CN220864369U - Batching device for ceramic particle production - Google Patents

Batching device for ceramic particle production Download PDF

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Publication number
CN220864369U
CN220864369U CN202322590014.0U CN202322590014U CN220864369U CN 220864369 U CN220864369 U CN 220864369U CN 202322590014 U CN202322590014 U CN 202322590014U CN 220864369 U CN220864369 U CN 220864369U
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CN
China
Prior art keywords
fixed
cylinder
agitator tank
carousel
ceramic particle
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Active
Application number
CN202322590014.0U
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Chinese (zh)
Inventor
张国强
朱书军
郭克林
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Luoyang Cerapar Ceramics Technology Co ltd
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Luoyang Cerapar Ceramics Technology Co ltd
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Priority to CN202322590014.0U priority Critical patent/CN220864369U/en
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Abstract

The utility model discloses a batching device for ceramic particle production, which comprises a stirring tank, wherein the stirring tank is fixed on a support, a stirring motor is arranged in the middle of the upper end of the stirring tank, a feeding hole is formed in one side of the upper end of the stirring tank, a rotatable rotary table is arranged at the upper end of the stirring tank, a feeding pipe is arranged at the upper end of the rotary table, the feeding pipe corresponds to the feeding hole in position, a support column is arranged around the feeding pipe, a support plate is arranged at the upper end of the support column, a fixing plate is arranged above the support plate, a material containing cylinder is fixed on the fixing plate, the material containing cylinder corresponds to the feeding pipe in position, the lower end of the material containing cylinder penetrates through the support plate, and an electric control valve is arranged at the lower end of the material containing cylinder.

