CN220837584U - Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings - Google Patents

Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings Download PDF

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Publication number
CN220837584U
CN220837584U CN202322668910.4U CN202322668910U CN220837584U CN 220837584 U CN220837584 U CN 220837584U CN 202322668910 U CN202322668910 U CN 202322668910U CN 220837584 U CN220837584 U CN 220837584U
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cylinder
steel wire
rivet
station
translation
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CN202322668910.4U
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王岩
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Ruyan Shanghai Automation Technology Co ltd
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Ruyan Shanghai Automation Technology Co ltd
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Abstract

The utility model discloses steel wire riveting and assembling equipment for high-voltage wire connecting piece accessories, which comprises a box body; the steel wire feeding structure, the steel wire positioning structure, the rivet pre-pressing station, the rivet forming station and the rivet roughening station are arranged on the inner side of the box body; the steel wire feeding structure, the steel wire positioning structure, the rivet head pre-pressing station, the rivet head forming station and the rivet head cutting station are sequentially arranged from left to right; the steel wire fusing machine, the electric box, the rivet vibration disc, the steel wire burr pressing structure and the hydraulic station are arranged on the outer side of the box body, the fusing machine and the steel wire burr pressing structure are located on the front side of the box body, the hydraulic station is located on the rear side of the box body, and the electric box is located at the left end of the box body; the automatic assembly processing of the steel wire and the riveting ball is realized by the arrangement of the utility model, the current situation that the assembly of the steel wire and the riveting ball is realized by the excessive participation of the staff in operating various devices is changed, the assembly efficiency of the steel wire and the riveting ball is improved, and the labor intensity of the staff is reduced.

