CN220358692U - Multi-parameter integrated flexible traction plate - Google Patents
Multi-parameter integrated flexible traction plate Download PDFInfo
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- CN220358692U CN220358692U CN202320994708.8U CN202320994708U CN220358692U CN 220358692 U CN220358692 U CN 220358692U CN 202320994708 U CN202320994708 U CN 202320994708U CN 220358692 U CN220358692 U CN 220358692U
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Abstract
The utility model provides a multi-parameter integrated flexible traction plate, which comprises: the flexible traction plate comprises a flexible traction plate main body, an integrated module and a monitoring module; the two ends of the flexible traction plate main body are respectively connected with a lead and a traction rope; the integrated module and the monitoring module are respectively arranged on the flexible traction plate main body; the monitoring module is used for monitoring the torsion angle of the flexible traction plate main body and tension information born by the lead and sending a monitoring result to the integrated module; the integrated module is used for sending the tension information and the torsion angle to a ground centralized control center; the traction plate is structured into the flexible traction plate main body, so that the impact on the traction plate main body is reduced, the torsional inclination angle of the flexible traction plate main body is monitored by the integrated module, the safety of the flexible traction plate main body and the wires during torsion is monitored, and the tension of the wires in the whole process is monitored by the tail section traction and detection device, so that the emergency is prevented, and the fault condition is discovered.
Description
Technical Field
The utility model relates to the technical field of power transmission line construction machines and tools, in particular to a multi-parameter integrated flexible traction plate.
Background
With the rapid development of high voltage construction, wire laying has entered into normalization. However, during the wire laying process, the wires are extremely susceptible to various injuries and even wire breakage in the event of excessive tensile forces. The real-time tension monitoring of the wire is thus particularly important. In addition, in the wire-setting process, the traction plate can enable the wire to bear larger torque when the traction plate inclines at a larger angle, when the wire-setting machine is used, because of the complex working condition of the traction plate, the aluminum wire outside the wire can be damaged by friction during wire-setting, and when the wire-clamping condition occurs in the middle, the wire can be broken due to overlarge tensile force. In addition, the wire may be subjected to bending moments at the location of the trolley, and the swinging of the trolley may also subject the wire to torque. All the working conditions can cause different damage to the wires, so that the section of power transmission wires cannot safely transmit power, the engineering can be completely failed seriously, great difficulty is brought to maintenance, and even the wires are damaged.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a multi-parameter integrated flexible traction plate, which comprises: the flexible traction plate comprises a flexible traction plate main body, an integrated module and a monitoring module;
the two ends of the flexible traction plate main body are respectively connected with a lead and a traction rope;
the integrated module and the monitoring module are respectively arranged on the flexible traction plate main body; the monitoring module is used for monitoring the torsion angle of the flexible traction plate main body and tension information born by the lead and sending a monitoring result to the integrated module;
and the integrated module is used for sending the tension information and the torsion angle to a ground centralized control center.
Preferably, the flexible traction plate body includes: the first section traction device, the middle section connecting device and the tail section traction device are sequentially hinged; one end of the first section traction device, which is far away from the middle section connecting device, is connected with a traction rope; and one end of the tail section traction device, which is far away from the middle section connecting device, is connected with a wire.
Preferably, the monitoring module includes: the tension detection device is arranged on the tail section traction device and is connected with the lead, and the tension detection device is in communication connection with the integrated module; and the device is used for monitoring the tension generated by the wire and sending the detected tension result to the integrated module.
Preferably, the monitoring module further comprises an inclination monitoring device 32, the inclination monitoring device 32 is arranged on the middle section connecting device, the inclination monitoring device 32 is in communication connection with the integrated module, and is used for monitoring the torsion inclination of the flexible traction plate main body and sending the monitored torsion inclination data to the integrated module.
Preferably, the monitoring module further comprises a camera 4, the camera 4 is arranged on the first-section traction device, the camera 4 is in communication connection with the integration module, and is used for monitoring the surrounding environment of the flexible traction plate main body and sending camera monitoring data to the integration module.
