CN220242199U - Automatic rubber compression molding vulcanizing mechanism - Google Patents
Automatic rubber compression molding vulcanizing mechanism Download PDFInfo
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- CN220242199U CN220242199U CN202321963241.7U CN202321963241U CN220242199U CN 220242199 U CN220242199 U CN 220242199U CN 202321963241 U CN202321963241 U CN 202321963241U CN 220242199 U CN220242199 U CN 220242199U
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- 238000000748 compression moulding Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 claims description 6
- 238000004073 vulcanization Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000001816 cooling Methods 0.000 abstract description 9
- 241000252254 Catostomidae Species 0.000 description 19
- 239000002994 raw material Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000007723 die pressing method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of rubber compression molding, in particular to an automatic rubber compression molding vulcanizing mechanism, which is used for simultaneously carrying out compression molding on a plurality of groups of molds through a compression molding device, so that the production efficiency of the device is improved; the transverse moving device drives the die to enter different processing spaces, so that the automation degree of the device is improved; the cooling speed of the rubber product is accelerated through the demolding device, and the rubber product is automatically taken out, so that the production efficiency of the device is improved; the rubber products taken out of the demolding device are carried and transported through the conveying device, the practicability of the device is improved, the moving range of the traversing device is limited through the limiting device, collision among the devices is prevented, and the practicability of the device is improved; the device comprises a die assembly, a traversing device, a demolding device, a conveying device and a limiting device, wherein the traversing device is arranged on the die assembly, the demolding device is arranged on the die assembly, the conveying device is arranged on the die assembly, and the limiting device is arranged on the die assembly.
Description
Technical Field
The utility model relates to the technical field of rubber compression molds, in particular to an automatic rubber compression mold vulcanizing mechanism.
Background
Vulcanized rubber refers to vulcanized rubber, has the characteristics of no viscosity, difficult breakage and the like, and rubber products are mostly made of the rubber; also known as cooked rubber, known as rubber or rubber; the rubber is generally called after being vulcanized. The vulcanized raw rubber forms a space three-dimensional structure, and has higher elasticity, heat resistance, tensile strength, insolubility in organic solvents and the like; in the production process of rubber products, various rubber compounding agents and raw rubber are required to be mixed together at present to prepare a rubber compound, and the rubber compound is vulcanized under certain technological conditions, namely certain temperature, pressure and time.
The Chinese patent with the application number of CN201020619553.2 in the prior art relates to an automatic rubber compression molding vulcanizing mechanism, which comprises a temperature control device, a driving device and a top mold device, and can improve the overall utilization rate of equipment, so that the equipment can be closely matched, the work is compact, and the work efficiency is greatly improved; meanwhile, as the vulcanization time is ensured, the product qualification rate is greatly improved.
However, in actual use, the device needs to be cooled for a certain time after the compression molding is completed, so that the rubber product is subjected to mold ejection after having certain hardness, otherwise, the surface of the rubber product is easily damaged, the production time of equipment is increased, and the production efficiency of the equipment is reduced.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a device which is used for simultaneously carrying out compression molding on a plurality of groups of dies through a compression molding device, so that the production efficiency of the device is improved; the transverse moving device drives the die to enter different processing spaces, so that the automation degree of the device is improved; the cooling speed of the rubber product is accelerated through the demolding device, and the rubber product is automatically taken out, so that the production efficiency of the device is improved; the rubber product taken out of the demolding device is carried and transported through the conveying device, the practicability of the device is improved, the moving range of the traversing device is limited through the limiting device, collision among all devices is prevented, and the practicability of the device is improved.
The utility model relates to an automatic rubber compression molding vulcanizing mechanism; the device comprises a die pressing device, a traversing device, a demolding device, a conveying device and a limiting device, wherein the traversing device is arranged on the die pressing device; the stamping device is used for simultaneously carrying out stamping processing on a plurality of groups of dies, so that the production efficiency of the device is improved; the transverse moving device drives the die to enter different processing spaces, so that the automation degree of the device is improved; the cooling speed of the rubber product is accelerated through the demolding device, and the rubber product is automatically taken out, so that the production efficiency of the device is improved; the rubber products taken out of the demolding device are carried and transported through the conveying device, the practicability of the device is improved, the moving range of the traversing device is limited through the limiting device, collision among the devices is prevented, and the practicability of the device is improved.
