CN220683626U - Warehouse-in and warehouse-out machine for double-deep goods shelf system - Google Patents
Warehouse-in and warehouse-out machine for double-deep goods shelf system Download PDFInfo
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- CN220683626U CN220683626U CN202322415072.XU CN202322415072U CN220683626U CN 220683626 U CN220683626 U CN 220683626U CN 202322415072 U CN202322415072 U CN 202322415072U CN 220683626 U CN220683626 U CN 220683626U
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Abstract
The utility model discloses a warehouse-in and warehouse-out machine for a double-deep goods shelf system, which comprises a rack, a transferring mechanism, a detecting mechanism, a lifting driving mechanism, a tray conveying mechanism and a control unit, wherein the transferring mechanism is arranged on the rack in a lifting manner in the height direction of the rack and is partially positioned outside the rack, at least two trays can be borne on the transferring mechanism, the detecting mechanism is arranged on the transferring mechanism, the lifting driving mechanism is arranged on the rack, the lifting driving mechanism is suitable for driving the transferring mechanism to lift up and down, the tray conveying mechanism is arranged on one side of the rack corresponding to the transferring mechanism, and the control unit is respectively in communication connection with the transferring mechanism, the detecting mechanism, the lifting driving mechanism and the tray conveying mechanism. Compared with the prior art, the automatic three-dimensional warehouse system can realize the connection between the main conveying line and the automatic three-dimensional warehouse system, so that the fork of the automatic three-dimensional warehouse system can finish the warehouse-in work of one warehouse position on the goods shelf at one time, thereby improving the warehouse-in efficiency of the automatic three-dimensional warehouse system.
Description
Technical Field
The utility model relates to the technical field of automatic three-dimensional libraries, in particular to a warehouse entry and exit machine for a double-deep goods shelf system.
Background
As automated stereoscopic warehouse systems continue to develop toward densification, the shelves of automated stereoscopic warehouses are gradually transitioning from a single deep position to a double deep position. Currently, for automated stereoscopic warehouse systems employing dual deep racks, the forks can only receive one pallet at a time from the main conveyor line for warehouse entry. Therefore, the fork of the existing automatic three-dimensional warehouse system is difficult to finish the warehouse-in work of each warehouse position of the double-deep-position goods shelf at one time, and the warehouse-in work is required to be divided into two warehouse-in work for the same warehouse position. This increases the time required for each warehouse entry of the double deep shelves, thereby affecting the warehouse entry efficiency of the automated stereoscopic warehouse system.
Disclosure of Invention
The utility model aims at: aiming at the defects in the prior art, the warehouse-in and warehouse-out machine for the double-deep goods shelf system is provided, and the joint between a main conveying line and an automatic three-dimensional warehouse system can be realized, so that a fork of the automatic three-dimensional warehouse system can receive a plurality of trays which can be contained in one warehouse position of a goods shelf from a transfer mechanism of the warehouse-in and warehouse-out work of one warehouse position of the goods shelf is finished at one time, thereby reducing the time required for warehouse-in of each warehouse position of the double-deep goods shelf and further improving the warehouse-in efficiency of the automatic three-dimensional warehouse system.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a warehouse entry and exit machine for a dual deep racking system, comprising:
a frame;
the transfer mechanism is arranged on the rack in a lifting manner along the height direction of the rack and is partially positioned outside the rack, the transfer mechanism is suitable for bearing trays and conveying the trays along the depth direction of the rack, and at least two trays can be borne on the transfer mechanism;
the detection mechanism is arranged on the transfer mechanism and is suitable for detecting the position of the tray;
the lifting driving mechanism is arranged on the rack and is suitable for driving the transfer mechanism to lift up and down;
the tray conveying mechanism is arranged on one side of the rack corresponding to the transfer mechanism, the transfer mechanism is suitable for placing the tray on the tray conveying mechanism or supporting the tray from the tray conveying mechanism through up-down lifting, and the conveying direction of the tray conveying mechanism is perpendicular to the conveying direction of the transfer mechanism;
and the control unit is respectively in communication connection with the transfer mechanism, the detection mechanism, the lifting driving mechanism and the tray conveying mechanism.