Description

Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings
Technical Field
The utility model relates to the technical field of steel wire riveting ball assembly, in particular to steel wire riveting assembly equipment for high-voltage wire connecting piece accessories.
Background
In the wire production process, in order to install rivet balls on wires of different lengths, a worker is required to operate various devices. For example, the steel wire is divided into steel wire segments with a certain length by cutting equipment, and the riveting ball is forced to deform and be sleeved on the steel wire by punching equipment. After the worker uses the cutting equipment to cut the steel wires, the worker also needs to hold the riveting balls one by one, and the riveting balls are respectively sleeved on the steel wires. According to the steps, the assembly of the steel wire and the riveting ball is completed, the time and effort are wasted, the efficiency is low, the rapid assembly production of large batches of steel wires and the riveting ball is not facilitated, the assembly of the steel wire and the riveting ball is completed by staff, the staff is excessively tired, and the improvement of the assembly efficiency is not facilitated.
Disclosure of utility model
The utility model aims to provide steel wire riveting and assembling equipment for high-voltage wire connector accessories, and aims to solve the problems that the existing steel wire and riveting ball assembly is low in automation efficiency and workers are too tired.
The utility model is realized in the following way: a steel wire riveting assembly device for high-voltage wire connecting piece accessories comprises a box body; the steel wire feeding structure, the steel wire positioning structure, the rivet pre-pressing station, the rivet forming station and the rivet roughening station are arranged on the inner side of the box body; the steel wire feeding structure, the steel wire positioning structure, the rivet head pre-pressing station, the rivet head forming station and the rivet head rough cutting station are sequentially arranged from left to right; the box body outside is provided with steel wire fusing machine, electronic box, die vibrations dish, presses steel wire burr structure and hydraulic pressure station, and fusing machine and pressing steel wire burr structure are located the front side of box, and hydraulic pressure station is located the rear side of box, and electronic box is located the left end of box, and two sets of die vibrations dish distributes both sides around the box.
Preferably, the steel wire burr pressing structure comprises a supporting frame, a translation cylinder, a clamping jaw cylinder, a guide cylinder, a large-caliber cylinder, a limiting cylinder, a burr shaping structure and a correcting cylinder, wherein the large-caliber cylinder is arranged at the lower end of the supporting frame, the translation cylinder and the limiting cylinder are arranged at the middle part of the supporting frame, and the burr shaping structure, the correcting cylinder, the guide cylinder and the clamping jaw cylinder are positioned at the upper end of the supporting frame.
Preferably, the steel wire feeding structure comprises a lifting servo sliding table, a translation servo sliding table, a clamping jaw cylinder and a translation cylinder, wherein the lifting servo sliding table is vertically arranged on the side edge of the translation servo sliding table, and the clamping jaw cylinder and the translation cylinder are arranged at the upper end of the lifting servo sliding table.
Preferably, the steel wire positioning structure comprises a supporting plate, a lifting cylinder, a fixing groove, a translation cylinder and a correction cylinder, wherein the lifting cylinder is arranged on the side edge of the supporting plate, the end part of the lifting cylinder is provided with the translation cylinder, the translation cylinder is provided with a plate body, a plurality of fixing grooves which are positioned on the same straight line are arranged on the supporting plate, and the two correction cylinders are respectively positioned at two ends of the plate body.
Preferably, set up the riveting ball feed mechanism between rivet vibrations dish and rivet pre-compaction station, rivet ball feed mechanism includes extension board, translation cylinder, clamping jaw cylinder and lift cylinder, and the translation cylinder sets up the upper end at the extension board, and the lift cylinder sets up the tip at the translation cylinder, and the clamping jaw cylinder sets up on the lift cylinder.
