CN220877870U - Filter cloth curved-sheet hanging mechanism and filter press cake discharging device comprising same - Google Patents
Filter cloth curved-sheet hanging mechanism and filter press cake discharging device comprising same Download PDFInfo
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- CN220877870U CN220877870U CN202420714080.6U CN202420714080U CN220877870U CN 220877870 U CN220877870 U CN 220877870U CN 202420714080 U CN202420714080 U CN 202420714080U CN 220877870 U CN220877870 U CN 220877870U
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Abstract
The utility model discloses a filter cloth yeast Zhang Pigua mechanism and a filter press cake discharging device comprising the same, which belong to the technical field of filter press separation equipment. According to the filter cloth bending Zhang Pigua mechanism for the cake unloading device of the filter press, the filter cloth is lifted up to leave the filter plate through the filter cloth hanging rod, a certain included angle is formed between the filter cloth and the filter plate, the shaking amplitude of the filter cloth is increased, and the shedding efficiency of residual filter cakes adhered on the filter cloth is higher. The diamond-shaped four-bar mechanism has reasonable installation structure with the draping bar, the cloth supporting bar and the installation seat, reduces the size of the filter cloth bending draping mechanism, and is convenient and quick to detach the filter cloth. The portal frame provided with the vibrating mechanism is driven by the plate pulling device, so that the cake unloading efficiency is improved.
Description
Technical Field
The utility model relates to a filter cloth yeast Zhang Pigua mechanism and a filter press cake discharging device comprising the same, and belongs to the technical field of filter press separation equipment.
Background
The filter press is equipment for solid-liquid separation, and is widely used in municipal environmental protection, food and beverage, chemical pharmacy, petrochemical industry, printing and dyeing, papermaking, batteries, chemical industry and other related industries. When the filter press works, each filter plate is pressed between the thrust plate and the pressing plate through the oil cylinder, a filter chamber wrapped by filter cloth is formed between each filter plate, solid particles are trapped in the filter chamber by the filter cloth to form a filter cake in the flowing process of the filter chamber after the material is pumped into the filter chamber, and filtrate is discharged out of the filter chamber through the filter cloth, so that solid-liquid separation of the material is realized. After the filtration is completed, the compacting plates are retracted along with the oil cylinder, and the filter plates are pulled open in sequence through the plate pulling device to unload cakes. For the more viscous materials, the formed filter cake is easy to adhere to the filter cloth and is difficult to naturally fall off from the filter cloth.
The patent with the publication number of CN219072194U provides a filter cloth supporting mechanism and a cake unloading mechanism, and the supporting rod suspending the filter cloth can be vibrated by a vibrating cylinder, so that the filter cloth shakes, and a filter cake adhered to the filter cloth shakes off. When the viscosity of the filter cake is large, the filter cloth is usually clung to the filter plate, the amplitude of shaking the filter cloth of the device is small, and the problems that the filter cake falls off and takes a long time and even cannot be cleaned up exist. For filter cakes with high viscosity, the filter cakes can be entirely adhered to the filter cloth, the filter cakes can not fall off naturally basically after the filter plates are pulled open normally, and the spring elasticity of the rapping device is limited, so that the cake unloading device can lose effect, and the rapping device is used for shaking off the residual filter cakes after manual auxiliary cake unloading is needed.
Secondly, the patent with publication number CN204170476U provides a filter cloth crank vibrating mechanism of a filter press and the filter press, and the support rod is vibrated by a pneumatic device arranged on a water washing device, so that the filter cloth is vibrated, and a filter cake adhered on the filter cloth is shaken off. However, the rapping device is arranged on the water washing device, the action is slow, the time consumption is long, the size of the bending structure is large, and the filter cloth is inconvenient to detach.
The foregoing is not necessarily a prior art, and falls within the technical scope of the inventors.
