CN220702391U - Magnetic ring automatic feeding direction selecting mechanism - Google Patents
Magnetic ring automatic feeding direction selecting mechanism Download PDFInfo
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- CN220702391U CN220702391U CN202322207172.3U CN202322207172U CN220702391U CN 220702391 U CN220702391 U CN 220702391U CN 202322207172 U CN202322207172 U CN 202322207172U CN 220702391 U CN220702391 U CN 220702391U
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- discharging table
- feeding
- automatic feeding
- selecting mechanism
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- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 90
- 238000007599 discharging Methods 0.000 claims abstract description 49
- 238000003756 stirring Methods 0.000 claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007664 blowing Methods 0.000 description 6
- 230000036544 posture Effects 0.000 description 5
- 230000004323 axial length Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of magnetic ring feeding equipment, in particular to an automatic magnetic ring feeding and direction selecting mechanism, which comprises a feeding assembly and a conveying assembly, wherein the conveying assembly comprises a conveying belt, a loading jig fixed on the conveying belt and a feeding driving piece for driving the conveying belt to move, a first discharging table and a second discharging table which are arranged in a staggered manner in steps are arranged at the top of the loading jig, and magnetic attraction pieces are respectively arranged on the first discharging table and the second discharging table; the feeding assembly comprises a vibrating disc for placing magnetic ring coils to be fed and a material moving module for moving the magnetic ring coils from the vibrating disc to the first material discharging table one by one; the material stirring piece is arranged above the conveying belt, when the material stirring piece is used, a part of magnetic ring wire packages on the first material discharging table are selectively stirred, fallen and turned to the second material discharging table according to preset conditions, so that the magnetic ring wire packages which are not in line with the direction originally on the first material discharging table become the required direction, the feeding direction selection is completed, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of magnetic ring feeding equipment, in particular to an automatic magnetic ring feeding and direction selecting mechanism.
Background
The electronic functional module, such as a filter, a transformer, an inductor and the like, mainly comprises a mould shell and an electromagnetic module, wherein the electromagnetic module comprises one or more magnetic rings arranged in the mould shell, each magnetic ring is connected with a plurality of connecting wires, such as a magnetic ring disclosed in Chinese patent document with the publication number of CN213638525U and a connecting wire wound on the magnetic ring.
The magnetic ring which is wound is provided by upstream factories as a raw material, and a large magnetic ring and a small magnetic ring are respectively wound with tiny wires, and the wires extend out of the magnetic ring to be connected with the terminals of the mould shell. Traditional feeding mode: the magnetic ring is manually placed on the carrier of the specified conveyer belt in a selected direction, and the special machine is special for a special person, so that the feeding efficiency is low and the cost ratio is high. During feeding, as long as the azimuth of the large magnetic ring is determined, the small magnetic ring follows the specified azimuth. The feeding needs the magnetic ring orientation to be unified, but after the magnetic ring is grabbed to the conveyer belt, the magnetic ring generally has two states: the first is that the magnetic ring axis is horizontal, and the second is that the magnetic ring axis is vertical. Therefore, it is needed to provide a feeding direction selecting mechanism to meet the requirement of uniform azimuth feeding of the magnetic ring.
Disclosure of Invention
Aiming at the technical problems in the prior art, the utility model provides an automatic feeding and direction selecting mechanism for a magnetic ring.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the magnetic ring automatic feeding direction selecting mechanism comprises a feeding assembly and a conveying assembly, wherein the conveying assembly comprises a conveying belt, a carrying jig fixed on the conveying belt and a feeding driving piece for driving the conveying belt to move, a first discharging table and a second discharging table which are arranged in a staggered manner in steps are arranged at the top of the carrying jig, and magnetic attraction pieces are respectively arranged on the first discharging table and the second discharging table;
the feeding assembly comprises a vibrating disc for placing magnetic ring coils to be fed and a material moving module for moving the magnetic ring coils from the vibrating disc to the first material discharging table one by one; a material stirring piece is arranged above the conveying belt and selectively stirs, falls and overturns part of magnetic ring coils on the first material discharging table to the second material discharging table according to preset conditions.
As a further alternative, a preset distance is reserved between the material shifting piece and the material carrying jig, so that when the height of the magnetic ring coil on the first material discharging table is larger than the preset distance, the material shifting piece shifts the magnetic ring coil on the first material discharging table to turn over to the second material discharging table.
As a further alternative, a visual recognition module is arranged in front of the material shifting piece, the material shifting piece can be arranged in an electrically-controlled lifting manner, and the material shifting piece selectively moves downwards, shifts down and overturns the corresponding magnetic ring coil according to a magnetic ring coil azimuth recognition signal on the first material discharging seat by the visual recognition module.