Preferably, the monitoring module further comprises a laser radar monitoring device 31, the laser radar monitoring device 31 is arranged on the middle section connecting device, the laser radar monitoring device 31 is in communication connection with the integrated module, and is used for monitoring three-dimensional information of surrounding environment of the flexible traction plate main body and sending the monitored three-dimensional information of the surrounding environment to the integrated module.
Preferably, the first-section traction device comprises: the first-section rotary connector 1, the first-section rotary connector pin shaft 201, the first-section rotary connector connecting piece 2, the first-section traction plate main body 3 and the first-section hinged connecting device;
the first-section rotary connector connecting piece 2 is fixedly connected with the first end of the first-section traction plate main body 3, the camera 4 is arranged on the first-section traction plate main body 3, one end, away from the first-section traction plate, of the first-section rotary connector 1 is connected with a traction rope, and one end, away from the traction rope, of the first-section rotary connector 1 is hinged on the first-section rotary connector connecting piece 2 through the first-section rotary connector pin shaft 201;
the first section hinge connection device is arranged at the tail end of the first section traction plate main body 3, and the first section traction plate main body 3 is connected with the middle section connection device through the first section hinge connection device.
Preferably, the middle section connecting device comprises: the middle section hinge connection piece 6, the middle section hinge connection piece pin shaft 203 and the electric appliance integrated box;
a notch is formed in the middle of the middle section hinged connecting piece 6, and the electric appliance integrated box is fixedly connected in the notch;
the head end of the middle section hinging connecting piece 6 is hinged with the head section traction device, and the tail end of the middle section hinging connecting piece 6 is hinged with the tail section traction device through the middle section hinging connecting piece pin shaft 203;
the integrated module and the inclination angle monitoring device 32 are both arranged in the integrated box of the electrical appliance.
Preferably, the integrated box of electric appliance comprises: the electric appliance integrated box body 7, the electric appliance integrated box cover plate 18, the hasp 8, the alloy handle 9 and the alloy hinge 10;
the electric appliance integration box body 7 is fixedly connected in the notch, an alloy hinge 10 is arranged on one side edge of the electric appliance integration box body 7, an electric appliance integration box cover plate 18 is arranged on the other end of the alloy hinge 10, an alloy handle 9 is arranged on the electric appliance integration box cover plate 18, and buckles 8 are respectively arranged on the other three side edges of the electric appliance integration box body 7 connected with the electric appliance integration box cover plate 18, and the electric appliance integration box cover plate 18 is locked on the electric appliance integration box body 7 through the buckles 8;
the integrated module is arranged in the electric appliance integrated box 7.
Preferably, the integrated module includes: an industrial AP21, a micro gateway 22, an 8-port switch 23, a bridge 24, and a monitoring data processing device 30;
the micro gateway 22 is in communication connection with a monitoring module and the 8-port switch 23, the industrial AP21 is in communication connection with the monitoring data processing device 30 and the 8-port switch 23, the monitoring data processing device 30 is in communication connection with the monitoring module, the 8-port switch 23 is connected with a network bridge 24, and the network bridge 24 is in wireless communication connection with a ground centralized control center 25;
the micro gateway 22 is configured to receive the monitoring data of the monitoring module and forward the monitoring data to the 8-port switch 23 through a network cable;
the monitoring data processing device 30 is configured to receive the monitoring data of the monitoring module and forward the monitoring data to the industrial AP21 through a network cable;
the industrial AP21 is configured to receive the monitoring data processed by the monitoring data processing device 30, and forward the monitoring data processed by the monitoring data processing device 30 to the 8-port switch 23 through a network cable;
the 8-port switch 23 is configured to send all monitoring data to the ground centralized control center 25 through the network bridge 24, and receive an instruction sent by the ground centralized control center 25.
Preferably, the tail section traction device comprises: a tail section traction plate main body 12, a tail section rotary connecting device and an anti-twisting device;
the tension detection devices are provided with a plurality of tension detection devices, each tension detection device corresponds to one tail section rotating connection device respectively, one end of each tension detection device is hinged to the middle section connecting device, the other end of each tension detection device is hinged to the corresponding tail section rotating connection device respectively, one end, away from the tension detection device, of each tail section rotating connection device is connected with a wire, the tail section traction plate main body 12 penetrates through all the tension detection devices, and the tension detection devices are arranged at intervals and symmetrically on two sides of the tail section traction plate main body 12;
the anti-twisting device is positioned in the middle of the tail section rotating connecting devices and connected with the tail section traction plate main body 12.
