CN220900072U - A high shear emulsification kettle for dispersible oil suspending agent production - Google Patents
A high shear emulsification kettle for dispersible oil suspending agent production Download PDFInfo
- Publication number
- CN220900072U CN220900072U CN202322244288.4U CN202322244288U CN220900072U CN 220900072 U CN220900072 U CN 220900072U CN 202322244288 U CN202322244288 U CN 202322244288U CN 220900072 U CN220900072 U CN 220900072U
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- CN
- China
- Prior art keywords
- device shell
- impeller
- face
- rotating shaft
- dispersible oil
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- 239000000375 suspending agent Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000004945 emulsification Methods 0.000 title claims description 6
- 230000001804 emulsifying effect Effects 0.000 claims abstract description 26
- 238000007790 scraping Methods 0.000 claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 9
- 239000012053 oil suspension Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 31
- 238000010008 shearing Methods 0.000 abstract description 11
- 239000012257 stirred material Substances 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 238000013019 agitation Methods 0.000 abstract description 2
- 230000003116 impacting effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model belongs to the technical field of emulsifying kettles, and particularly relates to a high-shear emulsifying kettle for producing a dispersible oil suspending agent. A rotating shaft is arranged in the device shell, a first impeller is arranged on the rotating shaft, a connecting rod is arranged below the first impeller, and an X-shaped stirring rod is arranged at the other end of the connecting rod; a second impeller is arranged below the connecting rod; a scraping wall component is arranged in the device shell; the upper end face of the device shell is provided with a feeding pipe, and the lower end face of the device shell is provided with a discharging pipe. When the materials are stirred, the materials form an upward vortex under the action force of the second impeller, a downward vortex is formed under the action force of the first impeller, and the stirred materials are impacted by agitation when mutually impacting, so that the materials can be fully mixed and then emulsified; in addition, when the rotating shaft rotates, the connecting rod and the X-shaped stirring rod on the tail end of the connecting rod can collide with materials for shearing, so that the shearing and emulsifying effects are further enhanced.
Description
Technical Field
The utility model belongs to the technical field of emulsifying kettles, and particularly relates to a high-shear emulsifying kettle for producing a dispersible oil suspending agent.
Background
The emulsifying kettle is widely used for emulsifying and mixing raw and auxiliary materials such as edible oils, powders, saccharides and the like, and is particularly suitable for certain indissolvable colloidal additives. Emulsifying kettles are important equipment in chemical production, in which two mutually immiscible liquids are mixed and stirred by an emulsifying stirrer to form an emulsion.
The dispersible oil suspending agent has the advantages of small particle size, high suspension rate, good dispersibility, good adhesiveness, good affinity to a target, convenient mechanical application and the like. The ideal dispersible oil suspending agent product has strong spreading and adhesive force on the plant surface, is resistant to rain wash, has obvious synergistic effect, has longer lasting period and has low toxicity to people and livestock.
In the production of dispersible oil suspensions, it is necessary to emulsify them using an emulsifying kettle. However, most of the existing emulsifying kettles are insufficient in shearing force and low in stirring efficiency, so that the emulsifying capacity is insufficient, and in order to facilitate mutual dissolution of two mutually-incompatible phases, the stirring device in the emulsifying kettle is required to be improved, so that the emulsifying effect is improved.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the following technical scheme:
The high-shear emulsifying kettle for producing the dispersible oil suspending agent comprises a device shell, wherein a rotating shaft is arranged in the device shell, the top end of the rotating shaft is connected with a first motor, and the first motor is arranged at the middle position of the upper end face of the device shell; a first impeller is arranged on a rotating shaft in the device shell, a plurality of connecting rods are arranged below the first impeller, one ends of the connecting rods are fixedly arranged on the rotating shaft, and an X-shaped stirring rod is arranged at the other ends of the connecting rods; a second impeller is arranged below the connecting rod and is arranged at the bottom end of the rotating shaft; a wall scraping assembly is arranged in the device shell; a feeding pipe is arranged on the upper end surface of the device shell, and a jacket is arranged on the outer wall of the device shell; a liquid inlet pipe is arranged below the left side wall of the jacket, and a liquid outlet pipe is arranged above the right side wall of the jacket; a discharging pipe is arranged on the lower end face of the device shell, and a discharging valve is arranged on the discharging pipe; the lower end face of the device shell is provided with supporting legs which are connected with the lifting assembly.