Preferably, the die assembly comprises an operation table, a door frame, a press, an upper die seat and a lower die seat, wherein the door frame is arranged on the upper end face of the operation table, the press is arranged on the upper end face of the door frame, the moving end of the press penetrates through the upper end face of the door frame to extend to the lower side of the door frame to be connected with the upper die seat, the lower die seat is arranged on the upper end face of the operation table, and a plurality of groups of dies are arranged on the lower die seat; the device has the capability of simultaneously finishing the compression molding of a plurality of groups of rubber products by a plurality of groups of molds on the lower mold seat, so that the production efficiency of the device is improved; and (3) starting the press machine to transmit power to the upper die seat, and extruding the rubber on the lower die seat die downwards through the upper die seat, so that the rubber raw material is pressed and deformed into a rubber product.
Preferably, the transverse moving device comprises a supporting plate, transverse moving tracks, a screw rod and a first gear motor, wherein the left end face and the right end face of the operating platform are respectively connected with the supporting plate, the screw rods are arranged on the two groups of supporting plates through brackets, a group of transverse moving tracks are respectively arranged on the supporting plate and the upper end face of the operating platform front and back, the lower die seat can move on the transverse moving tracks, the screw rods penetrate through the lower die seat and are connected with the lower die seat through nuts, the first gear motor is arranged on the bracket of the supporting plate, and the output end of the first gear motor is connected with one end of the screw rod; the first gear motor is started to transmit power to the screw rod to drive the screw rod to rotate, the lower die seat is driven to transversely move on the transverse moving track through connection of the screw rod and the lower die seat by nuts, and therefore rubber raw materials are driven to enter different processing areas, and practicality of the device is improved.
Preferably, the demolding device comprises an electric cylinder, a lifting platform, a pressure switch, an air pump and a sucker, wherein the electric cylinder is arranged at the left part of the upper end surface of the portal, the moving end of the electric cylinder penetrates through the upper end surface of the portal and extends to the lower side of the portal to be connected with the lifting platform, a plurality of groups of connecting rods are arranged on the lower end surface of the lifting platform, the pressure switch is arranged on each connecting rod, the air pump is arranged on the side surface of each connecting rod, the sucker is arranged at the lower part of each connecting rod, an air hole is formed in the inner top of the sucker and is connected with the output end of the air pump, and a rectangular hole is formed in the upper end surface of the left supporting plate; after the rubber product is finished in a compression mold, the traversing device moves the lower die seat to the left to the lower side of the lifting platform, the electric cylinders are controlled to extend to enable a plurality of groups of suckers on the lower side of the lifting platform to move downwards to the upper side of the corresponding die, the air pump is started to convey outside air to the suckers in a pressurizing mode, the suckers blow to the rubber product, accordingly, the rubber product is cooled, after the cooling is finished, the electric cylinders are controlled to extend continuously, the air pump is closed to enable the suckers to move downwards to be tightly attached to the rubber product, each group of pressure is monitored through the pressure switch, when the pressure is larger than a set value, the pressure switch controls the electric cylinders to stop extending, suction exists between the suckers and the rubber product at the moment, the electric cylinders are controlled to extend to enable the suckers to separate the rubber product from the dies on the lower die seat, then the traversing device is controlled to move the lower die seat to leftmost side for raw material filling, and meanwhile the air pump is started to be located in the sucker for inflation, and the rubber product is enabled to fall onto the conveying device.
Preferably, the conveying device comprises a second gear motor, a conveying shaft and a conveying belt, wherein the left side of the operating platform is horizontally provided with a plurality of groups of conveying shafts through a bracket, the conveying belt is sleeved on the plurality of groups of conveying shafts, the left end surface of the bracket is provided with the second gear motor, the output end of the second gear motor is connected with the conveying shaft at the rearmost part, and the rear part of the conveying belt is positioned at the lower side of the lifting platform; and the second gear motor is started to transmit power to the connected transmission shafts, and the rubber products falling on the transmission belts are driven to move to the next processing area through the cooperation of the multiple groups of transmission shafts and the transmission belts, so that the automation degree of the device is improved, and the labor intensity of operators is reduced.
Preferably, the limiting device comprises a touch switch and a PLC controller, a group of touch switches are respectively arranged on the left bracket and the right bracket on the supporting plate, and the PLC controller is arranged on the front end face of the portal frame; when the lower die seat carries out transverse movement along with the transverse moving device, after the lower die seat collides with the touch switch, the touch switch transmits signals to the PLC controller, the PLC controller controls the first gear motor to be closed, collision damage between equipment is prevented, and the protection performance of the device is improved.