Description

Batching device for ceramic particle production
Technical Field
The utility model relates to the technical field of ceramic particle production, in particular to a batching device for ceramic particle production.
Background
The ceramic particles are also called as ceramsite propping agent, are prepared by granulating and sintering powder, have the characteristics of high temperature resistance, high pressure resistance, corrosion resistance, high strength, high flow conductivity, low density, low breaking rate and the like, and are widely used in the fields of construction, gardening, chemical industry and the like.
The ceramic particles are generally added into a stirring tank for stirring according to a certain mass ratio by various raw materials when mixing, are manually weighed and poured into the stirring tank when being fed at present, and part of raw materials are added according to requirements in the stirring process to obtain ceramsite with different performances, and workers are required to take and weigh from each raw material storage tank in the adding process and are added into the stirring tank, so that the ceramic particles are troublesome in operation, time is wasted, and labor intensity of workers is increased.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides the batching device for ceramic particle production, which can rapidly feed materials into a stirring tank, save operation steps and time, reduce the labor load of workers and effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a dosing unit is used in ceramic granule production, includes the agitator tank, the agitator tank is fixed on the support, be provided with agitator motor in the middle of the upper end of agitator tank, upper end one side of agitator tank is provided with the feed inlet, the upper end of agitator tank is provided with rotatable carousel, the upper end of carousel is provided with the inlet pipe, the inlet pipe corresponds with the feed inlet position, be provided with the pillar around the inlet pipe, the upper end of pillar is provided with the backup pad, the top of backup pad is provided with the fixed plate, be fixed with flourishing feed cylinder on the fixed plate, flourishing feed cylinder corresponds with the inlet pipe position, the lower extreme of flourishing feed cylinder passes backup pad and flourishing feed cylinder's lower extreme is provided with automatically controlled valve, be provided with weighing machine between backup pad and the fixed plate, the top of flourishing feed cylinder has been arranged a plurality of unloading oil filling riser, the unloading riser is connected with the raw materials holding tank that corresponds respectively.
As a preferable technical scheme of the utility model, the weighing mechanism comprises a fixed cylinder, a pressing column, a spring and a pressing plate, wherein the fixed cylinder is fixed on the upper surface of the supporting plate, the pressing column is fixed on the lower surface of the fixed plate, the pressing column is positioned in the fixed cylinder, the pressing plate is fixed at the bottom of the fixed cylinder, the spring is arranged between the pressing plate and the pressing column, a weight sensor is arranged in the pressing plate, and the output end of the weight sensor is electrically connected with the input end of the external display.
As a preferable technical scheme of the utility model, the number of the fixing cylinders is four, and the four fixing cylinders are uniformly arranged on the upper surface of the supporting plate respectively.
As a preferable technical scheme of the utility model, the upper end of the stirring tank is provided with an inner annular slide rail and an outer annular slide rail, the lower end of the rotary table is provided with an annular bulge corresponding to the annular slide rail, and the annular bulge is correspondingly and slidably connected in a groove of the annular slide rail.
As a preferable technical scheme of the utility model, one side of the turntable is provided with a driving mechanism for controlling the turntable to rotate, the driving mechanism comprises a driving motor, a driving gear, a gear ring and a supporting table, the supporting table is fixed at the upper end of a bracket, the driving motor is fixed at the upper end of the supporting table, the driving gear is fixed on an output shaft of the driving motor, the gear ring is fixed on the outer side surface of the turntable, and the driving gear is in meshed connection with the gear ring.
As a preferable technical scheme of the utility model, the upper end opening end of the charging barrel is in a horn mouth shape.
Compared with the prior art, the utility model has the beneficial effects that: this dosing unit for ceramic particle production compact structure, reasonable in design, convenient operation, through increase rotatable carousel in original agitator tank upper end, and set up the unloading oil filling riser of various raw materials to the inlet pipe top of carousel upper end, when needs are reinforced, it is rotatory through actuating mechanism control carousel, remove the below of corresponding unloading oil filling riser with a flourishing feed cylinder, catch the raw materials, weigh the raw materials through weighing machine, guarantee that the unloading proportion is accurate, then rotatory carousel makes a flourishing feed cylinder remove to the position corresponding with the feed inlet on the agitator tank, open the automatically controlled valve on the flourishing feed cylinder, with the raw materials leading-in agitator tank, accomplish the automatic ratio and the feeding of each raw materials, the batching efficiency has been improved greatly, improve the automatic level of batching, alleviate workman's labor load.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a left side view of the present utility model;
FIG. 4 is an enlarged schematic view of FIG. 2 at A;