Preferably, the rivet pre-pressing station comprises a first top plate and a first bottom plate, wherein a gas-liquid pressurizing cylinder is arranged on the upper side of the first top plate and arranged above the first bottom plate through a supporting rod, the free end of the gas-liquid pressurizing cylinder penetrates through the first top plate and is provided with a pre-forming upper die, a pre-forming lower die, a steel wire clamping cylinder, a translation cylinder, a guide cylinder and a clamping jaw cylinder are arranged on the first bottom plate, the pre-forming lower die is opposite to the pre-forming upper die, the steel wire clamping cylinder is located on the side edge of the pre-forming lower die, the translation cylinder and the guide cylinder are respectively located at two ends of the first bottom plate, and the clamping jaw cylinder is adjacent to the guide cylinder.
Preferably, the rivet head forming station comprises a second top plate and a second bottom plate, the second top plate is arranged above the second bottom plate through a supporting rod, a hydraulic cylinder is arranged on the upper side of the second top plate, a secondary forming upper die is arranged at the free end of the hydraulic cylinder, a secondary forming lower die and a clamping jaw cylinder are arranged above the second bottom plate, the secondary forming lower die is located below the secondary forming upper die, and the clamping jaw cylinder is arranged on the side edge of the secondary forming lower die.
Preferably, the rivet head hair cutting station comprises a third top plate, a plurality of supporting rods are arranged on the lower side of the third top plate, a gas-liquid pressurizing cylinder is arranged on the upper side of the third top plate, the free end of the gas-liquid pressurizing cylinder penetrates through the third top plate, a cutting Mao Bianshang die is arranged, and a cutting burr lower die is arranged right below the cutting Mao Bianshang die.
Compared with the prior art, the utility model has the beneficial effects that: the automatic assembly processing of the steel wire and the riveting ball is realized by the arrangement of the utility model, the current situation that the assembly of the steel wire and the riveting ball is realized by the excessive participation of the staff in operating various devices is changed, the assembly efficiency of the steel wire and the riveting ball is improved, and the labor intensity of the staff is reduced.
Drawings
FIG. 1 is a first schematic construction of the present utility model;
FIG. 2 is a first structural schematic diagram of the pressed steel wire burr structure of the present utility model;
FIG. 3 is a second structural schematic diagram of the pressed steel wire burr structure of the utility model;
fig. 4 is a schematic structural view of the steel wire feeding structure of the present utility model;
FIG. 5 is a schematic view of the structure of the wire positioning structure of the present utility model;
FIG. 6 is a schematic structural view of the rivet ball feeding mechanism of the present utility model;
FIG. 7 is a schematic view of the construction of the rivet head pre-pressing station of the present utility model;
FIG. 8 is a schematic view of the construction of the rivet head forming station of the present utility model;
FIG. 9 is a schematic view of the structure of the rivet head dehairing station of the present utility model;
Fig. 10 is a second structural schematic of the present utility model.
In the figure: 1. rivet vibration disc; 11. a hydraulic station; 12. an electric box; 13. a wire fusing machine; 2. a rivet head prepressing station; 21. a steel wire clamping cylinder; 25. a gas-liquid pressurizing cylinder; 26. pre-forming an upper die; 27. preforming a lower die; 3. a steel wire positioning structure; 31. a lifting cylinder; 33. a fixing groove; 4. a steel wire feeding structure; 41. lifting the servo slipway; 43. translating the servo slipway; 5. pressing a steel wire burr structure; 51. a translation cylinder; 52. a clamping jaw cylinder; 53. a guide cylinder; 55. a large-caliber cylinder; 57. a limit cylinder; 58. a burr shaping structure; 59. a correction cylinder; 6. a rivet head forming station; 61. secondarily molding a lower die; 62. secondarily molding an upper die; 63. a hydraulic cylinder; 7. a rivet head cutting station; 71. cutting a burr lower die; 72. cutting burrs and upper die; 8. riveting ball feed mechanism.
The specific embodiment is as follows:
in the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The following is further described with reference to the accompanying drawings and specific examples:
As shown in fig. 1 and 10, a steel wire riveting assembly device for a high-voltage wire connector fitting comprises a box body; the steel wire feeding structure 4, the steel wire positioning structure 3, the rivet pre-pressing station 2, the rivet forming station 6 and the rivet roughening station 7 are arranged on the inner side of the box body; the steel wire feeding structure 4, the steel wire positioning structure 3, the rivet pre-pressing station 2, the rivet forming station 6 and the rivet roughening station 7 are sequentially arranged from left to right; the steel wire fusing machine 13, the electric box 12, the rivet vibration disc 1, the steel wire burr pressing structure 5 and the hydraulic station 11 are arranged on the outer side of the box body, the fusing machine and the steel wire burr pressing structure 5 are located on the front side of the box body, the hydraulic station 11 is located on the rear side of the box body, the electric box 12 is located at the left end of the box body, and the two groups of rivet vibration discs 1 are distributed on the front side and the rear side of the box body.
As shown in fig. 1, the rear end of the wire fusing machine 13 is adjacent to the front end of the steel wire pressing burr structure 5, the rear end of the steel wire pressing burr structure 5 is adjacent to the front end of the steel wire feeding structure 4, the rear end of the steel wire feeding structure 4 is adjacent to the front end of the steel wire positioning structure 3, the rear end of the steel wire positioning structure 3 is adjacent to the front end of the rivet pre-pressing station 2, the rivet pre-pressing station 2 is connected with the rivet vibration plate 1 through the rivet ball feeding mechanism 8, and the rear end of the rivet pre-pressing station 2 is adjacent to the front end of the rivet forming station 6. The electrical box 12 is located throughout the apparatus and provides electrical power and the hydraulic station 11 provides support for the operation of the cylinders of the entire apparatus.
As shown in fig. 2 and 3, the steel wire burr pressing structure 5 comprises a supporting frame, a translation cylinder 51, a clamping jaw cylinder 52, a guide cylinder 53, a large-caliber cylinder 55, a limiting cylinder 57, a burr shaping structure 58 and a correcting cylinder 59, wherein the large-caliber cylinder 55 is arranged at the lower end of the supporting frame, the translation cylinder 51 and the limiting cylinder 57 are arranged at the middle part of the supporting frame, and the burr shaping structure 58, the correcting cylinder 59, the guide cylinder 53 and the clamping jaw cylinder 52 are arranged at the upper end of the supporting frame. When the fused steel wire enters the steel wire burr pressing structure 5, the clamping jaw air cylinder 52 clamps the steel wire, the translation air cylinder 51 drives the steel wire to move, the moving steel wire passes through the burr shaping structure 58, the burr shaping structure 58 is a wedge block made of six convex blocks, the six convex blocks are controlled to move under the drive of the large-caliber air cylinder 55, the steel wire is forced to form a hexagonal structure, and burrs are removed. The guide cylinder 53 and the limit cylinder 57 are used to limit the movement of the wire, prevent the wire from being deviated, and when the wire is deviated, the correction cylinder 59 works to correct the movement track of the wire.
As shown in fig. 4, the steel wire feeding structure 4 includes a lifting servo sliding table 41, a translation servo sliding table 43, a clamping jaw cylinder 52 and a translation cylinder 51, the lifting servo sliding table 41 is vertically arranged at the side edge of the translation servo sliding table 43, and the clamping jaw cylinder 52 and the translation cylinder 51 are arranged at the upper end of the lifting servo sliding table 41. The steel wire feeding structure 4 is used for grabbing the steel wire from the steel wire pressing burr structure 5 to the steel wire positioning structure 3, specifically, the clamping jaw air cylinder 52 grabs the steel wire on the steel wire pressing burr structure 5, and the steel wire can be transferred in the space formed by the XYZ shafts under the cooperation of the lifting servo sliding table 41, the translation servo sliding table 43 and the translation air cylinder 51.