Compared with the prior art, the utility model has the beneficial effects that: the stamping device is used for simultaneously carrying out stamping processing on a plurality of groups of dies, so that the production efficiency of the device is improved; the transverse moving device drives the die to enter different processing spaces, so that the automation degree of the device is improved; the cooling speed of the rubber product is accelerated through the demolding device, and the rubber product is automatically taken out, so that the production efficiency of the device is improved; the rubber products taken out of the demolding device are carried and transported through the conveying device, the practicability of the device is improved, the moving range of the traversing device is limited through the limiting device, collision among the devices is prevented, and the practicability of the device is improved.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is a schematic cross-sectional view of a conveyor;
FIG. 4 is a schematic diagram of an axial structure of the traversing device;
the reference numerals in the drawings: 1. an operation table; 2. a door frame; 3. a press; 4. an upper die holder; 5. a lower die holder; 6. a support plate; 7. a traversing rail; 8. a screw rod; 9. a first gear motor; 10. an electric cylinder; 11. a lifting platform; 12. a pressure switch; 13. an air pump; 14. a suction cup; 15. a second gear motor; 16. a conveying shaft; 17. a conveyor belt; 18. a touch switch; 19. and a PLC controller.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
As shown in fig. 1, 2, 3 and 4, the traversing device is arranged on the die assembly, the conveying device is arranged on the die assembly, and the limiting device is arranged on the die assembly;
firstly, raw materials are added into a plurality of groups of dies on the upper end surface of a lower die seat 5, then a first gear motor 9 is started to transmit power to a screw rod 8 to drive the screw rod 8 to rotate, the lower die seat 5 is driven to transversely move on a transverse moving track 7 through the connection of the screw rod 8 and the lower die seat 5 by nuts, the lower die seat 5 is positioned on the right lower side of an upper die seat 4, then a press machine 3 is started to transmit power to the upper die seat 4, and rubber on the dies of the lower die seat 5 is extruded downwards through the upper die seat 4 so that the rubber raw materials are pressed and deformed into rubber products; then, the lower die seat 5 is driven to move leftwards through the transverse moving device, when the left end face of the lower die seat 5 collides with the left touch switch 18, the touch switch 18 transmits signals to the PLC controller 19, the PLC controller 19 controls the first gear motor 9 to be closed, an operator waits for cooling a rubber product and then takes down the rubber product to be placed on the conveyor belt 17, and simultaneously, the second gear motor 15 is started to transmit power to the connected conveyor shafts 16, and a plurality of groups of conveyor shafts 16 are matched with the conveyor belt 17 to drive the rubber product falling on the conveyor belt 17 to move to a next processing area;
the pressing die device comprises an operation table 1, a door frame 2, a press machine 3, an upper die seat 4 and a lower die seat 5, wherein the door frame 2 is arranged on the upper end face of the operation table 1, the press machine 3 is arranged on the upper end face of the door frame 2, the moving end of the press machine 3 penetrates through the upper end face of the door frame 2 to extend to the lower side of the door frame 2 to be connected with the upper die seat 4, the lower die seat 5 is arranged on the upper end face of the operation table 1, and a plurality of groups of dies are arranged on the lower die seat 5;
the transverse moving device comprises a support plate 6, transverse moving tracks 7, a lead screw 8 and a first gear motor 9, wherein the support plate 6 is respectively connected to the left and right of the upper end face of the operation table 1, the lead screw 8 is arranged on the two groups of support plates 6 through a bracket, a group of transverse moving tracks 7 are respectively arranged on the support plate 6 and the upper end face of the operation table 1 front and back, the lower die seat 5 can move on the transverse moving tracks 7, the lead screw 8 passes through the lower die seat 5 and is connected with the lower die seat 5 through a nut, the first gear motor 9 is arranged on the bracket of the support plate 6, and the output end of the first gear motor 9 is connected with one end of the lead screw 8;
the conveying device comprises a second gear motor 15, a conveying shaft 16 and a conveying belt 17, wherein a plurality of groups of conveying shafts 16 are horizontally arranged on the left side of the operating platform 1 through a bracket, the conveying belt 17 is sleeved on the plurality of groups of conveying shafts 16, the second gear motor 15 is arranged on the left end face of the bracket, the output end of the second gear motor 15 is connected with the rearmost conveying shaft 16, and the rear part of the conveying belt 17 is arranged on the lower side of the lifting platform 11;
the limiting device comprises a touch switch 18 and a PLC (programmable logic controller) 19, a group of touch switches 18 are respectively arranged on left and right brackets on the supporting plate 6, and the PLC 19 is arranged on the front end face of the portal 2;
the stamping device is used for simultaneously carrying out stamping processing on a plurality of groups of dies, so that the production efficiency of the device is improved; the transverse moving device drives the die to enter different processing spaces, so that the automation degree of the device is improved; the rubber products taken out of the demolding device are carried and transported through the conveying device, the practicability of the device is improved, the moving range of the traversing device is limited through the limiting device, collision among the devices is prevented, and the practicability of the device is improved.
