CN220819855U - Cigarette quality visual detection device - Google Patents
Cigarette quality visual detection device Download PDFInfo
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- CN220819855U CN220819855U CN202322607399.7U CN202322607399U CN220819855U CN 220819855 U CN220819855 U CN 220819855U CN 202322607399 U CN202322607399 U CN 202322607399U CN 220819855 U CN220819855 U CN 220819855U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 233
- 238000001514 detection method Methods 0.000 title claims abstract description 67
- 230000000007 visual effect Effects 0.000 title claims abstract description 25
- 230000002950 deficient Effects 0.000 claims abstract description 58
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000012546 transfer Methods 0.000 claims abstract description 13
- 238000011179 visual inspection Methods 0.000 claims description 17
- 238000007689 inspection Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 24
- 239000000463 material Substances 0.000 description 20
- 230000006978 adaptation Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
The utility model discloses a cigarette quality visual detection device, which comprises: the cigarette quality processing module is respectively connected with the visual detection assembly and the defective product transferring assembly. When detecting, cigarette pay-off subassembly can carry the cigarette to waiting to detect the position, visual detection subassembly can acquire the outward appearance information of cigarette, simultaneously, cigarette rotating assembly can rotate the cigarette, thereby realize the outward appearance detection to the whole cylinder surface of cigarette, cigarette quality processing module can judge whether the cigarette is the defective product according to outward appearance information, if yes, defective products transfer assembly can transfer the cigarette, consequently can prevent that the defective products from getting into the packing process, thereby improve the qualification rate of cigarette product, in addition for manual detection, can effectively reduce intensity of labour, improve the detection level of cigarette quality.
Description
Technical Field
The utility model relates to the technical field of cigarette production equipment, in particular to a cigarette quality visual detection device.
Background
In the rolling process of the finished cigarette, due to material fluctuation and other related mechanism problems, defective cigarettes with a certain probability are generated, and if the defective cigarettes are not detected and selected, the defective cigarettes enter a box cigarette packaging process section, so that defective products are caused.
At present, in the cigarette production process, the manual sampling inspection mode is mainly adopted, and consistency quality of batches of cigarettes is difficult to guarantee stably, so that the detection effect is poor, the working strength is high, and the working efficiency is low.
Therefore, how to improve the detection level of the quality of cigarettes is a technical problem that needs to be solved by those skilled in the art.
Disclosure of utility model
The utility model aims to provide a visual detection device for cigarette quality, which can effectively improve the detection level of the cigarette quality.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a visual inspection device for quality of cigarettes, comprising:
the cigarette feeding assembly is used for conveying cigarettes to a position to be detected;
the cigarette rotating assembly is used for driving the cigarettes conveyed to the detection position to rotate around the axis of the cigarette rotating assembly;
The visual detection component is positioned above the position to be detected and is used for acquiring appearance information of cigarettes;
The cigarette quality processing module is connected with the visual detection assembly, and the cigarette quality processing unit is used for judging whether the cigarette is defective or not according to the appearance information;
The defective product transferring assembly is connected with the cigarette quality processing module and is used for transferring the cigarettes judged by the cigarette quality processing module when the cigarettes are defective.
Preferably, the visual inspection assembly comprises a first inspection camera and a second inspection camera distributed along the conveying direction of the cigarette feeding assembly.
Preferably, the first detection camera comprises two line laser scanning 3D cameras, and the two line laser scanning 3D cameras are used for scanning the outer contour of the whole cylindrical surface of the cigarette; the second detection camera is a linear array 2D camera, and the linear array 2D camera is used for scanning color and gray information images of the whole cylindrical surface of the cigarette.
Preferably, the visual detection assembly further comprises a first LED light source and a second LED light source which are arranged on two sides of the linear array 2D camera.
Preferably, the cigarette feeding assembly comprises a first cigarette shifting block and a second cigarette shifting block, the cigarette rotating assembly comprises a first cigarette rotating roller and a second cigarette rotating roller, the first cigarette shifting block is used for shifting cigarettes to the first cigarette rotating roller, and the second cigarette shifting block is used for shifting cigarettes scanned by the first detection camera to the second cigarette rotating roller.
Preferably, the defective product transferring assembly comprises a first suction nozzle module, a second suction nozzle module and a driving assembly for driving the first suction nozzle module and the second suction nozzle module to lift and translate respectively, wherein the first suction nozzle module is used for transferring cigarettes which pass through the first detection camera to be scanned and are judged to be defective by the cigarette quality processing module; the second suction nozzle module is used for transferring cigarettes which pass through the second detection camera for scanning and are judged to be defective by the cigarette quality processing module.