As shown in fig. 5, the steel wire positioning structure 3 includes a supporting plate, a lifting cylinder 31, a fixing groove 33, a translation cylinder 51 and a correction cylinder 59, the lifting cylinder 31 is arranged on the side edge of the supporting plate, the end portion is provided with the translation cylinder 51, the translation cylinder 51 is provided with a plate body, the side edge of the plate body is provided with a plurality of supporting plates, the supporting plates are provided with arc grooves, the supporting plates are provided with a plurality of fixing grooves 33 which are positioned on the same straight line, the supporting plates can be inserted into the space formed by the adjacent fixing grooves 33, and the two correction cylinders 59 are respectively positioned at two ends of the plate body. The steel wire that breaks away from steel wire feeding structure 4 falls in many fixed slots 33 department, and the correction cylinder 59 work at both ends supports the both ends of pressing the steel wire respectively, makes the steel wire mode in the middle of relative backup pad, guarantees that the steel wire is the same with riveting steel wire both sides length when ball assembly. With the lifting cylinder 31 and the translation cylinder 51 engaged, the wire may be transferred to the rivet assembly station.
As shown in fig. 6, a rivet ball feeding mechanism 8 is arranged between the rivet vibration plate 1 and the rivet pre-pressing station 2, the rivet ball feeding mechanism 8 comprises a support plate, a translation cylinder 51, a clamping jaw cylinder 52 and a lifting cylinder 31, the translation cylinder 51 is arranged at the upper end of the support plate, the lifting cylinder 31 is arranged at the end part of the translation cylinder 51, and the clamping jaw cylinder 52 is arranged on the lifting cylinder 31. Under the action of the rivet ball feeding mechanism 8, the rivet heads positioned on the rivet head vibration disc 1 are moved to a rivet ball assembling station.
As shown in fig. 7, the rivet pre-pressing station 2 comprises a first top plate and a first bottom plate, wherein a gas-liquid pressurizing cylinder 25 is arranged on the upper side of the first top plate and is arranged above the first bottom plate through a supporting rod, the free end of the gas-liquid pressurizing cylinder 25 penetrates through the first top plate and is provided with a pre-forming upper die 26, a pre-forming lower die 27, a steel wire clamping cylinder 21, a translation cylinder 51, a guide cylinder 53 and a clamping jaw cylinder 52 are arranged on the first bottom plate, the pre-forming lower die 27 is opposite to the pre-forming upper die 26, the steel wire clamping cylinder 21 is positioned on the side edge of the pre-forming lower die 27, the translation cylinder 51 and the guide cylinder 53 are respectively positioned at two ends of the first bottom plate, and the clamping jaw cylinder 52 is adjacent to the guide cylinder 53.
As shown in fig. 8, the rivet head forming station 6 comprises a second top plate and a second bottom plate, the second top plate is arranged above the second bottom plate through a supporting rod, a hydraulic cylinder 63 is arranged on the upper side of the second top plate, a secondary forming upper die 62 is arranged at the free end of the hydraulic cylinder 63, a secondary forming lower die 61 and a clamping jaw air cylinder 52 are arranged above the second bottom plate, the secondary forming lower die 61 is arranged below the secondary forming upper die 62, and the clamping jaw air cylinder 52 is arranged on the side edge of the secondary forming lower die 61.
As shown in fig. 9, the rivet head dehairing station 7 comprises a third top plate, a plurality of support rods are arranged on the lower side of the third top plate, a gas-liquid pressurizing cylinder 25 is arranged on the upper side of the third top plate, the free end of the gas-liquid pressurizing cylinder 25 penetrates through the third top plate, a cutting Mao Bianshang die 72 is arranged, and a deburring lower die 71 is arranged right below the deburring upper die 72.
The clamping jaw air cylinder 52 clamps the riveting ball, the riveting ball is driven to be inserted on the steel wire through the operation of the translation air cylinder 51, and the riveting ball and the steel wire have certain connecting force through the cooperation of the preformed lower die 27 and the preformed upper die 26 to squeeze the riveting ball to deform. And then the riveting ball is pressed into a designated shape through a riveting head forming station 6, and the riveting ball is completely connected with the steel wire. The riveting head cutting station 7 cuts burrs generated by riveting ball forming, so that the riveting ball has attractive appearance.
The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (8)