Preferably, the tension detecting device includes: the tail section tension detector connecting piece 11, the tension detector 13 and the tension detector pin 204;
one end of the tail section tension detector connecting piece 11 is hinged with the middle section connecting device;
the other end of the tail section tension detector connecting piece 11 is hinged with the tension detector 13 through a tension detector pin shaft 204, and the other end of the tension detector 13 is hinged with the tail section rotary connecting device.
Preferably, the anti-twisting device comprises: an anti-twister connection 15, an anti-twister 16, and an anti-twister pin 206;
the anti-twister connecting piece 15 is located in the middle of the tail section rotating connecting devices, the anti-twister connecting piece 15 is fixedly connected to the tail end of the tail section traction plate main body 12, and the anti-twister connecting piece 15 is connected with the anti-twister 16 through the anti-twister pin shaft 206.
Compared with the closest prior art, the utility model has the following beneficial effects:
the utility model relates to a multi-parameter integrated flexible traction plate, which comprises: the flexible traction plate comprises a flexible traction plate main body, an integrated module and a monitoring module; the two ends of the flexible traction plate main body are respectively connected with a lead and a traction rope; the integrated module and the monitoring module are respectively arranged on the flexible traction plate main body; the monitoring module is used for monitoring the torsion angle of the flexible traction plate main body and tension information born by the lead and sending a monitoring result to the integrated module; the integrated module is used for sending the tension information and the torsion angle to a ground centralized control center; according to the utility model, a tension sensor is added for real-time tension monitoring of the wire, inclination angle monitoring is added for torsion of the traction plate, larger inclination of the flexible traction plate main body in the wire erecting process is reduced, so that torque and friction damage born by the wire are reduced, fault conditions are found in time, sudden events are prevented, the flexible structure of the traction plate can reduce impact born by the flexible traction plate main body when the flexible traction plate main body passes through a pulley, and stability of the flexible traction plate main body when the flexible traction plate main body passes through the pulley is optimized.
Drawings
FIG. 1 is a schematic diagram of a multi-parameter integrated flexible traction plate structure provided by the utility model;
FIG. 2 is a schematic diagram of the internal system of the multi-parameter integrated flexible traction plate electric appliance integrated box provided by the utility model;
FIG. 3 is a schematic diagram of a multi-parameter integrated flexible traction plate connection according to the present utility model;
FIG. 4 is a schematic flow chart of a working method of the multi-parameter integrated flexible traction plate provided by the utility model;
the device comprises a 1-first-section rotary connector, a 2-first-section rotary connector, a 201-first-section rotary connector pin shaft, a 202-first-section hinged connector pin shaft, a 203-middle-section hinged connector pin shaft, a 204-tension detector pin shaft, a 205-second-section rotary connector pin shaft, a 206-twist-proof device pin shaft, a 3-first-section traction plate main body, a 4-camera, a 5-first-section hinged connector, a 6-middle-section hinged connector, a 7-electric appliance integrated box body, an 8-hasp, a 9-alloy handle, a 10-alloy hinge, a 11-second-section tension detector connector, a 12-second-section traction plate main body, a 13-tension detector, a 14-second-section rotary connector, a 15-twist-proof device connector, a 16-twist-proof device, a 17-tension detector end, a 18-electric appliance integrated box cover plate, a 19-power module, a 20-power management module, a 21-AP, a 22-micro gateway, a 23-8-mouth switch, a 24-bridge, a 25-ground collection center, a 26-traction plate head data radar, a 27-traction plate lead wire, a 28-lead wire position monitoring device, a tension monitoring device, a laser radar 32-position monitoring device and an inclination angle monitoring device.
Detailed Description
The following describes the embodiments of the present utility model in further detail with reference to the drawings.