FIG. 5 is a schematic structural view of a stirred tank;
FIG. 6 is a schematic diagram of a turntable;
fig. 7 is another structural schematic diagram of the turntable.
In the figure: 1 stirring tank, 2 support, 3 stirring motor, 4 carousel, 5 actuating mechanism, 51 actuating motor, 52 driving gear, 53 ring gear, 54 brace table, 6 inlet pipe, 7 pillar, 8 backup pad, 9 weighing mechanism, 91 fixed cylinder, 92 compression column, 93 spring, 94 clamp plate, 10 fixed plate, 11 flourishing feed cylinder, 12 electrically controlled valve, 13 unloading crane pipe, 14 feed inlet, 15 annular slide rail, 16 annular arch.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments (for convenience of description and understanding, the following description is given with the upper side of fig. 2 as the upper side). All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-7, the present utility model provides a technical solution: the utility model provides a proportioning device for ceramic particle production, including agitator tank 1, agitator tank 1 is fixed on support 2, be provided with agitator motor 3 in the middle of agitator tank 1's the upper end, agitator tank 1's upper end one side is provided with feed inlet 14, agitator tank 1's upper end is provided with rotatable carousel 4, the intermediate position of carousel 4 is provided with the through-hole, be used for dodging agitator motor 3, one side of carousel 4 is provided with the actuating mechanism 5 of controlling its rotation, actuating mechanism 5 includes actuating motor 51, driving gear 52, ring gear 53 and brace table 54, brace table 54 is fixed in the upper end of support 2, actuating motor 51 is fixed in the upper end of brace table 54, driving gear 52 is fixed on the output shaft of actuating motor 51, ring gear 53 is fixed in the lateral surface of carousel 4, driving gear 52 is connected with the meshing of ring gear 53, actuating motor 51's input is connected with the output electricity of external control system, through actuating motor 51 control driving gear 52 rotation, and then meshing transmission ring gear 53 rotates, drive carousel 4 rotation, change the position of holding cylinder 11 and take over or unloading;
The upper end of the rotary table 4 is provided with a feeding pipe 6, the feeding pipe 6 corresponds to the position of a feeding hole 14, a supporting column 7 is arranged around the feeding pipe 6, the upper end of the supporting column 7 is provided with a supporting plate 8, a fixed plate 10 is arranged above the supporting plate 8, a material containing cylinder 11 is fixed on the fixed plate 10, the material containing cylinder 11 corresponds to the position of the feeding pipe 6, the lower end of the material containing cylinder 11 penetrates through the supporting plate 8 and the lower end of the material containing cylinder 11 is provided with an electric control valve 12, the input end of the electric control valve 12 is electrically connected with the output end of an external control system, a weighing mechanism 9 is arranged between the supporting plate 8 and the fixed plate 10, materials entering the material containing cylinder 11 are weighed, a plurality of blanking pipes 13 are arranged above the material containing cylinder 11, the blanking pipes 13 are respectively connected with corresponding raw material storage tanks, and the discharging pipe of each raw material storage tank is provided with a valve;
The weighing mechanism 9 comprises a fixed cylinder 91, a pressing column 92, a spring 93 and a pressing plate 94, wherein the fixed cylinder 91 is fixed on the upper surface of the supporting plate 8, the pressing column 92 is fixed on the lower surface of the fixed plate 10, the pressing column 92 is located in the fixed cylinder 91, the pressing plate 94 is fixed at the bottom of the fixed cylinder 91, the spring 93 is arranged between the pressing plate 94 and the pressing column 92, a weight sensor is arranged in the pressing plate 94, the output end of the weight sensor is electrically connected with the input end of an external display, when receiving materials, the electric control valve 12 is closed, raw materials flowing into the material containing cylinder 11 move downwards under the action of gravity, the spring 93 is compressed, and the weight sensor in the pressing plate 94 transmits signals to the external display to display the quality of the raw materials, so that the accuracy of raw material adding is guaranteed.
Further, the number of the fixing barrels 91 is four, the four fixing barrels 91 are uniformly arranged on the upper surface of the supporting plate 8 respectively, stability of the material containing barrel 11 is guaranteed through the arrangement of the four fixing barrels 91, and meanwhile accuracy of raw material quality measurement in the material containing barrel 11 is improved.
Further, the upper end of agitator tank 1 is provided with two inside and outside annular slide rail 15, and the lower extreme of carousel 4 corresponds annular slide rail 15 position and is provided with annular protruding 16, and annular protruding 16 corresponds sliding connection in the recess of annular slide rail 15, through the cooperation slip of annular slide rail 15 and annular protruding 16, improves the stability and the smoothness of carousel 4 rotation process.
Further, the upper end opening end of the material containing barrel 11 is in a horn mouth shape, so that the receiving range of raw materials is enlarged, and the raw materials are prevented from being scattered outside when entering the material containing barrel 11 through the blanking crane pipe 13.
