranged on the adhesive tape fixing seat 65, the starting point of the adhesive tape is installed in place, the single-shaft driver 61 and the push-pull air cylinder 62 are linked to prepare for edge sealing, the piston rod of the pen-shaped air cylinder 662 stretches to drive the edge sealing bottom plate 663 to rotate, meanwhile, the tensioning air cylinder 6641 withdraws to reserve the peeling adhesive tape, the edge sealing bottom plate 663 drives the opening groove on the guide plate 667 to clamp the side edge of the double-glass photovoltaic module, at the moment, the starting point of the adhesive tape is stuck to the side surface of the double-glass photovoltaic module, the single-shaft driver 61 drives the edge sealing head device 66 to horizontally move, the edge sealing pressing wheel assembly 67 works, the first pressing wheel air cylinder 671 stretches out to drive the side edge pressing wheel 672 to press the adhesive tape to the side edge of a product so as to firmly stick to the side edge, the second pressing wheel air cylinder 673 stretches out, the double-glass photovoltaic module is arranged between the two pressing face assemblies 675, the upper and lower stretching ends of the adhesive tape are stuck to the upper and lower surfaces of the product, the adhesive tape is in a C shape, under the action of the buffer spring 675, the pressing wheel 675 presses the adhesive tape on the upper and lower surfaces of the double-glass photovoltaic module, and then the pressing wheel 695 of the adhesive tape pressing assembly 69 presses the adhesive tape, so that the adhesive tape and the upper surface and the lower surface of the product are smoothly and firmly adhered together, after the edge sealing of one side edge of the double-glass photovoltaic assembly is finished, the cutting cylinder 681 extends out, the cutting knife 682 cuts off the adhesive tape, and the steps are repeated until the edge sealing action of the four side edges of the double-glass photovoltaic assembly is finished.
The automatic edge bonding machine for the photovoltaic module has the advantages of compact structure, stable operation and high automation degree, can automatically carry out edge bonding treatment on the double-glass photovoltaic module, enables the adhesive tape to be smoothly and firmly bonded to a product, and has strong applicability.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (8)
1. An automatic bag sealer of photovoltaic module, its characterized in that: the automatic edge bonding machine for the photovoltaic module comprises a frame, a lifting mechanism, a conveying mechanism, an edge bonding sucker platform, a correcting mechanism and an adhesive tape sealing module, wherein the lifting mechanism is arranged on a workbench in the frame;
the edge sealing sucker platform comprises a rotating shaft, a base, a first rotating rod, a connecting rod, a servo driving assembly, a second transmission rod, double-lug seats, lifting frames, sucker assemblies and a follow-up rod, wherein two mutually parallel rotating shafts are arranged on the base through bearing seats, the rotating rods are arranged on the two rotating shafts, the two rotating rods are movably connected through the connecting rod, the servo driving assembly is arranged on the workbench, an output rod of the servo driving assembly is movably connected with one rotating rod, two second transmission rods are arranged on the rotating shafts, the extending ends of the second transmission rods are movably hinged with the double-lug seats, the lifting frames are fixedly arranged on the four double-lug seats, six groups of sucker assemblies are arranged on the lifting frames, the bottoms of the sucker assemblies on two sides are connected with the lifting frames through linear sliding rails, and the side ends of the sucker assemblies on two sides are movably connected with the side walls of the rack through the follow-up rod; the servo driving assembly comprises a screw rod, a servo motor, a screw rod nut, a proximity switch, a linear guide rail, a connecting block and an output rod, wherein the bottom plate is fixed on the workbench, the servo motor is installed on the bottom plate, two ends of the screw rod are fixed on the bottom plate through a support, a motor shaft of the servo motor is connected with the screw rod through a coupler, the screw rod is sleeved with the screw rod nut, the bottom plate at the right end of the screw rod is provided with the proximity switch, the bottom plate is also provided with the linear guide rail, a slide block of the linear guide rail is provided with the connecting block, and the connecting block is movably connected with one end of the output rod; the sucker assembly comprises a fixed bracket, an air rod bracket, a sucker cylinder and a sucker, wherein the fixed bracket is arranged on the lifting frame, at least two groups of air rod brackets are arranged on the lower plane of the upper flat plate of the fixed bracket, the sucker cylinder is arranged on the bottom plate of the air rod bracket, the sucker is arranged on the piston rod of the sucker cylinder, and the sucker penetrates through the upper flat plate of the fixed bracket;