Preferably, the transfer mechanism comprises a conveying frame and two bearing conveying devices arranged on the conveying frame at intervals in parallel, one ends of the two bearing conveying devices are located outside the frame, the tray conveying mechanism is located between the two bearing conveying devices, and the two bearing conveying devices are respectively in communication connection with the control unit.
Preferably, the carrying and conveying device is a belt conveying mechanism.
Preferably, two ends of the bearing and conveying devices are respectively provided with a limiting block, the bearing and conveying device positioned at the tail end of the conveying direction of the tray conveying mechanism is further provided with a baffle, and the baffle is perpendicular to the conveying direction of the tray conveying mechanism.
Preferably, the rack is provided with slide rails on two sides respectively, the slide rails are provided with sliding blocks in sliding arrangement, and the conveying frame is connected with the sliding blocks.
Preferably, the detecting mechanism comprises a plurality of detecting sensors, and the detecting sensors are arranged on the transfer mechanism at intervals along the conveying direction of the bearing conveying mechanism.
Preferably, one end of the tray conveying mechanism in the conveying direction is provided with a lifting stopping mechanism, and the stopping mechanism is in communication connection with the control unit.
Preferably, the tray conveying mechanism is a roller conveying device.
Preferably, the lifting mechanism comprises two jacking cylinders which are respectively in transmission connection with the transfer mechanism.
Preferably, the two jacking cylinders are connected with the same air source through Y-shaped interfaces.
Compared with the prior art, the utility model has the beneficial effects that:
the transfer mechanism can transfer a plurality of trays to the goods taking height of the fork of the automatic three-dimensional warehouse system during each warehouse-in operation of the automatic three-dimensional warehouse system, so that the fork of the automatic three-dimensional warehouse system can receive the plurality of trays from the transfer mechanism to finish warehouse-in operation of one warehouse-in position on the double-deep goods shelf at one time. Therefore, the utility model can realize the connection between the main conveying line and the automatic three-dimensional warehouse system, so that the fork of the automatic three-dimensional warehouse system can realize the one-time warehouse-in work of one warehouse position on the double-deep-position goods shelf, thereby effectively reducing the time required by warehouse-in of each warehouse position on the double-deep-position goods shelf and further improving the warehouse-in efficiency of the automatic three-dimensional warehouse system.
Drawings
In order to more clearly illustrate the embodiments of the present utility model, the drawings that are required to be used in the embodiments will be briefly described. It should be noted that in all the drawings, each element or portion is not necessarily drawn to actual scale.
FIG. 1 is a schematic diagram of the structure and operation of a warehouse entry and exit machine for a dual deep racking system according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of the overall structure of a transfer mechanism of a warehouse entry and exit machine for a dual deep rack system according to an embodiment of the present utility model;
FIG. 3 is a schematic view of the overall structure of a rack of the warehouse entry and exit machine for a dual deep racking system according to the embodiment of the utility model;
FIG. 4 is a schematic view of the mounting position of the warehouse entry and exit machine for a dual deep racking system according to an embodiment of the present utility model.