When in use: when raw materials are added, the driving motor 51 is controlled to start, the gear ring 53 is meshed to rotate under the driving of the driving gear 52, the rotary table 4 is driven to rotate, the material containing cylinder 11 is rotated to the position right below the material discharging crane tube 13 corresponding to the raw materials, the valve on the corresponding raw materials storage tank is opened, the raw materials enter the material containing cylinder 11 through the material discharging crane tube 13, at the moment, the electric control valve 12 at the lower end of the material containing cylinder 11 is in a closed state, the material containing cylinder 11 moves downwards under the action of gravity along with the raw materials entering the material containing cylinder 11, the spring 93 is compressed, at the moment, the weight sensor in the pressing plate 94 transmits signals to the external display to display the quality of the raw materials, when the quality of the raw materials to be added is reached, the valve on the raw materials storage tank is closed, then the driving motor 51 is controlled to start, the material containing cylinder 11 is moved to the position corresponding to the material inlet 14 on the stirring tank 1, the raw materials fall down, the raw materials enter the stirring tank 1 through the material inlet 6 and the material inlet 14, the addition of the raw materials is completed, and all the raw materials can be added into the stirring tank 1.
The utility model can be conveniently operated, occupies little space when in use, and is convenient to operate and use; the raw materials for preparing the ceramic particles can be quickly added into the stirring tank 1, so that the use convenience is improved; the weighing mechanism 9 improves the accuracy of the feeding proportion.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a dosing unit is used in ceramic granule production, includes agitator tank (1), agitator tank (1) are fixed on support (2), be provided with agitator motor (3) in the middle of the upper end of agitator tank (1), upper end one side of agitator tank (1) is provided with feed inlet (14), its characterized in that: the upper end of agitator tank (1) is provided with rotatable carousel (4), the upper end of carousel (4) is provided with inlet pipe (6), inlet pipe (6) are corresponding with feed inlet (14) position, be provided with pillar (7) around inlet pipe (6), the upper end of pillar (7) is provided with backup pad (8), the top of backup pad (8) is provided with fixed plate (10), be fixed with flourishing feed cylinder (11) on fixed plate (10), flourishing feed cylinder (11) are corresponding with inlet pipe (6) position, the lower extreme of flourishing feed cylinder (11) passes the lower extreme of backup pad (8) and flourishing feed cylinder (11) is provided with automatically controlled valve (12), be provided with weighing machine (9) between backup pad (8) and the fixed plate (10), weigh the material that gets into flourishing feed cylinder (11), a plurality of unloading arm (13) have been arranged to the top of flourishing feed cylinder (11), unloading arm (13) are connected with corresponding raw materials holding tank respectively.
2. A batching device for ceramic particle production according to claim 1, wherein: the weighing mechanism (9) comprises a fixed cylinder (91), a pressing column (92), a spring (93) and a pressing plate (94), wherein the fixed cylinder (91) is fixed on the upper surface of a supporting plate (8), the pressing column (92) is fixed on the lower surface of a fixed plate (10), the pressing column (92) is located in the fixed cylinder (91), the pressing plate (94) is fixed at the bottom of the fixed cylinder (91), the spring (93) is arranged between the pressing plate (94) and the pressing column (92), a weight sensor is arranged in the pressing plate (94), and the output end of the weight sensor is electrically connected with the input end of an external display.
3. A batching device for ceramic particle production according to claim 2, wherein: the number of the fixing cylinders (91) is four, and the four fixing cylinders (91) are uniformly arranged on the upper surface of the supporting plate (8) respectively.
4. A batching device for ceramic particle production according to claim 1, wherein: the upper end of agitator tank (1) is provided with inside and outside two annular slide rail (15), the lower extreme of carousel (4) corresponds annular slide rail (15) position and is provided with annular arch (16), annular arch (16) correspond sliding connection in the recess of annular slide rail (15).
5. A batching device for ceramic particle production according to claim 1, wherein: one side of carousel (4) is provided with its rotatory actuating mechanism (5) of control, and actuating mechanism (5) are including driving motor (51), driving gear (52), ring gear (53) and brace table (54), brace table (54) are fixed in the upper end of support (2), driving motor (51) are fixed in the upper end of brace table (54), driving gear (52) are fixed on the output shaft of driving motor (51), the lateral surface at carousel (4) is fixed to ring gear (53), driving gear (52) are connected with ring gear (53) meshing.
6. A batching device for ceramic particle production according to claim 1, wherein: the upper end opening end of the material containing barrel (11) is in a horn mouth shape.
CN202322590014.0U 2023-09-24 2023-09-24 Batching device for ceramic particle production Active CN220864369U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322590014.0U CN220864369U (en) 2023-09-24 2023-09-24 Batching device for ceramic particle production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322590014.0U CN220864369U (en) 2023-09-24 2023-09-24 Batching device for ceramic particle production

Publications (1)

Publication Number Publication Date
CN220864369U true CN220864369U (en) 2024-04-30

Family

ID=90817644

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322590014.0U Active CN220864369U (en) 2023-09-24 2023-09-24 Batching device for ceramic particle production

Country Status (1)

Country Link
CN (1) CN220864369U (en)

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