the sealing tape module comprises a single-shaft driver, a push-pull cylinder, a rubberizing guide rail, rubberizing push plates, adhesive tape fixing seats, edge sealing head lifting devices, edge sealing pressing wheel assemblies, cutting assemblies, adhesive tape pressing assemblies and blocking struts, wherein the single-shaft driver is fixed on a workbench; the adhesive tape fixing seat comprises a shaft base, a shaft, an adhesive tape fixing disc, a spring seat, a spring pressing head and a spring, wherein the shaft base is fixed on an adhesive tape sticking push plate, a shaft is installed on the shaft base, a bearing is installed on the upper portion of the shaft, the adhesive tape fixing disc is sleeved on the bearing, the lower end of the adhesive tape fixing disc horizontally extends outwards to be provided with a fixing part, the fixing part is used for supporting adhesive tape coiled materials, three grooves are arranged on the adhesive tape fixing disc in an array mode, the spring seat is fixed at the grooves through screw connection, a stepped hole is formed in the spring seat, one end with a larger aperture is close to the adhesive tape fixing disc, a slidable spring pressing head is installed in the stepped hole, a spring groove is formed in the opposite face of the spring pressing head and the grooves, the spring is installed in the spring groove, and a guiding inclined plane is arranged on the upper portion and the lower portion of the extending end of the spring pressing head.
2. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the lifting mechanism consists of a fixed plate, an air cylinder, a lifting table and guide shafts, wherein the air cylinder is arranged on the fixed plate, the lifting table is arranged on a piston rod of the air cylinder, four guide shafts are arranged at the lower part of the lifting table, and the guide shafts penetrate through the fixed plate and then are fixed on the connecting plate.
3. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the conveying mechanism consists of a conveyor, a transmission shaft and a motor, wherein the three groups of conveyors are connected through the transmission shaft, and the motor drives the transmission shaft to rotate.
4. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the correcting mechanism comprises a correcting cylinder, a Y-direction linear sliding rail, a push block, a push plate, a Z-direction linear sliding rail, a lifting plate, a jacking cylinder and a correcting roller, wherein the correcting cylinder and the Y-direction linear sliding rail are fixed on a lifting table, the push block is arranged on a sliding block of the Y-direction linear sliding rail, a vertical push plate is arranged at the side end of the push block, a piston rod of the correcting cylinder is fixed with the push plate, the Z-direction linear sliding rail is arranged on the push plate, the lifting plate is arranged on the sliding block of the Z-direction linear sliding rail, the jacking cylinder is also arranged on the push plate, the piston rod of the jacking cylinder is fixed with the lifting plate, and the correcting roller is arranged at the horizontal end of the lifting plate.
5. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the edge sealing starting device comprises a bearing fixing seat, a pen-shaped air cylinder, an edge sealing bottom plate, a tensioning assembly, a follow-up shaft, guide rollers, a guide plate, a rotary fixing seat, roller mounting plates, guide wheels and pressing wheels, wherein the two bearing fixing seats are fixed on an adhesive tape sticking push plate; the tensioning assembly comprises a tensioning cylinder, a roller support frame, a tensioning roller, a belt limiting shaft, a photoelectric fixing plate, a belt guide groove and a belt detection switch, wherein the tensioning cylinder is fixed on a sealing edge bottom plate, the roller support frame is installed on a sliding table of the tensioning cylinder, the tensioning roller and the belt limiting shaft are inserted on the roller support frame, the photoelectric fixing plate is also installed on the sliding table of the tensioning cylinder, the belt guide groove and the belt detection switch are installed at the lower end of the photoelectric fixing plate, a guide notch and a detection notch which are arranged in a cross shape are formed in the belt guide groove, and the belt passes through the tensioning roller after passing through the guide notch; the extending end of the guide plate is an open slot; the pinch roller is provided with an annular groove, and the width of the annular groove is consistent with the height of the open slot.
6. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the edge sealing pinch roller assembly comprises a first pinch roller cylinder, a side pinch roller, a second pinch roller cylinder, a compression fixing seat, a pressing surface assembly, a limit bolt and a supporting shaft, wherein the first pinch roller cylinder and the second pinch roller cylinder are fixed on a rubberizing push plate, a connecting plate is mounted at the front end of a sliding block of the first pinch roller cylinder, the side pinch roller is inserted on the connecting plate, an annular groove with the thickness consistent with that of the double-glass photovoltaic assembly is formed in the side pinch roller, the compression fixing seat is mounted at the front end of a sliding table of the second pinch roller cylinder, lifting blocks of the pressing surface assembly are inserted at openings of the upper part and the lower part of the compression fixing seat, the limit bolt is transversely mounted on the lifting blocks, and guide holes matched with the limit bolt are formed in the compression fixing seat; the pressing surface assembly comprises a lifting block, pressing surface screws, a pressing wheel fixing plate, buffer springs and pressing wheels, wherein two buffer holes are formed in the upper end of the lifting block, the two pressing surface screws penetrate through the buffer holes and then are fixed on the pressing wheel fixing plate, the buffer springs are sleeved on the pressing surface screws located the buffer holes, the pressing wheels are installed at the lower end of the pressing wheel fixing plate, the pressing wheels are in a ladder shape, and the two pressing surface assemblies are oppositely arranged and connected through a supporting shaft.
7. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the cutting assembly comprises a cutting cylinder and a cutting knife, the cutting cylinder is fixed on the first pinch roller cylinder, the cutting knife is installed on a sliding table of the cutting cylinder, and the cutting knife is vertically arranged and obliquely points to the adhesive tape.
8. The automatic edge bonding machine for photovoltaic modules according to claim 1, characterized in that: the adhesive tape compacting assembly comprises a compacting fixed plate, a fixed seat, compacting screws, a pressing wheel support and compacting wheels, wherein the compacting fixed plate is fixed on a rubberizing push plate, the fixed seats are installed at two ends of the compacting fixed plate, two compacting screws are inserted into the fixed seat, the extending ends of the compacting screws are fixed on the pressing wheel support, the two pressing wheel supports are opposite, two horizontal compacting wheels are inserted into the pressing wheel support, and springs are sleeved on the compacting screws between the pressing wheel support and the fixed seat.
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| CN201811376357.4A CN109326668B (en) | 2018-11-19 | 2018-11-19 | Automatic edge bonding machine for photovoltaic module |
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| CN201811376357.4A CN109326668B (en) | 2018-11-19 | 2018-11-19 | Automatic edge bonding machine for photovoltaic module |
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| CN210052722U (en) * | 2019-04-29 | 2020-02-11 | 苏州鑫本智能科技有限公司 | Steep cotton sticky tape and hold between fingers locate mode photovoltaic module banding mechanism in advance |
| CN110001825A (en) * | 2019-05-21 | 2019-07-12 | 吉林大学 | A kind of automatic Wrapping apparatus of vehicle glass PVC sealing strip and method |
| CN110950019B (en) * | 2019-12-29 | 2023-09-12 | 苏州高润新能源科技有限公司 | Foam adhesive tape edge bonding machine |
| CN112192013B (en) * | 2020-10-27 | 2024-06-14 | 苏州晟成光伏设备有限公司 | Photovoltaic module terminal alignment welding machine |
| CN112299111A (en) * | 2020-11-07 | 2021-02-02 | 苏州晟成光伏设备有限公司 | Photovoltaic module double glass hole tape pasting machine |
| CN113314632B (en) * | 2021-05-26 | 2022-09-20 | 上海亥博胶粘材料有限公司 | Processing equipment for attaching foam adhesive tape to photovoltaic module and application method |
| CN113682774B (en) * | 2021-08-23 | 2022-06-17 | 济南星辉数控机械科技有限公司 | Automatic auxiliary feeding device for narrow plates |
| CN115148847B (en) * | 2022-05-23 | 2023-07-25 | 江苏瑞晶太阳能科技有限公司 | Automatic packaging equipment for photovoltaic module |
| CN117438486B (en) * | 2023-12-20 | 2024-04-16 | 广州高景太阳能科技有限公司 | Novel clamping groove structure for double-glass edge sealing and double-glass edge sealing machine |
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