Preferably, the wall scraping assembly comprises two threaded rods, the two threaded rods are respectively arranged at the left side and the right side of the inside of the device shell, the top ends of the two threaded rods are connected with second motors, and the two second motors are respectively arranged at the left side and the right side of the upper end face of the device shell; the bottom ends of the two threaded rods are rotationally connected with the lower end face of the device shell; the device is characterized in that a wall scraping ring is arranged inside the device shell, the outer side of the wall scraping ring is in contact with the inner wall of the device shell, two thread blocks are arranged on the inner side of the wall scraping ring, and the two thread blocks are respectively in threaded connection with the two threaded rods. It will be appreciated that the second motor drives the threaded rod to rotate so that the scraper ring moves up and down to scrape the inner wall of the device housing.
Preferably, a temperature sensor is arranged on the lower end surface inside the device shell.
Preferably, the head of the first impeller faces the upper end face of the device housing, and the head of the second impeller faces the lower end face of the device housing; it will be appreciated that; the materials in the shells of the first impeller and the second impeller are stirred, the materials form an upward vortex under the action force of the second impeller, the materials form a downward vortex in the first impeller, and the stirred materials are subjected to agitating impact when mutually colliding, so that the materials can be fully mixed and then emulsified; in addition, when the rotating shaft rotates, the connecting rod and the X-shaped stirring rod on the tail end of the connecting rod can collide with materials for shearing, further strengthen the shearing and emulsifying effects, and are beneficial to saving the stirring time.
Preferably, the lifting assembly comprises a base, a plurality of telescopic rods are arranged on the base, the top ends of the telescopic rods are connected with a mounting plate, and the supporting legs are fixedly arranged on the upper surface of the mounting plate; the lifting assembly can lift the device housing as a whole to facilitate connection of feed devices of different heights to the feed tube.
It is understood that when the first impeller, the second impeller, the connecting rod and the X-shaped stirring rod are rotated and stirred, the first impeller, the second impeller, the connecting rod and the X-shaped stirring rod are not mutually influenced by the scraping and cleaning of the scraping assembly which moves up and down.
In the utility model, the motor, the gear motor and the coupling are all commonly used in the field, and the type and the installation mode of the motor, the gear motor and the coupling can be selected by a person skilled in the art according to actual use requirements.
The utility model also comprises other components which can be used for the normal use of the high-shear emulsifying kettle for the production of the dispersible oil suspending agent, and the components are all conventional technical means in the field. In addition, the devices or components not defined in the present utility model are all conventional in the art.
The utility model has the beneficial effects that the first impeller, the second impeller, the connecting rod and the X-shaped stirring rod are adopted to stir materials together, the materials form an upward vortex under the acting force of the second impeller, the materials form a downward vortex under the acting force of the first impeller, and the stirred materials are subjected to agitating impact when mutually collided, so that the materials can be fully mixed and then emulsified; in addition, when the rotating shaft rotates, the connecting rod and the X-shaped stirring rod on the tail end of the connecting rod can collide with materials for shearing, so that the shearing and emulsifying effects are further enhanced.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a top view of the scraper ring and screw block of fig. 1.
Reference numerals: 1 device shell, 2 pivots, 3 first motors, 4 first impellers, 5 connecting rods, 6X-shaped stirring rods, 7 second impellers, 8 feeding pipes, 9 jackets, 10 liquid inlet pipes, 11 liquid outlet pipes, 12 discharging pipes, 13 discharging valves, 14 supporting legs, 15 threaded rods, 16 second motors, 17 wall scraping rings, 18 threaded blocks, 19 temperature sensors, 20 bases, 21 telescopic rods and 22 mounting plates.
Detailed Description
The present utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the utility model are shown, and in which embodiments of the utility model are shown. All other embodiments, modifications, equivalents, improvements, etc., which are apparent to those skilled in the art without the benefit of this disclosure, are intended to be included within the scope of this utility model.