Disclosure of utility model
The utility model aims to solve the problems in the prior art, and provides a filter cloth bending Zhang Pigua mechanism and a filter press cake discharging device comprising the same, wherein the residual filter cake adhered on filter cloth is higher in falling efficiency, the filter cloth bending and hanging mechanism is small in size, and the filter cloth is convenient and quick to detach.
The utility model realizes the aim by adopting the following technical scheme:
in one aspect, the present utility model provides a filter cloth flexure Zhang Pigua mechanism comprising:
The hanging rod is arranged above the filter plate and is parallel to the plate surface of the filter plate, and the hanging rod is used for fixing the filter cloth;
Two cloth supporting rods respectively arranged at the front side and the rear side below the draping rod;
Two mounting seats respectively fixed on the left side and the right side of the filter plate, wherein the mounting seats are positioned above the filter plate handle;
The two diamond four-bar mechanisms are respectively arranged at the left side and the right side of the filter plate, the hinge shafts of the diamond four-bar mechanisms are arranged along the length direction of the hanging bar, the upper node of each diamond four-bar mechanism is connected with the end part of the hanging bar at the corresponding side, the lower node of each diamond four-bar mechanism is connected with the mounting seat at the corresponding side, and the front node and the rear node of each diamond four-bar mechanism are respectively connected with the end parts of the two cloth supporting bars at the corresponding side;
The upper end and the lower end are respectively connected with the hanging rod and the mounting seat in an abutting mode;
The upper end and the lower end of the guide rod are respectively connected with the hanging rod and the mounting seat, the upper end of the guide rod movably passes through the hanging rod or the lower end of the guide rod movably passes through the mounting seat, and the top and the bottom of the guide rod are respectively provided with an anti-falling part with the size larger than the diameter of the guide rod.
Optionally, cloth hanging pins are arranged at intervals at the top of the hanging rod, filter cloth pins are sleeved on the outer sides of the cloth hanging pins, and rubber rings are sleeved on the outer sides of the filter cloth pins.
Optionally, the cloth supporting rod and the guide rod are hollow round rods.
Optionally, the mount pad adopts the plastics material, the articulated shaft of rhombus four-bar linkage adopts the stainless steel material, the body of rod of rhombus four-bar linkage adopts the plastics material.
Optionally, the anticreep portion at guide bar top adopts the separation blade with guide bar fixed connection, the anticreep portion of guide bar bottom adopts the nut with guide bar threaded connection.
On the other hand, the cake unloading device of the filter press comprises the filter cloth curved-tension draping mechanism, and further comprises a vibrating mechanism and a portal frame, wherein the vibrating mechanism comprises a vibrating cylinder arranged above the draping rod, the vibrating cylinder is fixed on a cross beam of the portal frame, and two vertical beams of the portal frame are respectively fixed on two plate pulling devices.
Optionally, the cylinder rod of the cylinder faces downwards to the guide rod.
The beneficial effects of the application include, but are not limited to:
According to the filter cloth bending Zhang Pigua mechanism for the cake unloading device of the filter press, the filter cloth is lifted up to leave the filter plate through the filter cloth hanging rod, a certain included angle is formed between the filter cloth and the filter plate, the shaking amplitude of the filter cloth is increased, and the shedding efficiency of residual filter cakes adhered on the filter cloth is higher. The diamond-shaped four-bar mechanism has reasonable installation structure with the draping bar, the cloth supporting bar and the installation seat, reduces the size of the filter cloth bending draping mechanism, and is convenient and quick to detach the filter cloth. The portal frame provided with the vibrating mechanism is driven by the plate pulling device, so that the cake unloading efficiency is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of a filter cloth curved tension draping mechanism provided by the utility model;
fig. 2 is an enlarged view of a portion a in fig. 1;
FIG. 3 is a schematic view showing a state in which the filter cloth is abutted against the filter plate;
FIG. 4 is a schematic view showing a state in which the filter cloth is spread apart from the filter plate;
FIG. 5 is a cross-sectional view of a structure such as a hanger bar and a hanger pin;
FIG. 6 is a perspective view of the mount;
FIG. 7 is a cross-sectional view of the mount;
FIG. 8 is a schematic diagram of a cake unloading device of the filter press;
In the figure, 1, a main beam; 2. a filter plate; 21. a filter plate handle; 3. a plate pulling device; 4. a filter cloth;
100. A hanging rod; 200. a cloth supporting rod; 300. a mounting base; 400. a diamond four-bar mechanism; 500. a spring; 600. a guide rod; 710. a baffle; 720. a nut; 810. hanging cloth pins; 820. a filter cloth pin; 830. a rubber ring; 910. a portal frame; 920. the cylinder is rapped.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present utility model will be described in detail below with reference to the following detailed description and the accompanying drawings.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but that the present utility model may be practiced otherwise than as described herein. Therefore, the scope of the utility model is not limited by the specific embodiments disclosed below.
