CN220883093U - A small-size press vulcanizer for sealing strip production - Google Patents
A small-size press vulcanizer for sealing strip production Download PDFInfo
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- CN220883093U CN220883093U CN202322815544.0U CN202322815544U CN220883093U CN 220883093 U CN220883093 U CN 220883093U CN 202322815544 U CN202322815544 U CN 202322815544U CN 220883093 U CN220883093 U CN 220883093U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000007789 sealing Methods 0.000 title claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 57
- 238000003860 storage Methods 0.000 claims description 22
- 238000005303 weighing Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 23
- 230000009467 reduction Effects 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 5
- 208000027418 Wounds and injury Diseases 0.000 abstract description 4
- 208000014674 injury Diseases 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000012856 weighed raw material Substances 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a small-sized flat vulcanizing machine for producing sealing strips, which comprises a pressure device, a traversing device, a blanking device and a cooling device, wherein the traversing device is arranged on the pressure device, the blanking device is arranged on the pressure device, and the cooling device is arranged on the traversing device. According to the utility model, the product is processed at high pressure and high temperature through the pressure device, the processing space is isolated from the outside, the injury to operators in the production process of equipment is prevented, and the operators can observe the production process conveniently; the raw materials are driven to enter different processing areas through the transverse moving device, the raw materials are automatically added into the pressure device through the blanking device, and the single addition is automatically weighed, so that the labor intensity of operators is reduced, and the production efficiency of the device is improved; the temperature reduction device accelerates the temperature reduction of the product, shortens the production time, and improves the production efficiency of the device and the practicability of the device.
Description
Technical Field
The utility model relates to the technical field of sealing strip production equipment, in particular to a small-sized flat vulcanizing machine for sealing strip production.
Background
The flat vulcanizing machine is one of the molding machines and has the working principle that plastic or rubber raw materials are placed in a mold and clamped between an upper electric heating plate and a lower electric heating plate, and pressure is applied to the electric heating plates intelligently and at constant temperature to mold the raw materials; the vulcanized rubber has the characteristics of no viscosity, difficult breakage and the like, and rubber products are mostly made of the rubber. Also known as cooked rubber, known as rubber or rubber skin. The rubber is generally called after being vulcanized. The vulcanized rubber has a space three-dimensional structure, and has high elasticity, heat resistance, tensile strength, insolubility in organic solvents and the like.
Among the prior art, the chinese patent of application number CN201611261252.5 relates to a sealing strip production is with multistation press vulcanizer, including organism, operation panel, heating plate, power control box and hydraulic mechanism, its simple structure, safety and stability, automatic high-efficient, once hot pressing, a plurality of product shaping, production efficiency is high, high quality, effectual, the practicality is strong.
However, the above device has the following problems in practical use: firstly, the device feeds materials into the mould by manpower in the production process, so that the labor intensity of operators is increased; second, after the device is produced, the sealing strip is high in temperature and cannot be directly taken out, so that the production efficiency of equipment is reduced.
Disclosure of utility model
The utility model aims to solve the technical problem of providing a small-sized flat vulcanizing machine for producing sealing strips, so as to reduce the labor intensity of operators and improve the production efficiency of the device.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.
A small-size flat vulcanizing machine for sealing strip production comprises a pressure device, a traversing device, a blanking device and a cooling device, wherein the traversing device is arranged on the pressure device; the product is processed at high pressure and high temperature through the pressure device, the processing space is isolated from the outside, the injury to operators in the production process of the equipment is prevented, and the operators can observe the production process conveniently; the raw materials are driven to enter different processing areas through the transverse moving device, the raw materials are automatically added into the pressure device through the blanking device, and the single addition is automatically weighed, so that the labor intensity of operators is reduced, and the production efficiency of the device is improved; the temperature reduction device accelerates the temperature reduction of the product, shortens the production time, and improves the production efficiency of the device and the practicability of the device.