Preferably, the cigarette quality vision detection device further comprises a first defective product material box and a second defective product material box, wherein the first defective product material box is used for collecting defective product cigarettes transferred by the first suction nozzle module, and the second defective product material box is used for collecting defective product cigarettes transferred by the second suction nozzle module.
Preferably, the cigarette quality visual detection device further comprises a cigarette discharge assembly, and the cigarette discharge assembly is used for outputting qualified cigarettes.
Preferably, the cigarette payout assembly comprises a cigarette transfer double round belt.
Preferably, the cigarette quality vision detection device further comprises a cigarette hopper, a stirring rotating wheel and a stirring belt, wherein the stirring rotating wheel is located below the cigarette hopper, the stirring belt is located below the stirring rotating wheel, the stirring rotating wheel is used for stirring cigarettes in the cigarette hopper to the stirring belt at equal intervals, and the cigarette feeding assembly is used for conveying cigarettes on the stirring belt to the positions to be detected one by one.
Compared with the prior art, the technical scheme has the following advantages:
According to the visual detection device for the quality of the cigarettes, when the visual detection device is used for detecting, the cigarette feeding component can convey the cigarettes to the position to be detected, the visual detection component can acquire appearance information of the cigarettes, meanwhile, the cigarette rotating component can rotate the cigarettes, so that appearance detection of the whole cylindrical surface of the cigarettes is achieved, the visual detection component sends the appearance information to the cigarette quality processing module, the cigarette quality processing module can judge whether the cigarettes are defective or not according to the appearance information, if not, the cigarettes are conveyed to the next process for packaging operation, if yes, the defective product transferring component can transfer the cigarettes out, therefore quality detection can be carried out on the whole cylindrical surface of the cigarettes, and defective products can be transferred out in time, so that defective products are prevented from entering the packaging process, the qualification rate of cigarette products is improved, and in addition, compared with manual detection, labor intensity is effectively reduced, and the detection level of the quality of the cigarettes is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a view illustrating a device for detecting quality of cigarettes according to an embodiment of the present utility model.
The reference numerals are as follows:
101 is a cigarette hopper, 102 is a material stirring wheel, 103 is a material stirring belt, 104 is a first cigarette stirring block, 105 is a first cigarette rotating roller, 106 is a first suction nozzle module, 107 is a second suction nozzle module, 108 is a second cigarette rotating roller, 109 is a first defective material box, 110 is a second defective material box, and 111 is a cigarette discharging component;
201 is a first detection camera, 202 is a second detection camera, 203 is a first LED light source, 204 is a second LED light source.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, fig. 1 is a view illustrating a device for detecting quality of cigarettes according to an embodiment of the present utility model.
The embodiment of the utility model provides a visual detection device for cigarette quality, which comprises the following components: the cigarette quality processing module is connected with the visual detection component and the defective product transferring component respectively, and the visual detection component is located above the position to be detected. When detecting, cigarette pay-off subassembly can carry the cigarette to waiting to detect the position, visual detection subassembly can acquire the outward appearance information of cigarette, simultaneously, cigarette rotating assembly can rotate the cigarette, thereby realize the outward appearance detection to the whole cylinder surface of cigarette, visual detection subassembly sends outward appearance information to cigarette quality processing module, cigarette quality processing module can judge whether the cigarette is the defective products according to outward appearance information, if not, then the cigarette is carried to next process and is packed the operation, if, defective products transfer the subassembly can transfer the cigarette away, consequently, can carry out quality detection to the whole cylinder surface of cigarette, still can in time transfer out the defective products, in order to prevent that defective products from getting into the packing process, thereby improve the qualification rate of cigarette product, in addition for manual detection, can effectively reduce intensity of labour, improve the detection level of cigarette quality.