The utility model provides a filter cloth curved-tensioning draping mechanism which is applied to a conventional filter press on the market, wherein the component parts of the filter press comprise main beams 1, filter plates 2 and plate pulling devices 3, each filter plate 2 is arranged between two main beams 1, the surfaces of the filter plates 2 are covered with filter cloths 4, the plate pulling devices 3 are respectively arranged on each main beam 1 in a sliding manner, and the plate pulling devices 3 are used for pulling the filter plates 2 to move along the main beams 1. For convenience of description, as shown in fig. 8, the moving direction of each filter plate 2 on the filter press along the main beam 1, i.e., the direction perpendicular to the plate surface of the filter plate 2, is defined as the front-back direction, and the left-right direction is perpendicular to the front-back direction, for example, two filter plate handles 21 are respectively disposed on the left and right sides of the filter plate 2 in fig. 8, and the plate pulling device 3 needs to hook the filter plate handles 21 when pulling the filter plate 2.
On the one hand, as shown in fig. 1 to 8, the filter cloth toggle hanging mechanism provided by the utility model comprises a hanging rod 100, two cloth supporting rods 200, two mounting seats 300, two diamond four-rod mechanisms 400, a spring 500, a guide rod 600 and other structures.
Specifically, the hanging rod 100 is disposed right above the filter plate 2, the hanging rod 100 is parallel to the plate surface of the filter plate 2, and the hanging rod 100 is used for fixing the filter cloth 4.
Two cloth supporting rods 200 are respectively arranged at the front side and the rear side below the hanging rod 100, two mounting seats 300 are respectively fixed at the left side and the right side of the filter plate 2, and the mounting seats 300 are positioned above the filter plate handle 21. The upper and lower ends of the spring 500 are respectively abutted against the hanger rod 100 and the mounting base 300.
Two diamond four-bar mechanisms 400 are respectively arranged at the left side and the right side of the filter plate 2, specifically, the diamond four-bar mechanisms 400 are formed by hinging four bar bodies in sequence from head to tail, and hinging shafts are arranged along the length direction of the draping bar 100. The hinge point of each two rod bodies is defined as a node, so the diamond four-rod mechanism 400 has four nodes. When two nodes on one diagonal are driven to approach each other, the two nodes on the other diagonal are driven to move away from each other.
In the diamond four-bar mechanism 400, after the hinge shaft passes through two connected bar bodies, one end of the hinge shaft is fixedly connected with the draping bar 100 or the cloth supporting bar 200, and the other end of the hinge shaft is provided with a cotter pin for shaft end limiting.