Preferably, the pressure device comprises an operation table, a door frame, a processing observation window, a PLC (programmable logic controller) controller, a hydraulic cylinder, an upper heating template, a lamp bracket, LED lamps, limiting columns and a supporting platform, wherein the door frame is installed on the upper end face of the operation table, the processing observation window is installed on the front end face of the door frame, the PLC controller is installed on the front end face of the door frame, the LED lamps are installed on the rear end face in the door frame through the lamp bracket, the output ends of the LED lamps incline downwards, the hydraulic cylinder is installed on the upper end face of the door frame, the moving end of the hydraulic cylinder penetrates through the upper end face of the door frame 1 to extend into the door frame to be connected with the upper end face of the upper heating template, a plurality of groups of limiting columns are vertically installed on the inner edge of the door frame, the limiting columns penetrate through the upper heating template to be connected with the upper heating template, and the supporting platform is installed on the upper end face of the operation table; the LED lamp is used for providing a light source for the inside of the portal frame, so that an operator can observe the production condition of equipment in the portal frame through the processing observation window, the equipment is controlled by all electric appliance switches through the PLC, the vertical movement of the upper heating template is limited through a plurality of groups of limiting columns, and the hydraulic cylinder is used for providing pressure through equipment production.
Preferably, the transverse moving device comprises an auxiliary platform, a mounting frame, a gear motor, a screw rod and a lower heating die, wherein the upper part of the right end face of the operating platform is connected with the auxiliary platform, the lower end face of the auxiliary platform is connected with the right end face of the operating platform in a reinforcing way through a rib plate, a group of mounting frames are respectively arranged on the right part of the upper end face of the auxiliary platform and the left part of the upper end face of the operating platform, the left end and the right end of the screw rod are respectively horizontally connected with the two groups of mounting frames, the gear motor is arranged on the left end face of the left mounting frame, the output end of the gear motor penetrates through the left mounting frame to be connected with the screw rod, a sliding rail is arranged on the upper end face of the supporting platform, and the sliding rail extends rightwards to the left end face of the right mounting frame; the speed reducing motor is started to transmit power to the screw rod to drive the screw rod to rotate, and the lower heating die is driven to transversely move on the sliding rail through the screw rod and the nut on the lower heating die, so that materials are transported to different processing positions, and the degree of automation of the device is improved.
Preferably, the discharging device comprises a storage bin, a material observation window, a first electromagnetic valve, a tension sensor, a weighing hopper, a first vibrating motor and a second electromagnetic valve, wherein the storage bin is arranged on the right part of the upper end face of the portal frame, the material observation window is arranged on the front end face of the storage bin, the lower part of the storage bin is arranged in a conical hopper shape, a discharge hole is arranged on the lower end face of the storage bin, the first electromagnetic valve is arranged on the discharge hole, the weighing hopper is connected with the lower end face of the storage bin through a connecting rod, the tension sensor is arranged on the connecting rod, the first vibrating motor is arranged on the side face of the weighing hopper, and the second electromagnetic valve is arranged on the lower end face of the weighing hopper; the first electromagnetic valve is opened to discharge raw materials in the storage bin into the weighing hopper, the weight change of the weighing hopper is monitored through the tension sensors on the plurality of groups of connecting rods, data are transmitted to the PLC, when the quality of the weighing hopper reaches a set value, the PLC controls the first electromagnetic valve to be closed, the second electromagnetic valve is opened to discharge the raw materials into the lower heating die, the raw materials are uniformly scattered in the lower heating die by being matched with the transverse moving device, and meanwhile, the first vibrating motor is opened to uniformly discharge the second electromagnetic valve, so that the labor intensity of operators is reduced.
Preferably, the cooling device comprises an air outlet head and a fan, the air outlet head is arranged at the upper part of the left end face of the right mounting frame, the fan is arranged at the upper part of the right end face of the right mounting frame, and the output end of the fan is connected with the air outlet head; after the production and processing is completed to the equipment, the sideslip device transports the lower heating mould to auxiliary platform upside, later opens the fan and carries out the cooling of blowing through the air-out head to the product on the lower heating mould for the cooling rate of product has improved the production efficiency of device.
