CN209362250U - A kind of energy-saving emulsifying machine - Google Patents
A kind of energy-saving emulsifying machine Download PDFInfo
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- CN209362250U CN209362250U CN201822090303.3U CN201822090303U CN209362250U CN 209362250 U CN209362250 U CN 209362250U CN 201822090303 U CN201822090303 U CN 201822090303U CN 209362250 U CN209362250 U CN 209362250U
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- tank body
- phase feed
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- emulsifying machine
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Abstract
The utility model discloses energy-saving emulsifying machines, the top two sides of tank body are respectively arranged with oily phase feed inlet and water phase feed inlet, and correspondence is equipped with oily phase feed pipe and water phase feed pipe on the oil phase feed inlet and water phase feed inlet, the inside top of tank body is equipped with emulsifier jet pipe, the outside top of tank body is equipped with a stirring motor, the output shaft of stirring motor and setting are in the intracorporal stirring axis connection of tank, the first dispersion impeller, the first paddle, the second dispersion impeller and the second paddle are from top to bottom sequentially installed on agitating shaft, the bottom of tank body is provided with shear；Heat exchange jacket is provided on the outside of tank body, the inside bottom of tank body is tiltedly installed with deflector for interfering the movement of guiding material.It is oily to be mutually separately added into tank body with water phase material, the first paddle and the second paddle Stirring are driven under the action of agitating shaft, the material mixed is carried out high speed shear by shear, forms fine and smooth slurry, improve stirring and mixing effect, enhancing emulsification shear efficiency.
Description
Technical field
The utility model belongs to emulsifying device technical field, more particularly, to a kind of energy-saving emulsifying machine.
Background technique
Emulsification is the effect that a kind of liquid is homogeneously dispersed in immiscible another liquid with atomic small drop.
Emulsification is liquid-liquid interface phenomenon, two kinds of immiscible liquid, Ru Shui and oil, is divided into a reservoir two layers, the small oil of density upper,
Water is under, if surfactant appropriate is added under strong stirring, oil be distributed in water, formed emulsion, the mistake
Journey is to emulsify.
Currently, the mulser that dairy products, food, bio-pharmaceuticals and chemical industry use at home is room temperature high speed emulsification shape
Formula adds the material that certain proportion needs mixing and emulsifying by top feed opening, opens mulser motor, high-speed emulsifying machine is in cylinder
Body bottom water plane, high-speed rotating rotor generate the centrifugal high pressure stream of big flow, and centrifugation stream material is by between stator and rotor precision
By powerful shearing force when gap, and with impact, extruding, grinding the effects of.Meanwhile the big flow of cylinder base horizontal plane
Centrifugal high pressure stream makes material generate three-dimensional eddy-currents in cylinder body, by 5-10 minutes or so this cyclic process, material quilt
Rapid dissolution, dispersion, crushing, grinding, mixing, homogeneous, emulsification, form fine and smooth slurry, then open baiting valve material issuance.
But the stirring efficiency of existing mulser is general, the shearing force of generation is smaller, causes longevity of service, works
Low efficiency, and expend a large amount of manpower and material resources.
Utility model content
Shearing force is big, shortens working hours, saves when simple, work that the purpose of the utility model is to provide a kind of structures is run
Save the energy-saving emulsifying machine of the energy, high production efficiency.
The technical solution of the utility model is as follows:
A kind of energy-saving emulsifying machine, including tank body and the drain hole that tank base is arranged in, the top two sides point of the tank body
It is not provided with oily phase feed inlet and water phase feed inlet, and correspondence is equipped with oily phase feeding on the oil phase feed inlet and water phase feed inlet
The inside top of pipe and water phase feed pipe, the tank body is equipped with emulsifier jet pipe, and the outside top of the tank body is equipped with one and stirs
Mix motor, the output shaft of the stirring motor and be arranged in the intracorporal stirring axis connection of the tank, the agitating shaft by up to
Under be sequentially installed with the first dispersion impeller, the first paddle, the second dispersion impeller and the second paddle, the bottom of the tank body is provided with
Shear；Be provided with heat exchange jacket on the outside of the tank body, the inside bottom of the tank body be tiltedly installed with deflector with
In the movement of interference guiding material；
The shear includes driving motor, stator and rotor, and the stator is mounted on the bottom of the tank body, and
The rotational installation rotor, the rotor are connect with the driving motor for being mounted on the tank body exterior bottom to be used in the stator
It is rotated under the drive of driving motor.