In the present utility model, the upper node of each diamond-shaped four-bar mechanism 400 is connected with the end of the corresponding side of the hanging bar 100, the lower node of each diamond-shaped four-bar mechanism 400 is connected with the corresponding side of the mounting seat 300, and the front node and the rear node of each diamond-shaped four-bar mechanism 400 are respectively connected with the end of the corresponding side of the two cloth supporting bars 200. Specifically, the upper node of the right diamond-shaped four-bar mechanism 400 is connected with the right end of the hanging rod 100, the lower node of the right diamond-shaped four-bar mechanism 400 is connected with the right mounting seat 300, and the front node and the rear node of the right diamond-shaped four-bar mechanism 400 are respectively connected with the right ends of the two cloth supporting rods 200; the left side is the same.
In operation, the upper portion of the filter cloth 4 is mounted on the draping rod 100, the lower portion of the filter cloth 4 freely sags, and the cloth supporting rod 200 is positioned between the filter cloth 4 and the filter plate 2. When an external force is applied to the hanger bar 100, the hanger bar 100 moves downward to compress the spring 500. The downward movement of the hanging rod 100 drives the upper node of the diamond-shaped four-rod mechanism 400 to move downward to be close to the lower node, so that the left node and the right node are far away from each other, and further, the two cloth supporting rods 200 connected with the left node and the right node are far away from each other, so that the filter cloth 4 is supported to be away from the surface of the filter plate 2. When the external force is removed, the hanger bar 100 moves upward to return under the action of the spring 500. The external force intermittently acts on the draping rod 100, so that the two cloth supporting rods 200 intermittently approach and separate, the filter cloth 4 is intermittently lifted away from the filter plate 2, and the filter cloth 4 forms a certain included angle with the filter plate 2 to form a large shaking, so that the adhered filter cake is shaken off. Especially for the filter cake with high viscosity, most of the filter cake can be smoothly shaken off in the shaking process of supporting the filter cloth 4 away from the filter plate 2, the residual filter cake is less, and the problem that the spring 500 cannot be smoothly sprung up due to overlarge stress is avoided.
Further, a counterweight rod can be arranged at the lower end of the filter cloth 4, so that the shaking cake unloading effect of the filter cloth 4 is improved.
The guide rod 600 is used for preventing the spring 500 from deflecting, specifically, the guide rod 600 movably passes through the spring 500, the upper end and the lower end of the guide rod 600 are respectively connected with the hanging rod 100 and the mounting seat 300, and the top and the bottom of the guide rod 600 are respectively provided with an anti-falling part with the size larger than the diameter of the guide rod 600.
In one embodiment, the upper end of guide bar 600 is movable through hanger bar 100; in another embodiment, the lower end of the guide bar 600 is movably passed through the mounting seat 300; both of these approaches allow hanger bar 100 to move downward and toward mounting block 300. The anti-falling portion is to prevent the guide bar 600 from being separated from the hanger bar 100 or the mounting base 300.
In one embodiment, the anti-falling part at the top of the guide rod 600 adopts a blocking piece 710 fixedly connected with the guide rod 600, and the anti-falling part at the bottom of the guide rod 600 adopts a nut 720 in threaded connection with the guide rod 600.
In order to fix the filter cloth 4 conveniently, in one embodiment, cloth hanging pins 810 are arranged at intervals at the top of the hanging rod 100, a filter cloth pin 820 is sleeved outside the cloth hanging pins 810, and a rubber ring 830 is sleeved outside the filter cloth pin 820. The upper end of the filter cloth 4 is provided with a cloth hanging pin hole, after the filter cloth 4 is hung on the filter cloth pin 820 through the cloth hanging pin hole, a rubber ring 830 is assembled on the filter cloth pin 820 to press the filter cloth 4. The filter cloth pin 820 and the cloth hanging pin 810 are in interference fit, the filter cloth pin 820 is a plastic injection molding piece, the friction coefficient of the filter cloth pin 820 matched with the rubber ring 830 is larger, and the filter cloth 4 is not easy to fall off.
Further, the hanging rod 100 is a hollow rectangular rod; the cloth supporting rod 200 and the guide rod 600 are hollow round rods, and the cloth supporting rod 200 does not damage the filter cloth 4 when supporting the filter cloth 4.