Preferably, a plurality of groups of second vibration motors are respectively horizontally arranged on the front end face and the rear end face of the lower heating die; and the second vibration motor is started in the process that the raw materials are discharged into the lower heating die by the discharging device, so that the raw materials in the lower heating die can be uniformly distributed at the bottom, the production of a subsequent pressure device is facilitated, and the practicability of the device is improved.
Preferably, a group of pressure switches are respectively arranged on the upper part of the right end face of the left mounting frame and the left end face of the right mounting frame; when the lower heating die horizontally moves on the sliding rail to strike the pressure switch, the pressure switch transmits signals to the PLC controller, and the PLC controller controls the speed reducing motor to be closed, so that collision damage between equipment is prevented
By adopting the technical scheme, the utility model has the following technical progress.
According to the utility model, the product is processed at high pressure and high temperature through the pressure device, the processing space is isolated from the outside, the injury to operators in the production process of equipment is prevented, and the operators can observe the production process conveniently; the raw materials are driven to enter different processing areas through the transverse moving device, the raw materials are automatically added into the pressure device through the blanking device, and the single addition is automatically weighed, so that the labor intensity of operators is reduced, and the production efficiency of the device is improved; the temperature reduction device accelerates the temperature reduction of the product, shortens the production time, and improves the production efficiency of the device and the practicability of the device.
Drawings
FIG. 1 is a schematic cross-sectional view of the present utility model;
FIG. 2 is a schematic elevational view of the present utility model;
FIG. 3 is a schematic diagram of the axial side structure of a lamp holder and an LED lamp;
FIG. 4 is a schematic diagram of an axial side structure of the cooling device;
Wherein: 1. an operation table; 2. a door frame; 3. processing an observation window; 4. a PLC controller; 5. a hydraulic cylinder; 6. an upper heating template; 7. a lamp holder; 8. an LED lamp; 9. a limit column; 10. a support platform; 11. an auxiliary platform; 12. a mounting frame; 13. a speed reducing motor; 14. a screw rod; 15. a lower heating die; 16. a storage bin; 17. a material observation window; 18. a first electromagnetic valve; 19. a tension sensor; 20. a weighing hopper; 21. a first vibration motor; 22. a second electromagnetic valve; 23. an air outlet head; 24. a blower; 25. a second vibration motor; 26. and a pressure switch.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description.
Example 1
A small-size press vulcanizer for sealing strip production, as shown in fig. 1, 2, 3 and 4, includes pressure device, sideslip device and heat sink, and sideslip device installs on pressure device, and the heat sink is installed on the sideslip device.
The pressure device comprises an operation table 1, a door frame 2, a processing observation window 3, a PLC controller 4, a hydraulic cylinder 5, an upper heating template 6, a lamp bracket 7, an LED lamp 8, a limiting column 9 and a supporting platform 10, wherein the door frame 2 is installed on the upper end face of the operation table 1, the processing observation window 3 is installed on the front end face of the door frame 2, the PLC controller 4 is installed on the front end face of the door frame 2, the LED lamp 8 is installed on the rear end face of the door frame 2 through the lamp bracket 7, the output end of the LED lamp 8 is inclined downwards, the hydraulic cylinder 5 is installed on the upper end face of the door frame 2, the moving end of the hydraulic cylinder 5 penetrates through the upper end face of the door frame 21 to extend into the door frame 2 and be connected with the upper end face of the upper heating template 6, a plurality of groups of limiting columns 9 are vertically installed on the inner edge of the door frame 2, the plurality of groups of limiting columns 9 penetrate through the upper heating template 6 to be connected with the upper heating template 6, and the supporting platform 10 is installed on the upper end face of the operation table 1.