Example 1:
the utility model provides a multi-parameter integrated flexible traction plate, as shown in figure 1, comprising: the flexible traction plate comprises a flexible traction plate main body, an integrated module and a monitoring module;
the two ends of the flexible traction plate main body are respectively connected with a lead and a traction rope;
the integrated module and the monitoring module are respectively arranged on the flexible traction plate main body; the monitoring module is used for monitoring the torsion angle of the flexible traction plate main body and tension information born by the lead and sending a monitoring result to the integrated module;
the integrated module is used for sending the tension information and the torsion angle.
The flexible traction plate main body can reduce the impact of the traction plate when passing through the trolley, and optimize the stability when the traction plate passes through; the integrated module and the monitoring module can monitor the advancing of the flexible traction plate main body in real time, greatly improve the risk management and control capability in the wire unwinding process, and comprehensively monitor the unwinding line in real time in the stretching and unwinding process so as to prevent emergencies and find fault conditions; meanwhile, three-dimensional information acquisition can be carried out in the paying-off process, and the collected geographic information, rivers, highways, railways, transmission lines and the like in the line channel are applied to the later three-dimensional modeling, so that the flight aerial photographing cost is greatly reduced.
Specifically, the flexible traction plate body includes: the first section traction device, the middle section connecting device and the tail section traction device are sequentially hinged; one end of the first section traction device, which is far away from the middle section connecting device, is connected with a traction rope; and one end of the tail section traction device, which is far away from the middle section connecting device, is connected with a wire.
The first section traction plate main body is spliced by adopting a welding process.
In order to prevent the traction plate from being excessively impacted when passing through the pulley, the traction plate is divided into a three-section structure, so that the impact of the traction plate when passing through the pulley is reduced, and the stability of the traction plate when passing through is optimized; the three-section structure effectively reduces stress concentration when passing through the pulley, and the pulley structure is not damaged.
Specifically, the monitoring module includes: the tension detection device is arranged on the tail end traction device and is connected with the lead, and the tension detection device is in communication connection with the integrated module; and the device is used for monitoring the tension generated by the wire and sending the detected tension result to the integrated module.
The tension detector joints are welded at two sides of the tail end of the traction plate main body.
The tension monitoring device on the tail section traction device monitors the tension of the wire in the wire erecting process in real time, so that the abnormal tension value in the wire laying process can be found in time, and the wire breakage phenomenon is prevented.
Specifically, the monitoring module further comprises an inclination monitoring device 32, the inclination monitoring device 32 is arranged on the middle section connecting device, the inclination monitoring device 32 is in communication connection with the integrated module and is used for monitoring the torsion inclination of the flexible traction plate main body and sending the monitored torsion inclination data to the integrated module.
The inclination angle detector is arranged in the middle of the inside of the electric appliance integration box.
The traction plate inclination angle monitoring device 32 can prevent the wire from being damaged due to larger twisting in the wire erecting process, and can monitor in real time, discover inclination angle abnormality in time and adjust in time.
Specifically, the monitoring module further comprises a camera 4, the camera 4 is arranged on the first section traction device, the camera 4 is in communication connection with the integration module, and is used for monitoring the surrounding environment of the flexible traction plate main body and sending camera monitoring data to the integration module.
The camera 4 can prevent the traction plate from abnormal state in front of the traction plate in a long distance in the advancing process, discover and terminate operation in time, and meanwhile, three-dimensional information acquisition can be carried out in the paying-off process, and the collected geographic information, rivers, highways, railways, power transmission lines and the like in the line channel are applied to three-dimensional modeling in the later period, so that the flight aerial photographing cost is greatly reduced.
Specifically, the monitoring module further comprises a laser radar monitoring device 31, the laser radar monitoring device 31 is arranged on the middle section connecting device, the laser radar monitoring device 31 is in communication connection with the integrated module and is used for monitoring three-dimensional information of surrounding environment of the flexible traction plate main body and sending the monitored three-dimensional information of the surrounding environment to the integrated module.
The laser radar monitoring device 31 can prevent the influence of surrounding environmental factors on the traction plate when the traction plate advances, and sends surrounding three-dimensional information to the ground centralized control center in real time, so that the safety guarantee is improved.