In the above-mentioned technical solutions, what the tank body was contacted with heat exchange jacket be formed on one side wavy heat-transfer surface with
In preferably to tank body heat exchange.
In the above-mentioned technical solutions, it is respectively equipped with heating medium inlet and Crude product input on the heat exchange jacket, and
The position of the heating medium inlet is lower than the position of Crude product input.
In the above-mentioned technical solutions, scraper plate is installed on the outer edge of first paddle, and the scraper plate and tank body
Inner wall is in contact.
In the above-mentioned technical solutions, length of the diameter of second dispersion impeller less than the second paddle.
In the above-mentioned technical solutions, probe tube is installed on the drain hole, is provided with valve on the probe tube.
In the above-mentioned technical solutions, the deflector is symmetricly set on the inside bottom of tank body, and the deflector and level
Angle between face is 35 ° -75 °.
In the above-mentioned technical solutions, the lower end of the mulser jet pipe is evenly distributed with multiple spray heads.
In the above-mentioned technical solutions, the bottom of the tank body is provided with supporting leg.
In the above-mentioned technical solutions, flow control valve is respectively arranged on the oily phase feed pipe and water phase feed pipe.
The utility model has the advantages and positive effects of:
1. oily be mutually separately added into tank body with water phase material, the first paddle is driven to stir under the action of agitating shaft with second
It mixes leaf and rotates jointly work, the material mixed is carried out the rotational shear of high speed by shear, is formed fine and smooth slurry, is passed through
The cooperation of dispersion impeller and paddle is run, and improves stirring and mixing effect, and to enhance the emulsification shear efficiency of mulser, deflector increases
The interference of material is run by force.
2. heat exchange jacket and tank body contact surface form wavy heat-transfer surface, preferably it is in contact with tank body, improves heat exchange
Effect.
3. emulsifier jet pipe can uniformly spray emulsifier, and make material and emulsification under the action of the first dispersion impeller
Agent contacts mixing in advance, improves the emulsifying effectiveness of material.
4. the scraper plate installed on the first paddle is in contact with the inner wall of tank body, the material on tank body is effectively scraped off, is reduced
The loss and waste of material.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the energy-saving emulsifying machine of the utility model；
Fig. 2 is the structural schematic diagram of the first dispersion impeller in the utility model.
In figure:
1, stirring motor 2, emulsifier material mouth 3, emulsifier jet pipe
4, oily phase feed pipe 5, oily phase feed inlet 6, the first dispersion impeller
7, the first paddle 8, Crude product input 9, heating medium inlet
10, the second dispersion impeller 11, heat exchange jacket 12, drain hole
13, valve 14, tank body 15, driving motor
16, rotor 17, stator 18, agitating shaft
19, scraper plate 20, water phase feed inlet 21, water phase feed pipe
22, spray head 23, the second paddle 24, deflector
Specific embodiment
The utility model is described in further detail below in conjunction with specific embodiment.It should be appreciated that described herein
Specific embodiment is used only for explaining the utility model, is not used to limit the utility model, is never limited in the utility model
Protection scope.
Embodiment 1
As shown, the energy-saving emulsifying machine of the utility model, including tank body 14 and the drain hole that 14 bottom of tank body is arranged in
12, the top two sides of tank body 14 are respectively arranged with oily phase feed inlet 5 and water phase feed inlet 20, and the oil phase feed inlet 5 and water phase
Corresponding on feed inlet 20 to be equipped with oily phase feed pipe 4 and water phase feed pipe 21, the inside top of tank body 14 is equipped with emulsifier jet pipe
3, the outside top of tank body 14 is equipped with a stirring motor 1, the output shaft of stirring motor 1 and the agitating shaft being arranged in tank body 14
18 connect, and are from top to bottom sequentially installed with the first dispersion impeller 6, the first paddle 7, the second dispersion impeller 10 and second on agitating shaft 18
The bottom of paddle 23, tank body 14 is provided with shear；The outside of tank body 14 is provided with heat exchange jacket 11, the tank body it is interior
Side bottom is tiltedly installed with deflector 24 for interfering the movement of guiding material.