The transverse moving device comprises an auxiliary platform 11, a mounting frame 12, a gear motor 13, a screw rod 14 and a lower heating die 15, wherein the upper part of the right end face of the operation table 1 is connected with the auxiliary platform 11, the lower end face of the auxiliary platform 11 is connected with the right end face of the operation table 1 in a reinforcing manner through a ribbed plate, a group of mounting frames 12 are respectively mounted on the right part of the upper end face of the auxiliary platform 11 and the left part of the upper end face of the operation table 1, the left end and the right end of the screw rod 14 are respectively horizontally connected with the two groups of mounting frames 12, the gear motor 13 is mounted on the left end face of the left mounting frame 12, the output end of the gear motor 13 penetrates through the left mounting frame 12 to be connected with the screw rod 14, a sliding rail is arranged on the upper end face of the supporting platform 10, and extends rightwards to the left end face of the right mounting frame 12, and the lower heating die 15 is mounted on the sliding rail and connected with the screw rod 14 through nuts.
A plurality of groups of second vibration motors 25 are horizontally installed on the front and rear end surfaces of the lower heating mold 15, respectively. A set of pressure switches 26 are respectively mounted on the upper portion of the right end face of the left mounting frame 12 and the left end face of the right mounting frame 12.
The cooling device comprises an air outlet head 23 and a fan 24, the air outlet head 23 is arranged on the upper portion of the left end face of the right mounting frame 12, the fan 24 is arranged on the upper portion of the right end face of the right mounting frame 12, and the output end of the fan 24 is connected with the air outlet head 23.
Firstly, an operator puts weighed raw materials into a lower heating die 15, simultaneously starts a speed reducing motor 13 to transmit power to a screw rod 14 to drive the screw rod 14 to rotate, drives the lower heating die 15 to slowly move leftwards at the lower side of a second electromagnetic valve 22 through the transmission of nuts on the screw rod 14 and the lower heating die 15, moves the lower heating die 15 to the lower side of an upper heating die plate 6 after feeding is completed, controls a hydraulic cylinder 5 to extend so that the upper heating die plate 6 moves downwards to provide a high-temperature high-pressure environment for the raw materials in cooperation with the lower heating die 15, controls the lower heating die 15 to move rightwards after finishing processing until the right end face of the lower heating die 15 impacts a right side pressure switch 26, transmits a signal to a PLC (programmable logic controller) 4 to control the speed reducing motor 13 to be closed, simultaneously starts a fan 24 and performs blowing cooling on a product on the lower heating die 15 through an air outlet head 23, and takes out the product after cooling is completed;
According to the embodiment, the product is processed at high pressure and high temperature through the pressure device, the processing space is isolated from the outside, the injury to operators in the production process of equipment is prevented, and the operators can observe the production process conveniently; the raw materials are driven to enter different processing areas by a traversing device; the temperature reduction device accelerates the temperature reduction of the product, shortens the production time, and improves the production efficiency of the device and the practicability of the device.
Example 2
The embodiment is an improvement on the basis of embodiment 1 and comprises a blanking device which is arranged on a pressure device; the raw materials are automatically added into the pressure device through the blanking device, and the single addition is automatically weighed, so that the labor intensity of operators is reduced, and the production efficiency of the device is improved.
The discharging device comprises a storage bin 16, a material observation window 17, a first electromagnetic valve 18, a tension sensor 19, a weighing hopper 20, a first vibration motor 21 and a second electromagnetic valve 22, wherein the storage bin 16 is arranged on the right part of the upper end face of the portal frame 2, the material observation window 17 is arranged on the front end face of the storage bin 16, the lower part of the storage bin 16 is arranged into a conical hopper shape, a discharge hole is formed in the lower end face of the storage bin 16, the first electromagnetic valve 18 is arranged on the discharge hole, the weighing hopper 20 is connected with the lower end face of the storage bin 16 through a connecting rod, the tension sensor 19 is arranged on the connecting rod, the first vibration motor 21 is arranged on the side face of the weighing hopper 20, and the second electromagnetic valve 22 is arranged on the lower end face of the weighing hopper 20.