Further, the mounting base 300 is made of plastic, the hinge shaft of the diamond-shaped four-bar mechanism 400 is made of stainless steel, and the rod body of the diamond-shaped four-bar mechanism 400 is made of plastic.
On the other hand, as shown in fig. 8, the utility model also provides a cake unloading device of the filter press, which comprises the filter cloth curved-sheet hanging mechanism, a vibrating mechanism and a portal frame 910. Specifically, the rapping mechanism comprises a rapping cylinder 920 arranged above the hanger bar 100 for rapping the hanger bar 100 downwards. The rapping cylinder 920 is fixed to the cross beam of the gantry 910, and the two vertical beams of the gantry 910 are fixed to the two plate pulling devices 3, respectively. In the process of pulling the filter plate 2 out by the plate pulling device 3, the cake unloading device of the filter press provided by the utility model can be driven to move together, and the cake unloading operation of shaking is completed in the moving process. A gas storage tank, an electromagnetic directional valve, a gas pipe, etc. for providing a compressed gas source to the rapping cylinder 920 are mounted on the gantry 910.
It should be noted that, the differences between the cake unloading device of the filter press provided by the utility model and the existing similar products shown in fig. 8 include, but are not limited to, the connection manner of the diamond four-bar mechanism 400, the hanging bar 100 and the cloth supporting bar 200 in the figure; while the plate pulling device 3, the portal frame 910, the rapping cylinder 920, etc. in fig. 8 may be of a conventional construction in the art.
The number of rapping cylinders is two, and in one embodiment, the two rapping cylinders are located directly above the guiding rod 600, respectively. As shown in fig. 8, when the cylinder rod of the rapping cylinder 920 is extended downward, the rapping guide rod 600 is moved downward together with the hanging rod 100.
In particular applications, through holes for the guide rods 600 to pass through are respectively formed at both ends of the hanging rod 100 and the mounting base 300. The guide rod 600 is in small clearance fit with the through hole of the mounting seat 300, and the guide rod 600 does not have obvious deflection when moving.
The mounting base 300 is injection molded, and is provided with a through hole for the guide rod 600 to pass through and a shaft hole for fixing the lower node hinge shaft of the diamond-shaped four-bar mechanism 400.
When viewed from the left or right side of the filter sheet, in a natural state, the hanging rod 100 is maintained in the state of fig. 3 by the elastic force of the spring 500, and the filter cloth is abutted against the filter sheet. When the vibrating cylinder 920 shakes the top baffle 710 of the guide rod 600 downwards, the hanging rod 100 is forced to move downwards, and under the action of the diamond four-bar mechanism 400, the two cloth supporting rods 200 rotate around the lower node of the diamond four-bar mechanism 400 to separate the filter cloth 4 from the filter plate 2, so that the state of supporting the filter cloth 4 in fig. 4 is achieved, the shaking amplitude of the filter cloth 4 is increased, and the filter cake falls more thoroughly. When the rapping cylinder 920 is reset, the hanging bar 100 will return to the position shown in fig. 3 under the force of the spring 500. The vibrating cylinder 920 performs intermittent vibration on the top of the guide rod 600 to form intermittent vibration of the hanging rod 100 up and down, and the filter cloth 4 is vibrated greatly along with the vibration of the hanging rod 100, so that the filter cake adhered on the filter cloth 4 is shaken off.
According to the utility model, the diamond four-bar mechanism, the hanging bar, the cloth supporting bar and the mounting seat are reasonable in mounting structure, the size of the filter cloth bending and stretching hanging mechanism is reduced, and the filter cloth is convenient and quick to detach. The portal frame provided with the vibrating mechanism is driven by the plate pulling device, so that the cake unloading efficiency is improved.
In the description of the present utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The above embodiments are not to be taken as limiting the scope of the utility model, and any alternatives or modifications to the embodiments of the utility model will be apparent to those skilled in the art and fall within the scope of the utility model.