Examples
As shown in fig. 1-2, a high-shear emulsifying kettle for producing a dispersible oil suspending agent comprises a device shell 1, wherein a rotating shaft 2 is arranged in the device shell 1, the top end of the rotating shaft 2 is connected with a first motor 3, and the first motor 3 is arranged at the middle position of the upper end surface of the device shell 1; a first impeller 4 is arranged on a rotating shaft 2 in the device shell 1, a plurality of connecting rods 5 are arranged below the first impeller 4, one ends of the connecting rods 5 are fixedly arranged on the rotating shaft 2, and an X-shaped stirring rod 6 is arranged at the other ends of the connecting rods 5; a second impeller 7 is arranged below the connecting rod 5, and the second impeller 7 is arranged at the bottom end of the rotating shaft 2; a wall scraping assembly is arranged inside the device shell 1; a feeding pipe 8 is arranged on the upper end surface of the device shell 1, and a jacket 9 is arranged on the outer wall of the device shell 1; a liquid inlet pipe 10 is arranged below the left side wall of the jacket 9, and a liquid outlet pipe 11 is arranged above the right side wall of the jacket 9; a discharging pipe 12 is arranged on the lower end surface of the device shell 1, and a discharging valve 13 is arranged on the discharging pipe 12; the lower end face of the device housing 1 is provided with support legs 14, and the support legs 14 are connected with a lifting assembly.
The wall scraping assembly comprises two threaded rods 15, the two threaded rods 15 are respectively arranged on the left side and the right side of the inside of the device shell 1, the top ends of the two threaded rods 15 are connected with a second motor 16, and the two second motors 16 are respectively arranged on the left side and the right side of the upper end face of the device shell 1; the bottom ends of the two threaded rods 15 are both in rotary connection with the lower end surface of the device shell 1; the inside of the device shell 1 is provided with a wall scraping ring 17, the outer side of the wall scraping ring 17 is contacted with the inner wall of the device shell 1, the inner side of the wall scraping ring 17 is provided with two thread blocks 18, and the two thread blocks 18 are respectively in threaded connection with the two threaded rods 15. It will be appreciated that the second motor 16 drives the threaded rod 15 to rotate so that the scraper ring 17 moves up and down to scrape the inner wall of the device housing 1.
A temperature sensor 19 is provided on the lower end surface of the inside of the device case 1.
The head of the first impeller 4 faces the upper end face of the device housing 1, and the head of the second impeller 7 faces the lower end face of the device housing 1; it will be appreciated that; the materials of the device shell 1 are stirred by the first impeller 4 and the second impeller 7, the materials form an upward vortex under the action force of the second impeller 7, the materials form a downward vortex by the first impeller 4, and the stirred materials are subjected to agitation impact when mutually collided, so that the materials can be fully mixed and then emulsified; in addition, when the rotating shaft 2 rotates, the connecting rod 5 and the X-shaped stirring rod 6 on the tail end of the connecting rod 5 can collide with materials for shearing, further strengthen the shearing emulsification effect and are beneficial to saving the stirring time.
The lifting assembly comprises a base 20, a plurality of telescopic rods 21 are arranged on the base 20, the top ends of the telescopic rods 21 are connected with mounting plates 22, and the supporting legs 14 are fixedly arranged on the upper surfaces of the mounting plates 22; the lifting assembly can lift the device housing 1 as a whole to facilitate connection of feed devices of different heights to the feed tube 8.