In some embodiments, the cigarette feeding assembly includes a first cigarette shifting block 104 and a second cigarette shifting block, the cigarette rotation assembly includes a first cigarette rotation roller 105 and a second cigarette rotation roller 108, the first cigarette shifting block 104 can shift cigarettes onto the first cigarette rotation roller 105, and the second cigarette shifting block can shift cigarettes scanned by the first detection camera 201 onto the second cigarette rotation roller 108. The visual inspection assembly comprises a first inspection camera 201 and a second inspection camera 202 distributed along the conveying direction of the cigarette feeding assembly. The cigarettes can be detected by the first detection camera 201 and then detected by the second detection camera 202, so as to improve the detection quality. The first detection camera 201 includes two line laser scanning 3D cameras, the two line laser scanning 3D cameras are arranged right above the first cigarette rotating roller 105 side by side, and the laser line coincides with the central axis of the first cigarette rotating roller 105, and the two line laser scanning 3D cameras can scan the outer contour of the whole cylindrical surface of the cigarette; the second detection camera 202 is a linear array 2D camera, the linear array 2D camera is located right above the second cigarette rotating roller 108, the movement length direction of the linear array 2D camera coincides with the central axis of the second cigarette rotating roller 108, and the linear array 2D camera can scan color and gray information images of the whole cylindrical surface of the cigarette. The vision detection assembly further comprises a first LED light source 203 and a second LED light source 204 which are arranged on two sides of the linear array 2D camera, wherein the first LED light source 203 is a high-angle LED linear light source, the second LED linear light source is a low-angle LED linear light source, and the first LED light source 203 and the second LED light source 204 can illuminate when the linear array 2D camera images.
In some embodiments, the defective product transferring assembly includes a first suction nozzle module 106 and a second suction nozzle module 107, and a driving assembly for driving the first suction nozzle module 106 and the second suction nozzle module 107 to lift and translate respectively, when the first detection camera 201 scans and the cigarette quality processing module determines that the cigarette is defective, the first suction nozzle module 106 can transfer the cigarette; when the cigarettes are scanned by the first detection camera 201 and judged to be qualified by the cigarette quality processing module, the cigarettes are conveyed to the lower part of the second detection camera 202, and when the cigarettes are scanned by the second detection camera 202 and judged to be unqualified by the cigarette quality processing module, the cigarettes are transferred out. Wherein the lifting and translation operations of the first suction nozzle module 106 and the second suction nozzle module 107 can be respectively realized through the driving component, thereby realizing the transfer of cigarettes.
In some embodiments, the device for detecting quality of cigarettes further includes a first defective material box 109 and a second defective material box 110, the first suction nozzle module 106 may transfer defective cigarettes to the first defective material box 109, and the second suction nozzle module 107 may transfer defective cigarettes to the second defective material box 110.
In some embodiments, the visual inspection device for quality of cigarettes further comprises a cigarette payout material assembly 111, and the cigarette payout material assembly 111 can output qualified cigarettes. Wherein the cigarette payout assembly 111 comprises a cigarette transfer double round belt. The smoke discharge assembly 111 is located below the vision inspection assembly, the first nozzle module 106 and the second nozzle module 107.
In some embodiments, the cigarette quality visual detection device further comprises a cigarette hopper 101, a stirring rotating wheel 102 and a stirring belt 103, as shown in fig. 1, the cigarette quality visual detection device is arranged on a workbench, the stirring belt 103 and a conveying direction of a cigarette discharging assembly 111 are vertically arranged, the stirring rotating wheel 102 is located below the cigarette hopper 101, the stirring belt 103 is located below the stirring rotating wheel 102, the stirring rotating wheel 102 can stir cigarettes in the cigarette hopper 101 to the stirring belt 103 one by one at equal intervals, and the cigarette feeding assembly can convey the cigarettes on the stirring belt 103 to a position to be detected one by one. Continuous conveying of cigarettes can be achieved through the cigarette hopper 101, the material stirring rotating wheel 102 and the material stirring belt 103, and therefore conveying and automatic detection level of cigarettes are achieved.
In summary, the workflow of the visual inspection device for quality of cigarettes provided by the embodiment of the application is as follows: the staff or the conveyer belt is put in the cigarette hopper 101 to the cigarette that awaits measuring, the dialling material runner 102 rotates, in order to evenly take out single cigarette to dialling material belt 103, the cigarette is carried to detection butt joint position department by dialling material belt 103, first cigarette shifting block 104 promotes the cigarette to first cigarette rotatory gyro wheel 105, first cigarette rotatory gyro wheel 105 rotates and can drive the cigarette rotation a week, trigger first detection camera 201 simultaneously and scan the cigarette, the cigarette quality processing module can judge the cigarette, when judging as the defective products, first suction nozzle module 106 absorbs the defective products and is transferred to first defective products magazine 109, when judging as the defective products, the second cigarette shifting block can push the cigarette to second cigarette rotatory gyro wheel 108, second cigarette rotatory gyro wheel 108 rotates and drives the cigarette rotation a week, trigger second detection camera 202 simultaneously and alternate point first LED light source 203 and second LED light source 204 scan the whole cylinder surface of the cigarette and image, when judging as the defective products, second suction nozzle module absorbs the defective products and is transferred to second suction nozzle module, when judging as the defective products, the second suction nozzle module is transferred to second suction nozzle is transferred to second cigarette receiving drum 110, when judging as the defective products, the second suction nozzle is transferred to the defective products is transferred to second suction nozzle 110.