The present utility model is not described in detail in the present application, and is well known to those skilled in the art.
Claims (7)
1. The filter cloth is bent and is opened a mechanism of hanging, its characterized in that includes:
The hanging rod is arranged above the filter plate and is parallel to the plate surface of the filter plate, and the hanging rod is used for fixing the filter cloth;
Two cloth supporting rods respectively arranged at the front side and the rear side below the draping rod;
Two mounting seats respectively fixed on the left side and the right side of the filter plate, wherein the mounting seats are positioned above the filter plate handle;
The two diamond four-bar mechanisms are respectively arranged at the left side and the right side of the filter plate, the hinge shafts of the diamond four-bar mechanisms are arranged along the length direction of the hanging bar, the upper node of each diamond four-bar mechanism is connected with the end part of the hanging bar at the corresponding side, the lower node of each diamond four-bar mechanism is connected with the mounting seat at the corresponding side, and the front node and the rear node of each diamond four-bar mechanism are respectively connected with the end parts of the two cloth supporting bars at the corresponding side;
The upper end and the lower end are respectively connected with the hanging rod and the mounting seat in an abutting mode;
The upper end and the lower end of the guide rod are respectively connected with the hanging rod and the mounting seat, the upper end of the guide rod movably passes through the hanging rod or the lower end of the guide rod movably passes through the mounting seat, and the top and the bottom of the guide rod are respectively provided with an anti-falling part with the size larger than the diameter of the guide rod.
2. The filter cloth crank-stretching draping mechanism according to claim 1, wherein cloth hanging pins are arranged at intervals at the top of the draping rod, filter cloth pins are sleeved on the outer sides of the cloth hanging pins, and rubber rings are sleeved on the outer sides of the filter cloth pins.
3. The filter cloth toggle hanging mechanism of claim 1, wherein the cloth supporting rod and the guide rod are hollow round rods.
4. The filter cloth toggle hanging mechanism according to claim 1, wherein the mounting seat is made of plastic, the hinge shaft of the diamond-shaped four-bar mechanism is made of stainless steel, and the rod body of the diamond-shaped four-bar mechanism is made of plastic.
5. The filter cloth toggle hanging mechanism according to claim 1, wherein the anti-falling part at the top of the guide rod is a baffle fixedly connected with the guide rod, and the anti-falling part at the bottom of the guide rod is a nut in threaded connection with the guide rod.
6. The cake unloading device of the filter press is characterized by comprising the filter cloth crank hanging mechanism as claimed in any one of claims 1-5, and further comprising a vibrating mechanism and a portal frame, wherein the vibrating mechanism comprises a vibrating cylinder arranged above the hanging rod, the vibrating cylinder is fixed on a cross beam of the portal frame, and two vertical beams of the portal frame are respectively fixed on two plate pulling devices.
7. A filter cake discharge device according to claim 6 wherein the cylinder rod of the cylinder faces downwardly against the guide rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202420714080.6U CN220877870U (en) | 2024-04-09 | 2024-04-09 | Filter cloth curved-sheet hanging mechanism and filter press cake discharging device comprising same |
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Application Number | Priority Date | Filing Date | Title |
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CN202420714080.6U CN220877870U (en) | 2024-04-09 | 2024-04-09 | Filter cloth curved-sheet hanging mechanism and filter press cake discharging device comprising same |
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Publication Number | Publication Date |
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CN220877870U true CN220877870U (en) | 2024-05-03 |
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CN202420714080.6U Active CN220877870U (en) | 2024-04-09 | 2024-04-09 | Filter cloth curved-sheet hanging mechanism and filter press cake discharging device comprising same |
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Country | Link |
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CN (1) | CN220877870U (en) |
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2024
- 2024-04-09 CN CN202420714080.6U patent/CN220877870U/en active Active
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