Above-mentioned shear includes driving motor, stator 17 and rotor 16, and stator 17 is mounted on the bottom of tank body 14, and
Rotor 16 is rotatablely installed in the stator 17, rotor 16 is connect for driving with the driving motor for being mounted on 14 exterior bottom of tank body
It is rotated under the drive of dynamic motor.
It further says, what tank body 14 was contacted with heat exchange jacket 11 is formed with wavy heat-transfer surface for more preferable on one side
Exchange heat to tank body 14, be respectively equipped with heating medium inlet 9 and Crude product input 8, and the heat medium on heat exchange jacket 11
The position of entrance 9 is lower than the position of Crude product input 8.
It further says, is respectively arranged with flow control valve on oily phase feed pipe 4 and water phase feed pipe 21.
It further says, scraper plate 19 is installed on the outer edge of the first paddle 7, and the scraper plate 19 and tank body 14 is interior
Wall is in contact.
It further says, the lower end of mulser jet pipe is evenly distributed with multiple spray heads 22.
Further say, the diameter of the second dispersion impeller 10 less than the second paddle 23 length, in order to pass through second
After dispersion impeller 10, the second paddle 23 preferably can carry out secondary agitation to the material of dispersion.
Further say, deflector 24 is symmetricly set on the inside bottom of tank body 14, and deflector 24 and horizontal plane it
Between angle be 35 ° -75 °.
The course of work of the utility model is as follows:
Oil phase material is delivered in tank body 14 by oily phase feed inlet 5 with water phase feed inlet 20 respectively with water phase material, is opened
Dynamic stirring motor 1, while the emulsifier material mouth 2 being arranged on emulsifier jet pipe imports emulsifier, sprays by spray head 22 on material
Spill emulsifier, oil phase material and water phase material first pass through after the first dispersion impeller 6 uniformly contacts with emulsifier, using the first stirring
Mixing is stirred to material under the action of leaf 7, the material being stirred is passing through the second dispersion impeller 10 and the second paddle 23
Under the action of be again stirring for mixed material, then start shear driving motor 15, to mixing under the action of rotor 16
Material carry out the shearing of high speed, collision, the discharge of materials after emulsification is gone out from drain hole 12 after obtaining fine and smooth slurry,
When needing to heat tank body 14, heat medium is added into heat exchange jacket 11, is realized in heat exchange jacket 11 to tank body 14
Heat exchange promotes the emulsification in tank body 14.
First dispersion impeller 6, the first paddle 7, the second dispersion impeller 10, the second paddle 23 repeatedly stir material,
The mixed effect of material is improved, the energy is saved；Emulsifier is after the sprinkling of emulsifier jet pipe 3, and in the effect of the first dispersion impeller 6
The contact area of lower enhancing material and emulsifier improves production efficiency preferably to promote the emulsifying effectiveness of material, saves a large amount of
Manpower and material resources.
Embodiment 2
On the basis of embodiment 1, scraper plate 19, and the scraper plate 19 and tank body are installed on the outer edge of the first paddle 7
14 inner wall is in contact, to reduce the loss and waste rate of material for scraping off the material adhered on 14 inner wall of tank body.
Embodiment 3
On the basis of embodiment 1, probe tube is installed on drain hole 12, valve 13 is provided on probe tube, valve is adopted
With check valve, valve 13 is opened when needing to sample and is sampled, the emulsifying effectiveness of material is detected, after detection is qualified, then from blowing
The qualified slurry of discharge emulsification in mouth 12.
The bottom of tank body 14 is provided with supporting leg, to enhance the stability of tank body 14.
The spatially relative terms such as "upper", "lower", "left", "right" have been used in embodiment for ease of explanation, have been used for
Relationship of the elements or features relative to another elements or features shown in explanatory diagram.It should be understood that in addition to figure
Shown in except orientation, spatial terminology is intended to include the different direction of device in use or operation.For example, if in figure
Device be squeezed, the element for being stated as being located at other elements or feature "lower" will be located into other elements or feature "upper".
Therefore, exemplary term "lower" may include both upper and lower orientation.Device, which can be positioned in other ways, (to be rotated by 90 ° or position
In other orientation), it can be interpreted accordingly used herein of the opposite explanation in space.
Moreover, the relational terms of such as " first " and " second " or the like are used merely to one with another with identical
The component of title distinguishes, without necessarily requiring or implying between these components there are any this actual relationship or
Sequentially.