When the utility model is used, the dispersible oil suspending agent (hereinafter referred to as a material) is fed by the feed pipe 8, and the height of the dispersible oil suspending agent is regulated by the lifting component so as to be convenient for being connected with the feed device better; after the feeding is completed, the first motor 3 is turned on to enable the rotating shaft 2 to rotate, materials in the device shell 1 are stirred by the first impeller 4 and the second impeller 7, the materials form an upward vortex under the acting force of the second impeller 7, the materials form a downward vortex under the acting force of the first impeller 4, and the stirred materials generate a surge impact when mutually collided, so that the materials can be fully mixed and emulsified; in addition, when the rotating shaft 2 rotates, the connecting rod 5 and the X-shaped stirring rod 6 on the tail end of the connecting rod 5 can collide with materials for shearing, so that the shearing and emulsifying effects are further enhanced; the second motor 16 is started to rotate the threaded rod 15 while stirring and emulsifying, and the second motor 16 drives the threaded rod 15 to rotate so that the wall scraping ring 17 moves up and down to scrape the inner wall of the device shell 1, and materials are prevented from being adhered to the inner wall of the device shell 1; in addition, when stirring and emulsifying, constant temperature water with proper temperature can be introduced into the jacket 9 so as to promote the materials to be well emulsified under the influence of temperature; observing the temperature of the material by a temperature sensor 19; when the emulsification of the material is completed, the material is discharged from the discharge pipe 12.
The embodiments of the present utility model have been described above, the description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (5)
1. A high shear emulsification kettle for the production of a dispersible oil suspension agent, the high shear emulsification kettle for the production of a dispersible oil suspension agent comprising a device housing, characterized in that: a rotating shaft is arranged in the device shell, the top end of the rotating shaft is connected with a first motor, and the first motor is arranged at the middle position of the upper end face of the device shell; a first impeller is arranged on a rotating shaft in the device shell, a plurality of connecting rods are arranged below the first impeller, one ends of the connecting rods are fixedly arranged on the rotating shaft, and an X-shaped stirring rod is arranged at the other ends of the connecting rods; a second impeller is arranged below the connecting rod and is arranged at the bottom end of the rotating shaft; a wall scraping assembly is arranged in the device shell; a feeding pipe is arranged on the upper end surface of the device shell, and a jacket is arranged on the outer wall of the device shell; a liquid inlet pipe is arranged below the left side wall of the jacket, and a liquid outlet pipe is arranged above the right side wall of the jacket; a discharging pipe is arranged on the lower end face of the device shell, and a discharging valve is arranged on the discharging pipe; the lower end face of the device shell is provided with supporting legs which are connected with the lifting assembly.
2. The high shear emulsifying kettle for use in the production of a dispersible oil suspending agent of claim 1 wherein: the wall scraping assembly comprises two threaded rods, the two threaded rods are respectively arranged at the left side and the right side of the inside of the device shell, the top ends of the two threaded rods are connected with second motors, and the two second motors are respectively arranged at the left side and the right side of the upper end face of the device shell; the bottom ends of the two threaded rods are rotationally connected with the lower end face of the device shell; the device is characterized in that a wall scraping ring is arranged inside the device shell, the outer side of the wall scraping ring is in contact with the inner wall of the device shell, two thread blocks are arranged on the inner side of the wall scraping ring, and the two thread blocks are respectively in threaded connection with the two threaded rods.
3. The high shear emulsifying kettle for use in the production of a dispersible oil suspending agent of claim 1 wherein: and a temperature sensor is arranged on the lower end surface inside the device shell.
4. The high shear emulsifying kettle for use in the production of a dispersible oil suspending agent of claim 1 wherein: the head of the first impeller faces the upper end face of the device shell, and the head of the second impeller faces the lower end face of the device shell.
5. The high shear emulsifying kettle for use in the production of a dispersible oil suspending agent of claim 1 wherein: the lifting assembly comprises a base, a plurality of telescopic rods are arranged on the base, the top ends of the telescopic rods are connected with a mounting plate, and supporting legs are fixedly arranged on the upper surface of the mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322244288.4U CN220900072U (en) | 2023-08-21 | 2023-08-21 | A high shear emulsification kettle for dispersible oil suspending agent production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322244288.4U CN220900072U (en) | 2023-08-21 | 2023-08-21 | A high shear emulsification kettle for dispersible oil suspending agent production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220900072U true CN220900072U (en) | 2024-05-07 |
Family
ID=90905531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322244288.4U Active CN220900072U (en) | 2023-08-21 | 2023-08-21 | A high shear emulsification kettle for dispersible oil suspending agent production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220900072U (en) |
-
2023
- 2023-08-21 CN CN202322244288.4U patent/CN220900072U/en active Active
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