1. The steel wire riveting and assembling equipment for the high-voltage wire connecting piece accessories is characterized by comprising a box body; the steel wire feeding structure (4), the steel wire positioning structure (3), the rivet pre-pressing station (2), the rivet forming station (6) and the rivet roughening station (7) are arranged on the inner side of the box body; the steel wire feeding structure (4), the steel wire positioning structure (3), the rivet pre-pressing station (2), the rivet forming station (6) and the rivet roughening station (7) are sequentially arranged from left to right; the novel box is characterized in that a steel wire fusing machine (13), an electric box (12), a rivet vibration disc (1), a steel wire burr pressing structure (5) and a hydraulic station (11) are arranged on the outer side of the box, the fusing machine and the steel wire burr pressing structure (5) are located on the front side of the box, the hydraulic station (11) is located on the rear side of the box, the electric box (12) is located at the left end of the box, and the rivet vibration discs (1) are distributed on the front side and the rear side of the box.
2. The steel wire riveting assembly equipment for the high-voltage wire connecting piece accessories according to claim 1, wherein the steel wire burr pressing structure (5) comprises a supporting frame, a translation cylinder (51), a clamping jaw cylinder (52), a guide cylinder (53), a large-caliber cylinder (55), a limiting cylinder (57), a burr shaping structure (58) and a correction cylinder, the large-caliber cylinder (55) is arranged at the lower end of the supporting frame, the translation cylinder (51) and the limiting cylinder (57) are arranged in the middle of the supporting frame, and the burr shaping structure (58), the correction cylinder (59), the guide cylinder (53) and the clamping jaw cylinder (52) are arranged at the upper end of the supporting frame.
3. The steel wire riveting assembly equipment for the high-voltage wire connector accessories according to claim 1, wherein the steel wire feeding structure (4) comprises a lifting servo sliding table (41), a translation servo sliding table (43), a clamping jaw cylinder (52) and a translation cylinder (51), the lifting servo sliding table (41) is vertically arranged on the side edge of the translation servo sliding table (43), and the clamping jaw cylinder (52) and the translation cylinder (51) are arranged at the upper end of the lifting servo sliding table (41).
4. The steel wire riveting assembly equipment for the high-voltage wire connecting piece accessories according to claim 1, wherein the steel wire positioning structure (3) comprises a supporting plate, a lifting cylinder (31), a fixing groove (33), a translation cylinder (51) and a correction cylinder (59), the lifting cylinder (31) is arranged on the side edge of the supporting plate, the end part of the lifting cylinder is provided with the translation cylinder (51), a plate body is arranged on the translation cylinder (51), a plurality of fixing grooves (33) which are positioned on the same straight line are arranged on the supporting plate, and the two correction cylinders (59) are respectively positioned at two ends of the plate body.
5. The steel wire riveting assembly equipment for the high-voltage wire connecting piece accessories according to claim 1, wherein a riveting ball feeding mechanism (8) is arranged between the riveting head vibration disc (1) and the riveting head pre-pressing station (2), the riveting ball feeding mechanism (8) comprises a support plate, a translation cylinder (51), a clamping jaw cylinder (52) and a lifting cylinder (31), the translation cylinder (51) is arranged at the upper end of the support plate, the lifting cylinder (31) is arranged at the end part of the translation cylinder (51), and the clamping jaw cylinder (52) is arranged on the lifting cylinder (31).
6. The steel wire riveting assembly equipment for the high-voltage wire connector accessories according to claim 1, wherein the rivet pre-pressing station (2) comprises a first top plate and a first bottom plate, a gas-liquid pressurizing cylinder (25) is arranged on the upper side of the first top plate and is arranged above the first bottom plate through a supporting rod, the free end of the gas-liquid pressurizing cylinder (25) penetrates through the first top plate and is provided with a pre-forming upper die (26), a pre-forming lower die (27), a steel wire clamping cylinder (21), a translation cylinder (51), a guide cylinder (53) and a clamping jaw cylinder (52) are arranged on the first bottom plate, the pre-forming lower die (27) is arranged opposite to the pre-forming upper die (26), the steel wire clamping cylinder (21) is located on the side edge of the pre-forming lower die (27), the translation cylinder (51) and the guide cylinder (53) are respectively located at two ends of the first bottom plate, and the clamping jaw cylinder (52) is arranged close to the guide cylinder (53).
7. The steel wire riveting and assembling equipment for high-voltage wire connector accessories according to claim 6, wherein the rivet head forming station (6) comprises a second top plate and a second bottom plate, the second top plate is arranged above the second bottom plate through a supporting rod, a hydraulic cylinder (63) is arranged on the upper side of the second top plate, a secondary forming upper die (62) is arranged at the free end of the hydraulic cylinder (63), a secondary forming lower die (61) and a clamping jaw cylinder (52) are arranged above the second bottom plate, the secondary forming lower die (61) is arranged below the secondary forming upper die (62), and the clamping jaw cylinder (52) is arranged on the side edge of the secondary forming lower die (61).
8. The steel wire riveting assembly equipment for high-voltage wire connector accessories according to claim 7, wherein the rivet head roughening station (7) comprises a third top plate, a plurality of support rods are arranged on the lower side of the third top plate, a gas-liquid pressurizing cylinder (25) is arranged on the upper side of the third top plate, the free end of the gas-liquid pressurizing cylinder (25) penetrates through the third top plate, a cutting Mao Bianshang die (72) is arranged, and a deburring lower die (71) is arranged right below the cutting Mao Bianshang die (72).
CN202322668910.4U 2023-10-07 2023-10-07 Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings Active CN220837584U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322668910.4U CN220837584U (en) 2023-10-07 2023-10-07 Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322668910.4U CN220837584U (en) 2023-10-07 2023-10-07 Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings

Publications (1)

Publication Number Publication Date
CN220837584U true CN220837584U (en) 2024-04-26

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ID=90743803

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322668910.4U Active CN220837584U (en) 2023-10-07 2023-10-07 Steel wire riveting assembly equipment for high-voltage wire connecting piece fittings

Country Status (1)

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CN (1) CN220837584U (en)

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