In the figure:
1. a frame; 11. a slide rail; 12. a slide block; 2. a transfer mechanism; 21. a carriage; 22. a load carrying conveyor; 23. a limiting block; 24. a baffle; 3. a detection sensor; 4. a lifting driving mechanism; 5. tray conveying mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the system or element referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Moreover, the use of the terms first, second, etc. to define elements is merely for convenience in distinguishing the elements from each other, and the terms are not specifically meant to indicate or imply relative importance unless otherwise indicated.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
At present, for an automatic three-dimensional warehouse system with double deep shelves, as the pallet fork of the automatic three-dimensional warehouse system can only receive one pallet from a main conveying line for warehouse entry, the automatic three-dimensional warehouse systems need to be divided into two warehouse entry for the same warehouse location, and the warehouse entry work of each warehouse location of the double deep shelves is difficult to finish at one time. This increases the time required for each warehouse entry of the double deep shelves, thereby affecting the warehouse entry efficiency of the automated stereoscopic warehouse system. Therefore, the utility model provides a warehouse entry and exit machine for a double-deep shelf system, which can realize the connection between a main conveying line and an automatic three-dimensional warehouse system, so that a pallet fork of the automatic three-dimensional warehouse system can receive a plurality of pallets which can be contained in one warehouse position of a shelf from a transfer mechanism of the pallet and finish the warehouse entry work of one warehouse position on the shelf at one time, thereby reducing the time required for warehouse entry of each warehouse position of the double-deep shelf and further improving the warehouse entry efficiency of the automatic three-dimensional warehouse system.
Exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
As shown in fig. 1-4, an embodiment of the present utility model provides a warehouse entry and exit machine for a dual deep racking system, comprising:
a frame 1;
the transfer mechanism 2 is arranged on the frame 1 in a lifting manner along the height direction of the frame 1 and is partially positioned outside the frame 1, the transfer mechanism 2 is suitable for bearing trays and conveying the trays along the depth direction of the frame 1, and two trays can be borne on the transfer mechanism 2;
the detection mechanism is arranged on the transfer mechanism 2 and is suitable for detecting the position of the tray;
the lifting driving mechanism 4 is arranged on the frame 1, and the lifting driving mechanism 4 is suitable for driving the transfer mechanism 2 to lift up and down;
the tray conveying mechanism 5 is arranged on one side of the frame 1 corresponding to the transfer mechanism 2, the transfer mechanism 2 is suitable for placing the tray on the tray conveying mechanism 5 or supporting the tray from the tray conveying mechanism 5 by lifting up and down, and the conveying direction of the tray conveying mechanism 5 is perpendicular to the conveying direction of the transfer mechanism 2;
and a control unit (not shown in the figure), which is respectively in communication connection with the transfer mechanism 2, the detection mechanism, the lifting driving mechanism 4 and the tray conveying mechanism 5, and can be a unit such as a PLC or a singlechip.
As shown in fig. 4, in use of the embodiment of the present utility model, the rack 1 and the tray conveying mechanism 5 are disposed between the main conveyor line and the stereo garage system, wherein the tray conveying mechanism 5 is located between the main conveyor line and the rack 1 and the transfer mechanism 2 is lower than the upper surface of the tray conveying mechanism 5.
Specifically, the process of each warehouse entry operation in this embodiment is as follows:
the tray is transferred to the tray conveying mechanism 5 by the main conveying line, when the detection mechanism detects that the first tray is transferred to the tray conveying mechanism 5 in place, the tray is fed back to the control unit, the control unit firstly controls the tray conveying mechanism 5 to stop working and drives the transfer mechanism 2 to lift up by controlling the lifting driving mechanism 4 so as to lift up the tray from the tray conveying mechanism 5, the control unit controls the transfer mechanism 2 to transfer the tray into the rack 1 and temporarily store the tray on the transfer mechanism 2 after the transfer mechanism 2 lifts up the tray, when the detection mechanism detects that the tray is transferred to the place on the transfer mechanism 2 and feeds back to the control unit, the control unit firstly controls the transfer mechanism 2 to stop working and drives the transfer mechanism 2 to be lower than the upper surface of the tray conveying mechanism 5 by controlling the lifting driving mechanism 4, then the tray conveying mechanism 5 is controlled to receive the second tray from the main conveying line, when the detection mechanism detects that the second tray is conveyed to the position on the tray conveying mechanism 5, the second tray is fed back to the control unit, the control unit firstly controls the tray conveying mechanism 5 to stop working, then the lifting driving mechanism 4 is controlled to drive the transfer mechanism 2 to lift so as to convey the first tray and the second tray to the lowest pick-up height of the fork of the stacker together, so that the fork of the stacker can take the two trays on the transfer mechanism 2 for warehousing, and after the fork of the stacker takes the two trays on the transfer mechanism 2, the control unit controls the lifting driving mechanism 4 to drive the transfer mechanism 2 to be lower than the upper surface of the tray conveying mechanism 5, so that the embodiment finishes the flow of one warehousing operation.