As a further alternative, the material stirring piece is connected with a lifting cylinder, and a piston rod of the lifting cylinder is longitudinally arranged to drive the material stirring piece to move up and down.
As a further alternative, the loading jig is provided with a recess groove in the shape of a U, and the second discharging table is located in the recess groove.
As a further alternative, the first discharge table is provided with a first magnet and the second discharge table is provided with a second magnet.
As a further alternative scheme, the upper part of the conveying belt is also provided with a wire arranging mechanism which comprises a transverse sliding rail, two groups of wire clamping fingers which are slidably arranged on the transverse sliding rail, a pressing block which is positioned between the two groups of wire clamping fingers and is fixed on the transverse sliding rail, a wire pulling driving piece which is used for respectively driving the two groups of wire clamping fingers to be close to or far away from each other, and a wire arranging lifting cylinder which is used for driving the transverse sliding rail to do lifting motion, wherein the two groups of wire clamping fingers are respectively arranged on two sides of the material carrying jig.
As a further alternative, the loading assembly further comprises a feed conveyor and a guide hopper, the guide hopper being obliquely positioned between the feed conveyor and the vibratory pan.
As a further alternative, the material moving module comprises a mechanical arm and a material absorbing head, and the mechanical arm drives the material absorbing head to move to and from between the vibration disc and the first material discharging table.
As a further alternative, the machine further comprises a machine table, and the feeding assembly and the conveying assembly are arranged on the machine table.
The utility model has the beneficial effects that:
the magnetic ring automatic feeding direction selecting mechanism provided by the utility model has the advantages that when in use, a plurality of magnetic ring coils to be fed are placed on the vibrating disk, the magnetic ring coils are transferred onto the first discharging table one by the material moving module from the vibrating disk, and the material shifting piece above the conveying belt selectively shifts and overturns part of the magnetic ring coils on the first discharging table to the second discharging table according to preset conditions, so that the magnetic ring coils which do not accord with the direction originally on the first discharging table are changed into the required direction, the feeding direction selecting is completed, and the production efficiency is improved.
Furthermore, according to the difference of the heights of the two postures of the vertical posture and the horizontal posture of the magnetic ring coil, the higher magnetic ring is turned over by the material stirring piece, and the higher magnetic ring is converted into the other posture; the direction selection can also be completed by identifying whether the magnetic ring is vertical or horizontal according to the visual identification module and then selectively pulling off and turning over the magnetic ring which does not meet the requirements.
Drawings
Fig. 1 is a schematic structural diagram of an automatic feeding and direction selecting mechanism for a magnetic ring in an embodiment.
Fig. 2 is a schematic diagram of a machine and a feeding assembly in an embodiment.
Fig. 3 is a schematic diagram of a wire arranging mechanism and a material stirring piece in the embodiment.
Fig. 4 is a schematic structural view of a conveying assembly in an embodiment.
Fig. 5 is a schematic diagram of a single loading fixture and a magnetic loop coil located on a first discharging table in an embodiment.
Reference numerals:
a machine 1;
the feeding device comprises a feeding assembly 2, a vibrating disc 21, a material moving module 22, a mechanical arm 221, a material suction head 222, a material feeding conveyor belt 23 and a material guiding hopper 24;
the conveying assembly 3, the conveying belt 31, the feeding driving piece 32, the feeding motor 321 and the belt pulley 322;
the material loading jig 4, the first material discharging table 41, the second material discharging table 42, the first magnet 43, the second magnet 44, the concave groove 45, the guide chamfer 46, the flange 47 and the mounting hole 48;
a material stirring piece 5, a visual identification module 6 and a lifting cylinder 7;
the wire arranging mechanism 8, the transverse sliding rail 81, the wire clamping finger 82, the pressing block 83, the wire drawing driving piece 84 and the wire arranging lifting cylinder 85.
Detailed Description
The present utility model will be described in detail with reference to specific embodiments and drawings.
The magnetic ring automatic feeding and direction selecting mechanism of the embodiment comprises a machine table 1, a feeding assembly 2 and a conveying assembly 3, wherein the feeding assembly 2 and the conveying assembly 3 are arranged on the machine table 1, the conveying assembly 3 comprises a conveying belt 31, a plurality of carrying jigs 4 and a feeding driving piece 32, the carrying jigs 4 are fixed on the conveying belt 31, the feeding driving piece 32 is used for driving the conveying belt 31 to move, the feeding driving piece 32 comprises a feeding motor 321 and a belt wheel 322, the belt wheel 322 is fixed on an output shaft of the feeding motor 321, and the conveying belt 31 is wound on the belt wheel 322 so as to drive the conveying belt 31 to circulate along an elliptical track.