Starting a first electromagnetic valve 18 to discharge raw materials in a storage bin 16 into a weighing hopper 20, monitoring the weight change of the weighing hopper 20 through a plurality of groups of tension sensors 19 on connecting rods, transmitting data to a PLC (programmable logic controller) 4, controlling the first electromagnetic valve 18 to be closed by the PLC 4 when the mass of the weighing hopper 20 reaches a set value, starting a second electromagnetic valve 22 to discharge the raw materials into a lower heating die 15, uniformly scattering the raw materials in the lower heating die 15 by matching with a transverse moving device, and simultaneously starting a first vibrating motor 21 to uniformly discharge the second electromagnetic valve 22;
As shown in fig. 1 to 4, when the utility model works, firstly, the first electromagnetic valve 18 is opened to discharge raw materials in the storage bin 16 into the weighing hopper 20, the weight change of the weighing hopper 20 is monitored through the tension sensors 19 on the plurality of groups of connecting rods, data are transmitted to the PLC controller 4, and when the weight of the weighing hopper 20 reaches a set value, the PLC controller 4 controls the first electromagnetic valve 18 to be closed, and the second electromagnetic valve 22 is opened to discharge the raw materials into the lower heating die 15; simultaneously, a speed reducing motor 13 is started to transmit power to a screw rod 14 to drive the screw rod 14 to rotate, the screw rod 14 and a nut on a lower heating die 15 are driven to drive the lower heating die 15 to slowly move leftwards at the lower side of a second electromagnetic valve 22, and a second vibrating motor 25 is started to uniformly distribute raw materials in the lower heating die 15 at the bottom; after the feeding is finished, the lower heating die 15 is moved to the lower side of the upper heating die plate 6, the hydraulic cylinder 5 is controlled to extend, the upper heating die plate 6 is controlled to move downwards to match with the lower heating die 15 to provide a high-temperature high-pressure environment for raw materials, the lower heating die 15 is controlled to move rightwards after the processing is finished until the right end face of the lower heating die 15 hits the right side pressure switch 26, the right side pressure switch 26 transmits signals to the PLC 4 to control the gear motor 13 to be closed, meanwhile, the fan 24 is started, the air outlet head 23 is used for blowing and cooling products on the lower heating die 15, and the products are taken out after the cooling is finished.
The hydraulic cylinder 5, the LED lamp 8, the first vibration motor 21, the second electromagnetic valve 22, the first electromagnetic valve 18, the tension sensor 19, the second vibration motor 25, the gear motor 13, the PLC 4, the fan 24 and the pressure switch 26 are purchased in the market, and the hydraulic cylinder can be installed and operated by a person skilled in the art according to the attached instruction without the creative labor of the person skilled in the art.
Claims (7)
1. A small-size press vulcanizer for sealing strip production, its characterized in that includes pressure device, sideslip device, unloader and heat sink, and sideslip device installs on pressure device, and the unloader is installed on pressure device, and the heat sink is installed on sideslip device.
2. The small-sized vulcanizing press for producing sealing strips according to claim 1, wherein the pressure device comprises an operation table (1), a door frame (2), a processing observation window (3), a PLC (programmable logic controller) (4), a hydraulic cylinder (5), an upper heating template (6), a lamp bracket (7), an LED lamp (8), a limiting column (9) and a supporting platform (10), wherein the door frame (2) is installed on the upper end face of the operation table (1), the processing observation window (3) is installed on the front end face of the door frame (2), the PLC (4) is installed on the front end face of the door frame (2), the LED lamp (8) is installed on the rear end face in the door frame (2) through the lamp bracket (7), the output end of the LED lamp (8) is inclined downwards, the hydraulic cylinder (5) is installed on the upper end face of the door frame (2), the moving end of the hydraulic cylinder (5) extends to the upper end face of the door frame (2) to be connected with the upper end face of the upper heating template (6), a plurality of groups of limiting columns (9) are vertically installed on the upper edge of the door frame (2), the plurality of groups of limiting columns (9) penetrate the upper heating template (6) to be connected with the upper end face of the upper heating template (6), and the upper heating platform (10) is installed on the upper end face of the door frame (1).