It will be appreciated that the ex-warehouse operation of the present embodiment is opposite to the in-warehouse operation, and the present embodiment will not be described here again.
In summary, the transfer mechanism 2 of the present embodiment can transfer a plurality of trays to the picking height of the forks of the automatic stereoscopic warehouse system during each warehouse-in operation of the automatic stereoscopic warehouse system, so that the forks of the automatic stereoscopic warehouse system can receive a plurality of trays from the transfer mechanism 2 to complete the warehouse-in operation of one warehouse on the double deep-position shelf at a time. Therefore, the embodiment can realize the connection between the main conveying line and the automatic three-dimensional warehouse system, so that the fork of the automatic three-dimensional warehouse system can finish the warehouse-in work of one warehouse-in position on the double-deep-position goods shelf at one time, the time required by warehouse-in of each warehouse-in position on the double-deep-position goods shelf can be effectively reduced, and the warehouse-in efficiency of the automatic three-dimensional warehouse system can be further improved.
It should be noted that in other embodiments of the present utility model, the transfer mechanism 2 may be configured to carry a greater number of trays, thereby utilizing the present utility model in an automated stereoscopic warehouse system equipped with multiple deep shelves.
Further, as shown in fig. 2, the transfer mechanism 2 includes a conveying frame 21 and two carrying and conveying devices 22 arranged on the conveying frame 21 at parallel intervals, one ends of the two carrying and conveying devices 22 are located outside the frame 1, the tray conveying mechanism 5 is located between the two carrying and conveying devices 22, and the two carrying and conveying devices 22 are respectively connected with the control unit in a communication manner.
The distance between the two carrying and conveying devices 22 is smaller than the width of the tray to ensure that the transfer mechanism 2 can carry the tray, and the width of the tray conveying mechanism 5 is smaller than the distance between the two carrying and conveying devices 22 to ensure that the tray conveying mechanism 5 can be installed between the two carrying and conveying devices 22.
Preferably, the two carrying and conveying devices 22 of the present embodiment are belt conveying mechanisms.
Of course, in other embodiments of the present utility model, other types of devices such as wheeled devices may be used for the load carrying device 22.
Further, as shown in fig. 2, two ends of the two carrying and conveying devices 22 are respectively provided with a limiting block 23, the carrying and conveying device 22 positioned at the tail end of the conveying direction of the tray conveying mechanism 5 is also provided with a baffle 24, and the baffle 24 is perpendicular to the conveying direction of the tray conveying mechanism 5.
The stoppers 23 at the two ends of the carrying and conveying device 22 can prevent the trays from falling from the two ends of the carrying and conveying device 22, and the baffle 24 can prevent the trays from moving forward due to inertia when the tray conveying mechanism 5 stops working, so as to ensure that the carrying and conveying device 22 can smoothly lift the trays. In addition, the limiting block 23 and the limiting plate can also cooperate to limit the positions of the trays in the width direction and the conveying direction of the bearing conveying device 22, so that falling and collision accidents caused by ultra-wide and ultra-long conditions when two trays subsequently enter the warehouse position are prevented.
Further, two sides of the frame 1 are respectively provided with a sliding rail 11, the sliding rail 11 is provided with a sliding block 12 which is arranged in a sliding way, and the conveying frame 21 is connected with the sliding block 12. The carriage 21 of the present embodiment can form a stable moving unit by the cooperation of the slide rail 11 and the slider 12 with the frame 1, and at the same time, the carriage 21 can be prevented from being inclined during the lifting.