The top of carrying tool 4 is equipped with first blowing platform 41 and the second blowing platform 42 that are step staggered arrangement, and first blowing platform 41 and second blowing platform 42 are equipped with the magnetism respectively and inhale the piece, and the magnetism is inhaled the piece and is including setting up at the circular shape first magnet 43 of first blowing platform 41, sets up at the rectangular square second magnet 44 of second blowing platform 42. The carrying jig 4 is provided with a recessed groove 45 in a U shape, and the second discharging table 42 and the second magnet 44 are located in the recessed groove 45. The first magnet 43 and the second magnet 44 are used for bearing a magnetic ring for attracting the magnetic ring coil. An inclined guide chamfer 46 is provided between the first and second discharge stations 41, 42. Flanges 47 and mounting holes 48 are provided on both sides of the carrier tool 4 so as to fix the entire carrier tool 4 to the conveyor belt 31.
The feeding assembly 2 comprises a vibrating tray 21 for placing magnetic ring coils to be fed and a material moving module 22 for moving the magnetic ring coils from the vibrating tray 21 to a first magnet 43 on a first material discharging table 41 one by one. The material moving module 22 comprises a mechanical arm 221 and a material absorbing head 222, and the mechanical arm 221 with a vision system drives the material absorbing head 222 to move between the vibration disc 21 and the first material discharging table 41. The loading assembly 2 further comprises a charging conveyor 23 and a guide hopper 24, the guide hopper 24 being located obliquely between the charging conveyor 23 and the vibrating tray 21. The piled magnetic loop lines Bao Zhen are scattered through the vibration principle, then the magnetic loops are automatically identified and captured through a visual system, and the magnetic loop coils are sucked through the mechanical arm 221 and placed on the specified material carrying jig 4 on the conveying belt 31.
A material stirring piece 5 is arranged above the conveying belt 31, and the material stirring piece 5 selectively stirs and overturns part of the magnetic ring wire packages on the first material discharging table 41 to the second material discharging table 42 according to preset conditions. When the feeding device is used, a plurality of magnetic ring coils to be fed are placed on the vibration disc 21, the material moving module 22 moves the magnetic ring coils from the vibration disc 21 to the first magnets 43 on the first discharging table 41 one by one, the material shifting piece 5 above the conveying belt 31 selectively shifts and overturns part of the magnetic ring coils on the first discharging table 41 to the second discharging table 42 according to preset conditions, so that the magnetic ring coils which do not accord with the direction originally on the first discharging table 41 become the required direction, feeding and direction selection are completed, and the production efficiency is improved.
There are two mechanisms for selectively ejecting the material according to the preset condition for the ejecting member 5:
the first method is that according to the difference of the vertical and horizontal longitudinal heights of the magnetic rings of the magnetic ring coil, namely the difference of the diameter and the axial length of the magnetic rings, the numerical value is one big or one small, a preset distance is reserved between the material stirring piece 5 and the material carrying jig 4, the preset distance is between the diameter and the axial length of the magnetic rings, and thus the material stirring piece 5 stirs and overturns the magnetic ring coil on the first material placing table 41 to the second material placing table 42, and the magnetic ring coil is converted into another posture, namely the vertical overturning is horizontal lying or the horizontal overturning is vertical. The mechanism is suitable for the direction selection of the magnetic ring wire package with larger difference between the diameter and the axial length of the magnetic ring.
The second is that the place ahead of driving member 5 is equipped with visual identification module 6, driving member 5 is connected with lift cylinder 7, and the piston rod of lift cylinder 7 vertically arranges to drive driving member 5 elevating movement, realizes driving member 5 automatically controlled lift setting, and during actual operation is through visual identification module 6, and the magnetic ring is erect or lie, and driving member 5 falls again selectively and dials the upset of falling the magnetic ring that will not meet the requirements, can also accomplish the selection to. The visual recognition module 6 determines the azimuth and the gesture of the magnetic ring by comparing and judging whether the projection of the magnetic ring is round or rectangular through shooting. The mechanism is suitable for magnetic ring coil direction selection with smaller difference between the diameter and the axial length of the magnetic ring.