It should be noted that in this specification relational terms such as first and second are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The utility model provides a cigarette quality visual detection device. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.
Claims (10)
1. A visual inspection device for quality of cigarettes, comprising:
the cigarette feeding assembly is used for conveying cigarettes to a position to be detected;
the cigarette rotating assembly is used for driving the cigarettes conveyed to the detection position to rotate around the axis of the cigarette rotating assembly;
The visual detection component is positioned above the position to be detected and is used for acquiring appearance information of cigarettes;
The cigarette quality processing module is connected with the visual detection assembly, and the cigarette quality processing unit is used for judging whether the cigarette is defective or not according to the appearance information;
The defective product transferring assembly is connected with the cigarette quality processing module and is used for transferring the cigarettes judged by the cigarette quality processing module when the cigarettes are defective.
2. The visual inspection device of claim 1, wherein the visual inspection assembly comprises first and second inspection cameras distributed along a conveying direction of the cigarette feed assembly.
3. The visual inspection device of the quality of cigarettes according to claim 2, wherein the first inspection camera comprises two line laser scanning 3D cameras, the two line laser scanning 3D cameras being used to scan the entire cylindrical surface outline of the cigarettes; the second detection camera is a linear array 2D camera, and the linear array 2D camera is used for scanning color and gray information images of the whole cylindrical surface of the cigarette.
4. The visual inspection device of claim 3, wherein the visual inspection assembly further comprises a first LED light source and a second LED light source disposed on either side of the linear array 2D camera.
5. The visual inspection device of claim 2, wherein the cigarette feed assembly comprises a first cigarette shifting block and a second cigarette shifting block, the cigarette rotating assembly comprises a first cigarette rotating roller and a second cigarette rotating roller, the first cigarette shifting block is used for shifting cigarettes onto the first cigarette rotating roller, and the second cigarette shifting block is used for shifting cigarettes scanned by the first inspection camera onto the second cigarette rotating roller.
6. The visual inspection device of quality of cigarettes according to claim 2, wherein the defective product transferring assembly comprises a first suction nozzle module, a second suction nozzle module and a driving assembly for driving the first suction nozzle module and the second suction nozzle module to lift and translate respectively, wherein the first suction nozzle module is used for transferring out cigarettes which are scanned by the first inspection camera and are judged to be defective by the quality processing module; the second suction nozzle module is used for transferring cigarettes which pass through the second detection camera for scanning and are judged to be defective by the cigarette quality processing module.
7. The visual inspection device of claim 6, further comprising a first defective bin for collecting defective cigarettes transferred by the first nozzle module and a second defective bin for collecting defective cigarettes transferred by the second nozzle module.
8. The visual inspection device of claim 1, further comprising a cigarette payout assembly for outputting a qualified cigarette.
9. The visual inspection device of claim 8, wherein the cigarette pay-out assembly comprises a cigarette transfer double round belt.
10. The visual inspection device of cigarette quality according to any one of claims 1 to 9, further comprising a cigarette hopper, a material-shifting wheel and a material-shifting belt, wherein the material-shifting wheel is located below the cigarette hopper, the material-shifting belt is located below the material-shifting wheel, the material-shifting wheel is used for shifting cigarettes in the cigarette hopper out of the material-shifting belt at equal intervals one by one, and the cigarette feeding assembly is used for conveying cigarettes on the material-shifting belt to a position to be inspected one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322607399.7U CN220819855U (en) | 2023-09-26 | 2023-09-26 | Cigarette quality visual detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322607399.7U CN220819855U (en) | 2023-09-26 | 2023-09-26 | Cigarette quality visual detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220819855U true CN220819855U (en) | 2024-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322607399.7U Active CN220819855U (en) | 2023-09-26 | 2023-09-26 | Cigarette quality visual detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220819855U (en) |
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2023
- 2023-09-26 CN CN202322607399.7U patent/CN220819855U/en active Active
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