3. The small-sized vulcanizing press for producing sealing strips according to claim 2, wherein the traversing device comprises an auxiliary platform (11), a mounting frame (12), a gear motor (13), a screw (14) and a lower heating die (15), wherein the auxiliary platform (11) is connected to the upper part of the right end face of the operating table (1), the lower end face of the auxiliary platform (11) is fixedly connected with the right end face of the operating table (1) through a ribbed plate, a group of mounting frames (12) are respectively mounted on the right part of the upper end face of the auxiliary platform (11) and the left part of the upper end face of the operating table (1), the left end and the right end of the screw (14) are respectively horizontally connected with the two groups of mounting frames (12), the gear motor (13) is mounted on the left end face of the left mounting frame (12), the output end of the gear motor (13) penetrates through the left mounting frame (12) to be connected with the screw (14), a slide rail is arranged on the upper end face of the supporting platform (10), the slide rail extends rightward to the left end face of the right mounting frame (12), and the lower heating die (15) is mounted on the slide rail and is connected with the screw (14) through nuts.
4. The small-sized vulcanizing press for sealing strip production according to claim 2, wherein the discharging device comprises a storage bin (16), a material observation window (17), a first electromagnetic valve (18), a tension sensor (19), a weighing hopper (20), a first vibration motor (21) and a second electromagnetic valve (22), the storage bin (16) is installed on the right part of the upper end face of the portal (2), the material observation window (17) is installed on the front end face of the storage bin (16), the lower part of the storage bin (16) is arranged into a conical hopper shape, a discharge hole is formed in the lower end face of the storage bin (16) and is provided with the first electromagnetic valve (18), the weighing hopper (20) is connected with the lower end face of the storage bin (16) through a connecting rod, the tension sensor (19) is installed on the connecting rod, the first vibration motor (21) is installed on the side face of the weighing hopper (20), and the second electromagnetic valve (22) is installed on the lower end face of the weighing hopper (20).
5. A small-sized vulcanizing press for producing sealing strips according to claim 3, characterized in that the cooling device comprises an air outlet head (23) and a fan (24), the air outlet head (23) is arranged on the upper part of the left end face of the right mounting frame (12), the fan (24) is arranged on the upper part of the right end face of the right mounting frame (12), and the output end of the fan (24) is connected with the air outlet head (23).
6. A small-sized press vulcanizer for sealing strip production according to claim 3, characterized in that a plurality of sets of second vibration motors (25) are horizontally installed on the front and rear end surfaces of the lower heating die (15), respectively.
7. A small press vulcanizer for sealing strip production according to claim 3, characterized in that a set of pressure switches (26) are mounted on the upper part of the right end face of the left mounting frame (12) and the left end face of the right mounting frame (12), respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322815544.0U CN220883093U (en) | 2023-10-20 | 2023-10-20 | A small-size press vulcanizer for sealing strip production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322815544.0U CN220883093U (en) | 2023-10-20 | 2023-10-20 | A small-size press vulcanizer for sealing strip production |
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| Publication Number | Publication Date |
|---|---|
| CN220883093U true CN220883093U (en) | 2024-05-03 |
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ID=90872892
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322815544.0U Active CN220883093U (en) | 2023-10-20 | 2023-10-20 | A small-size press vulcanizer for sealing strip production |
Country Status (1)
| Country | Link |
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| CN (1) | CN220883093U (en) |
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2023
- 2023-10-20 CN CN202322815544.0U patent/CN220883093U/en active Active
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