In this embodiment, a wire arranging mechanism 8 is further disposed above the conveyor belt 31, for straightening a plurality of wires of the magnetic ring coil after being fed, and the structure includes a traverse sliding rail 81, two groups of wire clamping fingers 82 slidably mounted on the traverse sliding rail 81, a pressing block 83 located between the two groups of wire clamping fingers 82 and fixed on the traverse sliding rail 81 and used for pressing the magnetic ring, a wire pulling driving member 84 used for driving the two groups of wire clamping fingers 82 to approach or separate from each other, and a wire arranging lifting cylinder 857 used for driving the traverse sliding rail 81 to make lifting motion. The specific power source of the wire clamping fingers 82 is a finger cylinder, and the two groups of wire clamping fingers 82 are respectively arranged at two sides of the material carrying jig 4.
When the wire arranging lifting cylinder 857 works, the transverse sliding rail 81 is driven to descend, the pressing block 83 presses the magnetic ring, the wire clamping fingers 82 are close to each other and clamp guide wires positioned on two sides of the magnetic ring, and then the wire pulling driving part 84 drives the two groups of wire clamping fingers 82 to be far away from each other, so that straightening and carding of the guide wires are completed.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "secured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the details are not described.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (10)
1. Magnetic ring automatic feeding selects to mechanism, characterized by: the feeding device comprises a feeding assembly and a conveying assembly, wherein the conveying assembly comprises a conveying belt, a material loading jig fixed on the conveying belt and a feeding driving piece for driving the conveying belt to move, a first material discharging table and a second material discharging table which are arranged in a staggered manner in steps are arranged at the top of the material loading jig, and magnetic attraction pieces are respectively arranged on the first material discharging table and the second material discharging table;
the feeding assembly comprises a vibrating disc for placing magnetic ring coils to be fed and a material moving module for moving the magnetic ring coils from the vibrating disc to the first material discharging table one by one; a material stirring piece is arranged above the conveying belt and selectively stirs, falls and overturns part of magnetic ring coils on the first material discharging table to the second material discharging table according to preset conditions.
2. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: and a preset distance is reserved between the material shifting piece and the material carrying jig, so that when the height of the magnetic ring coil on the first material placing table is larger than the preset distance, the material shifting piece shifts and overturns the magnetic ring coil on the first material placing table to the second material placing table.
3. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the front of the material shifting piece is provided with a visual identification module, the material shifting piece can be arranged in an electric control lifting manner, and the material shifting piece selectively moves downwards, dials and overturns the corresponding magnetic ring coil according to the magnetic ring coil azimuth identification signal on the first material discharging seat by the visual identification module.
4. The magnetic ring automatic feeding direction selecting mechanism according to claim 3, wherein: the material stirring piece is connected with a lifting cylinder, and a piston rod of the lifting cylinder is longitudinally arranged to drive the material stirring piece to move up and down.
5. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the material loading jig is provided with a U-shaped concave groove, and the second discharging platform is positioned in the concave groove.
6. The magnetic ring automatic feeding direction selecting mechanism according to claim 1 or 5, characterized in that: the first discharging table is provided with a first magnet, and the second discharging table is provided with a second magnet.
7. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the upper part of the conveying belt is also provided with a wire arranging mechanism which comprises a transverse sliding rail, two groups of wire clamping fingers which are slidably arranged on the transverse sliding rail, a pressing block which is positioned between the two groups of wire clamping fingers and is fixed on the transverse sliding rail, a wire pulling driving piece which is used for respectively driving the two groups of wire clamping fingers to be close to or far away from each other, and a wire arranging lifting cylinder which is used for driving the transverse sliding rail to do lifting motion, wherein the two groups of wire clamping fingers are respectively arranged on two sides of the material carrying jig.
8. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the feeding assembly further comprises a feeding conveyor belt and a guide hopper, wherein the guide hopper is obliquely arranged between the feeding conveyor belt and the vibration disc.
9. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the material moving module comprises a mechanical arm and a material sucking head, and the mechanical arm drives the material sucking head to move to and from between the vibration disc and the first material discharging table.
10. The magnetic ring automatic feeding direction selecting mechanism according to claim 1, wherein: the feeding assembly and the conveying assembly are arranged on the machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322207172.3U CN220702391U (en) | 2023-08-16 | 2023-08-16 | Magnetic ring automatic feeding direction selecting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322207172.3U CN220702391U (en) | 2023-08-16 | 2023-08-16 | Magnetic ring automatic feeding direction selecting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220702391U true CN220702391U (en) | 2024-04-02 |
Family
ID=90441066
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322207172.3U Active CN220702391U (en) | 2023-08-16 | 2023-08-16 | Magnetic ring automatic feeding direction selecting mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220702391U (en) |
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2023
- 2023-08-16 CN CN202322207172.3U patent/CN220702391U/en active Active
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