One embodiment of the utility model is described in detail above, but the content is only the utility model
Preferred embodiment should not be considered as limiting the scope of the present invention.It is all to be made according to application scope of the utility model
Equivalent variations and improve etc., should still belong within the patent covering scope of the utility model.
Claims (10)
1. a kind of energy-saving emulsifying machine, including tank body and the drain hole that tank base is arranged in, it is characterised in that: the top of the tank body
Portion two sides are respectively arranged with oily phase feed inlet and water phase feed inlet, and correspondence is equipped on the oil phase feed inlet and water phase feed inlet
Oily phase feed pipe and water phase feed pipe, the inside top of the tank body are equipped with emulsifier jet pipe, and the outside top of the tank body is pacified
Equipped with a stirring motor, the output shaft of the stirring motor and setting are in the intracorporal stirring axis connection of the tank, the agitating shaft
On be from top to bottom sequentially installed with the first dispersion impeller, the first paddle, the second dispersion impeller and the second paddle, the bottom of the tank body
Portion is provided with shear；Heat exchange jacket is provided on the outside of the tank body, the inside bottom of the tank body, which is tiltedly installed with, to be led
Flowing plate is for interfering the movement of guiding material；
The shear includes driving motor, stator and rotor, and the stator is mounted on the bottom of the tank body, and fixed at this
The rotational installation rotor in sub, the rotor are connect for driving with the driving motor for being mounted on the tank body exterior bottom
It is rotated under the drive of dynamic motor.
2. energy-saving emulsifying machine according to claim 1, it is characterised in that: the one side shape that the tank body is contacted with heat exchange jacket
At there is wavy heat-transfer surface to be used to preferably exchange heat to tank body.
3. energy-saving emulsifying machine according to claim 2, it is characterised in that: be respectively equipped with heat medium on the heat exchange jacket
Entrance and Crude product input, and the position of the heating medium inlet is lower than the position of Crude product input.
4. energy-saving emulsifying machine according to claim 3, it is characterised in that: be equipped on the outer edge of first paddle
Scraper plate, and the scraper plate is in contact with the inner wall of tank body.
5. energy-saving emulsifying machine according to claim 4, it is characterised in that: the diameter of second dispersion impeller is stirred less than second
Mix the length of leaf.
6. energy-saving emulsifying machine according to claim 5, it is characterised in that: probe tube is installed on the drain hole, it is described
Valve is provided on probe tube.
7. energy-saving emulsifying machine described in any one of -6 according to claim 1, it is characterised in that: the deflector is symmetrical arranged
In the inside bottom of tank body, and the angle between the deflector and horizontal plane is 35-75 °.
8. energy-saving emulsifying machine according to claim 7, it is characterised in that: the lower end of the mulser jet pipe is evenly distributed with
Multiple spray heads.
9. energy-saving emulsifying machine according to claim 8, it is characterised in that: the bottom of the tank body is provided with supporting leg.
10. energy-saving emulsifying machine according to claim 9, it is characterised in that: on the oil phase feed pipe and water phase feed pipe
It is respectively arranged with flow control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822090303.3U CN209362250U (en) | 2018-12-12 | 2018-12-12 | A kind of energy-saving emulsifying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822090303.3U CN209362250U (en) | 2018-12-12 | 2018-12-12 | A kind of energy-saving emulsifying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209362250U true CN209362250U (en) | 2019-09-10 |
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ID=67832394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822090303.3U Active CN209362250U (en) | 2018-12-12 | 2018-12-12 | A kind of energy-saving emulsifying machine |
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| Country | Link |
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| CN (1) | CN209362250U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389246A (en) * | 2020-04-25 | 2020-07-10 | 上海斯太堡实业有限公司 | Shear mixing part and vacuum mixer using same |
| CN112206700A (en) * | 2020-09-17 | 2021-01-12 | 彭友国 | Feed blending device for improving livestock variety |
-
2018
- 2018-12-12 CN CN201822090303.3U patent/CN209362250U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389246A (en) * | 2020-04-25 | 2020-07-10 | 上海斯太堡实业有限公司 | Shear mixing part and vacuum mixer using same |
| CN112206700A (en) * | 2020-09-17 | 2021-01-12 | 彭友国 | Feed blending device for improving livestock variety |
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