Further, as shown in fig. 1, the detecting mechanism includes a plurality of detecting sensors 3, and the detecting sensors 3 are disposed on the transfer mechanism 2 at intervals along the conveying direction of the carrying conveying mechanism, and the detecting sensors 3 may be photoelectric sensors or the like. The detection mechanism can detect the position of the tray on the bearing and conveying mechanism, and the distance between the trays on the bearing and conveying mechanism is ensured to be consistent.
Specifically, the detection mechanism of the embodiment includes two detection sensors 3, and when a first tray is conveyed in place by the tray conveying mechanism 5 in the process of carrying out tray transfer by the transfer mechanism 2, the first tray triggers the first detection sensor 3; when the first tray is conveyed in place on the transfer conveying mechanism, the first tray triggers the second detection sensor 3; when the second pallet is conveyed in place on the pallet conveying mechanism 5, the second pallet triggers the second detection sensor 3, at the moment, the two detection sensors 3 are simultaneously in a triggering state, the two pallets of the transfer mechanism 2 are conveyed in place, and the control unit can control the lifting driving mechanism 4 to drive the transfer mechanism 2 to ascend so as to convey the two pallets to the goods taking height of the stacker.
It will be appreciated that for other embodiments of the utility model in which the transfer mechanism 2 is configured to accommodate more than two trays, a corresponding number of detection sensors 3 may be provided depending on the number of trays that the transfer mechanism 2 is configured to carry in order to ensure that the warehouse entry machine is capable of functioning properly.
Optionally, the tray conveying mechanism 5 has a lifting stopping mechanism (not shown) at one end in the conveying direction, and the stopping mechanism is in communication with the control unit.
In this embodiment, by setting the lifting stopping mechanism at one end of the tray conveying mechanism 5 in the conveying direction, after the tray is conveyed in place on the tray conveying mechanism 5, the control unit can control the stopping mechanism to lift to stop other trays on the main conveying line, so as to prevent the subsequent tray from continuously impacting the tray on the tray conveying mechanism 5 forwards. It will be appreciated that the stop mechanism of this embodiment may be selected from a lifting plate, a stop lever, etc. mechanism, for example, in a lifting arrangement.
Preferably, the tray conveying mechanism 5 is a roller conveying device. The roller conveying device is selected as the tray conveying mechanism 5 in the embodiment, and the roller conveying mechanism has the advantages of simplified installation, space saving, easy maintenance and the like. In addition to the roller conveyor described above, other mechanisms such as a belt conveyor may be used as the tray conveyor 5 in this embodiment.
Preferably, the lifting driving mechanism 4 comprises two lifting air cylinders which are respectively connected with the transfer mechanism 2 in a transmission way, and the two lifting air cylinders are connected with the same air source through a Y-shaped interface.
The two jacking air cylinders of the embodiment are connected with the same air source through the Y-shaped interface, so that the synchronization of the actions of the two jacking air cylinders can be ensured, and the transfer mechanism 2 can be stably lifted up and down. In addition, in the implementation, the device such as an exhaust throttle valve can be additionally arranged at the air inlets of the two jacking cylinders, so that the action stability of the two cylinders is further ensured.