Example 2
The improvement on the first embodiment comprises a demoulding device which is arranged on the die pressing device;
the cooling speed of the rubber product is accelerated through the demolding device, and the rubber product is automatically taken out, so that the production efficiency of the device is improved;
after the rubber product is finished in compression molding, the traversing device moves the lower die seat 5 to the left below the lifting platform 11, the electric cylinder 10 is controlled to extend to enable a plurality of groups of suckers 14 on the lower side of the lifting platform 11 to move downwards to the upper side of the corresponding die, the air pump 13 is started, the air pump 13 is used for pressurizing and transmitting outside air to the suckers 14, the rubber product is blown to the suckers 14, so that the rubber product is cooled, after the cooling is finished, the electric cylinder 10 is controlled to extend continuously, the air pump 13 is closed to enable the suckers 14 to move downwards to cling to the rubber product, each group of pressure is monitored through the pressure switch 12, when the pressure is larger than a set value, the pressure switch 12 is used for controlling the electric cylinder 10 to stop extending, suction exists between the suckers 14 and the rubber product at the moment, the electric cylinder 10 is controlled to extend to enable the suckers 14 to separate the rubber product from the die on the lower die seat 5, then the traversing device is controlled to move the lower die seat 5 to the leftmost side for raw material filling, and the air pump 13 is started to be positioned in the sucker 14 for inflating, so that the rubber product is enabled to drop onto the conveying device;
the demolding device comprises an electric cylinder 10, a lifting platform 11, a pressure switch 12, an air pump 13 and a sucker 14, wherein the electric cylinder 10 is installed at the left part of the upper end face of the portal 2, the moving end of the electric cylinder 10 penetrates through the upper end face of the portal 2 to extend to the lower side of the portal 2 to be connected with the lifting platform 11, a plurality of groups of connecting rods are arranged on the lower end face of the lifting platform 11, the pressure switch 12 is installed on each connecting rod, the air pump 13 is installed on the side face of each connecting rod, the sucker 14 is installed at the lower part of each connecting rod, air holes are formed in the inner top of the sucker 14 and are connected with the output end of the air pump 13, and rectangular holes are formed in the upper end face of the left supporting plate 6.
As shown in fig. 1 to 4, in the automatic rubber press-molding vulcanizing mechanism of the present utility model, during operation, firstly, raw materials are added into a plurality of groups of molds on the upper end surface of a lower mold seat 5, then, a first gear motor 9 is started to transmit power to a screw rod 8 to drive the screw rod 8 to rotate, the lower mold seat 5 is driven to transversely move on a transverse moving track 7 through the connection of the screw rod 8 and the lower mold seat 5 by nuts, the lower mold seat 5 is positioned on the right lower side of an upper mold seat 4, then, a press machine 3 is started to transmit power to the upper mold seat 4, and rubber on the lower mold seat 5 is pressed downwards by the upper mold seat 4, so that the rubber raw materials are deformed into rubber products under pressure; then, when the left end face of the lower die seat 5 is driven to move leftwards through the traversing device and collides with the left touch switch 18, the touch switch 18 transmits signals to the PLC controller 19, the PLC controller 19 controls the first gear motor 9 to be closed, controls the electric cylinder 10 to extend so that a plurality of groups of suckers 14 on the lower side of the lifting platform 11 move downwards to the upper side of the corresponding die, opens the air pump 13, the air pump 13 transmits external air to the suckers 14 in a pressurizing mode, the suckers 14 blow the rubber products to cool down, after cooling is completed, the electric cylinder 10 is controlled to extend continuously and close the air pump 13 so that the suckers 14 move downwards to be closely attached to the rubber products, the pressure switch 12 monitors each group of pressure, when the pressure is larger than a set value, the pressure switch 12 controls the electric cylinder 10 to stop extending, suction exists between the suckers 14 and the rubber products, controls the electric cylinder 10 to extend so that the suckers 14 separate the rubber products from the dies on the lower die seat 5, then controls the traversing device to move the lower die seat 5 to the leftmost side to fill raw materials, and simultaneously opens the air pump 13 to be filled in the suckers 14 so that the rubber products are filled, and the rubber products are separated onto the conveyor belt 17, and the conveyor belt 16 is driven by the second gear motor 15 to move to the conveyor shafts 16 to be matched with the conveyor belt 17 to move to a processing region.