It should be noted that, the lifting driving mechanism 4 of the present embodiment is not limited to the above-mentioned cylinder, and in other embodiments, other types of devices such as a chain driving device and a belt driving device may be used as the lifting driving mechanism 4.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. A warehouse entry and exit machine for a dual deep racking system, comprising:
a frame (1);
the transfer mechanism (2) is arranged on the frame (1) in a lifting manner along the height direction of the frame (1) and is partially positioned outside the frame (1), the transfer mechanism (2) is suitable for bearing trays and conveying the trays along the depth direction of the frame (1), and at least two trays can be borne on the transfer mechanism (2);
the detection mechanism is arranged on the transfer mechanism (2) and is suitable for detecting the position of the tray;
the lifting driving mechanism (4) is arranged on the frame (1), and the lifting driving mechanism (4) is suitable for driving the transfer mechanism (2) to lift up and down;
the tray conveying mechanism (5) is arranged on one side of the frame (1) corresponding to the transfer mechanism (2), the transfer mechanism (2) is suitable for placing the tray on the tray conveying mechanism (5) or lifting the tray from the tray conveying mechanism (5) through up-down lifting, and the conveying direction of the tray conveying mechanism (5) is perpendicular to the conveying direction of the transfer mechanism (2);
and the control unit is respectively in communication connection with the transfer mechanism (2), the detection mechanism, the lifting driving mechanism (4) and the tray conveying mechanism (5).
2. The warehouse entry and exit machine for a double deep shelf system according to claim 1, characterized in that the transfer mechanism (2) comprises a carriage (21) and two bearing and conveying devices (22) arranged on the carriage (21) at parallel intervals, one ends of the two bearing and conveying devices (22) are located outside the frame (1), the tray conveying mechanism (5) is located between the two bearing and conveying devices (22), and the two bearing and conveying devices (22) are respectively in communication connection with the control unit.
3. The warehouse entry and exit machine for a dual deep racking system of claim 2, wherein said load carrying conveyor (22) is a belt conveyor.
4. The warehouse entry and exit machine for a double deep shelf system according to claim 2, characterized in that two ends of the two carrying and conveying devices (22) are respectively provided with a limiting block (23), the carrying and conveying devices (22) positioned at the tail end of the conveying direction of the tray conveying mechanism (5) are further provided with a baffle plate (24), and the baffle plate (24) is perpendicular to the conveying direction of the tray conveying mechanism (5).
5. The warehouse-in and warehouse-out machine for the double-deep shelf system according to claim 2, characterized in that the two sides of the rack (1) are respectively provided with a sliding rail (11), the sliding rail (11) is provided with a sliding block (12) which is arranged in a sliding way, and the conveying rack (21) is connected with the sliding block (12).
6. The warehouse entry and exit machine for a dual deep racking system according to claim 1, wherein said detection means comprises a plurality of detection sensors (3), said plurality of detection sensors (3) being disposed on said transfer means (2) at intervals along the conveying direction of said transfer means (2).
7. The warehouse entry and exit machine for a double deep racking system according to claim 1, characterized in that the pallet conveyor (5) has a liftable stop mechanism at one end in its conveying direction, which stop mechanism is in communication with the control unit.
8. The warehouse entry and exit machine for a dual deep racking system according to claim 7, wherein said pallet conveyor (5) is a roller conveyor.
9. The warehouse-in and warehouse-out machine for a double deep shelf system according to claim 1, characterized in that the lifting driving mechanism (4) comprises two lifting cylinders which are respectively in transmission connection with the transfer mechanism (2).
10. The warehouse entry and exit machine for a dual deep racking system as defined in claim 9, wherein both of the jacking cylinders are connected to the same air supply via a Y-interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322415072.XU CN220683626U (en) | 2023-09-06 | 2023-09-06 | Warehouse-in and warehouse-out machine for double-deep goods shelf system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322415072.XU CN220683626U (en) | 2023-09-06 | 2023-09-06 | Warehouse-in and warehouse-out machine for double-deep goods shelf system |
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| Publication Number | Publication Date |
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| CN220683626U true CN220683626U (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202322415072.XU Active CN220683626U (en) | 2023-09-06 | 2023-09-06 | Warehouse-in and warehouse-out machine for double-deep goods shelf system |
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| CN (1) | CN220683626U (en) |
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2023
- 2023-09-06 CN CN202322415072.XU patent/CN220683626U/en active Active
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