The second gear motor 15, the touch switch 18, the air pump 13, the pressure switch 12, the electric cylinder 10, the press 3, the first gear motor 9 and the PLC controller 19 of the rubber automatic compression molding vulcanizing mechanism are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached using instructions without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (6)
1. The utility model provides an automatic moulding-die vulcanization mechanism of rubber, its characterized in that includes die assembly, sideslip device, shedder, conveyer and stop device, and sideslip device installs on die assembly, and shedder installs on die assembly, and conveyer installs on die assembly, and stop device installs on die assembly.
2. An automatic rubber press molding vulcanizing mechanism as claimed in claim 1, wherein the press molding device comprises an operation table (1), a door frame (2), a press machine (3), an upper mold seat (4) and a lower mold seat (5), wherein the door frame (2) is arranged on the upper end face of the operation table (1), the press machine (3) is arranged on the upper end face of the door frame (2), the movable end of the press machine (3) penetrates through the upper end face of the door frame (2) to extend to the lower side of the door frame (2) to be connected with the upper mold seat (4), the lower mold seat (5) is arranged on the upper end face of the operation table (1), and a plurality of groups of molds are arranged on the lower mold seat (5).
3. The automatic rubber press molding vulcanizing mechanism as claimed in claim 2, wherein the traversing device comprises a supporting plate (6), traversing rails (7), a screw rod (8) and a first gear motor (9), the supporting plate (6) is respectively connected with the left and right of the upper end face of the operating table (1), the screw rods (8) are arranged on the two groups of supporting plates (6) through brackets, a group of traversing rails (7) are respectively arranged on the supporting plate (6) and the upper end face of the operating table (1) front and back, the lower die seat (5) can move on the traversing rails (7), the screw rods (8) penetrate through the lower die seat (5) and are connected with the lower die seat (5) through nuts, the first gear motor (9) is arranged on the brackets of the supporting plate (6), and the output end of the first gear motor (9) is connected with one end of the screw rod (8).
4. The automatic rubber compression molding vulcanizing mechanism according to claim 2, wherein the demolding device comprises an electric cylinder (10), a lifting platform (11), a pressure switch (12), an air pump (13) and a suction cup (14), the electric cylinder (10) is installed at the left part of the upper end face of the portal frame (2), the moving end of the electric cylinder (10) penetrates through the upper end face of the portal frame (2) to extend to the lower side of the portal frame (2) to be connected with the lifting platform (11), a plurality of groups of connecting rods are arranged on the lower end face of the lifting platform (11), the pressure switch (12) is installed on each connecting rod, the air pump (13) is installed on the side face of each connecting rod, the suction cup (14) is installed at the lower part of each connecting rod, an air hole is formed in the inner top of each suction cup (14) and is connected with the output end of each air pump (13), and a rectangular hole is formed in the upper end face of each left supporting plate (6).
5. An automatic rubber press-molding vulcanizing mechanism as claimed in claim 2, characterized in that the conveying device comprises a second gear motor (15), conveying shafts (16) and a conveying belt (17), wherein a plurality of groups of conveying shafts (16) are horizontally arranged on the left side of the operating platform (1) through a support, the conveying belt (17) is sleeved on the plurality of groups of conveying shafts (16), the second gear motor (15) is arranged on the left end face of the support, the output end of the second gear motor (15) is connected with the rearmost conveying shaft (16), and the rear part of the conveying belt (17) is positioned on the lower side of the lifting platform (11).
6. An automatic rubber press molding vulcanizing mechanism as claimed in claim 2, wherein the limiting device comprises a touch switch (18) and a PLC (programmable logic controller) (19), a group of touch switches (18) are respectively arranged on the left bracket and the right bracket on the supporting plate (6), and the PLC (19) is arranged on the front end face of the door frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321963241.7U CN220242199U (en) | 2023-07-25 | 2023-07-25 | Automatic rubber compression molding vulcanizing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321963241.7U CN220242199U (en) | 2023-07-25 | 2023-07-25 | Automatic rubber compression molding vulcanizing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220242199U true CN220242199U (en) | 2023-12-26 |
Family
ID=89271918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321963241.7U Active CN220242199U (en) | 2023-07-25 | 2023-07-25 | Automatic rubber compression molding vulcanizing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220242199U (en) |
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2023
- 2023-07-25 CN CN202321963241.7U patent/CN220242199U/en active Active
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