Specifically, the first section traction device comprises: the first-section rotary connector 1, the first-section rotary connector pin shaft 201, the first-section rotary connector connecting piece 2, the first-section traction plate main body 3 and the first-section hinged connecting device;
the first-section rotary connector connecting piece 2 is fixedly connected with the first end of the first-section traction plate main body 3, the camera 4 is arranged on the first-section traction plate main body 3, one end, away from the first-section traction plate, of the first-section rotary connector 1 is connected with a traction rope, and one end, away from the traction rope, of the first-section rotary connector 1 is hinged on the first-section rotary connector connecting piece 2 through the first-section rotary connector pin shaft 201;
the first section hinge connection device is arranged at the tail end of the first section traction plate main body 3, and the first section traction plate main body 3 is connected with the middle section connection device through the first section hinge connection device.
The first-section rotary connector 1 is connected with the first-section rotary connector connecting piece 2 through the first-section rotary connector pin shaft 201, the first-section rotary connector connecting piece 2 is welded to the first end of the first-section traction plate main body 3, the back of the first-section traction plate main body 3 is a flat surface, and the camera 4 is fixed in the middle of the back of the first-section traction plate main body 3 through bolts.
The camera 4 is arranged on the first traction plate main body 3, so that the abnormal state of the flexible traction plate in the front of the flexible traction plate in the advancing process can be monitored, and the operation can be stopped in time.
The first-segment hinge connection device includes: the first section hinge connection 5 and the first section hinge connection pin 202;
the head section hinging pieces 5 are provided with a plurality of groups, are arranged at intervals and symmetrically at two sides of the tail end of the head section traction plate main body 3; the first section hinge connector 5 is hinged with the middle section connecting device through the first section hinge connector pin shaft 202.
The four first-section hinged connectors 5 are uniformly distributed on two sides of the first-section traction plate main body 3 by taking the central axis of the first-section traction plate main body as a symmetrical line.
Specifically, the middle section connecting device includes: the middle section hinge connection piece 6, the middle section hinge connection piece pin shaft 203 and the electric appliance integrated box;
a notch is formed in the middle of the middle section hinged connecting piece 6, and the electric appliance integrated box is fixedly connected in the notch;
the head end of the middle section hinging connecting piece 6 is hinged with the head section traction device, and the tail end of the middle section hinging connecting piece 6 is hinged with the tail section traction device through the middle section hinging connecting piece pin shaft 203;
the integrated module and the inclination angle monitoring device 32 are both arranged in the integrated box of the electrical appliance.
The middle of the four middle section hinge connectors 6 is in a groove shape, and the electric appliance integration box is arranged on the four middle section hinge connectors 6 and is fixed through welding. The front end of the middle section hinge connector 6 is connected with the first section hinge connector through a first section hinge connector pin shaft, and the rear end is connected with the tail section tension detector connector through a middle section hinge connector pin shaft 203. The hasp, the alloy handle and the alloy hinge are fastened on the electric appliance integration box body and the electric appliance integration box cover plate through bolts. The tail section traction plate body transversely penetrates through the middle of the tail section tension detector connector. The tension detector connecting pieces are uniformly distributed on two sides of the tail section traction plate main body by taking the central axis of the tail section traction plate main body as a symmetrical line. The front end of the tension detector connecting piece is connected with the middle-section hinged connecting piece 6 through a middle-section hinged connecting piece pin shaft 203, and the rear end of the tension detector connecting piece is connected with the tension detector through a tension detector pin shaft 204.
Specifically, the integrated case of electrical apparatus includes: the electric appliance integrated box body 7, the electric appliance integrated box cover plate 18, the hasp 8, the alloy handle 9 and the alloy hinge 10;
the electric appliance integration box body 7 is fixedly connected in the notch, an alloy hinge 10 is arranged on one side edge of the electric appliance integration box body 7, an electric appliance integration box cover plate 18 is arranged on the other end of the alloy hinge 10, an alloy handle 9 is arranged on the electric appliance integration box cover plate 18, and buckles 8 are respectively arranged on the other three side edges of the electric appliance integration box body 7 connected with the electric appliance integration box cover plate 18, and the electric appliance integration box cover plate 18 is locked on the electric appliance integration box body 7 through the buckles 8;
the integrated module is arranged in the electric appliance integrated box 7.
The hasp 8, the alloy handle 9 and the alloy hinge 10 are fastened with the electric appliance integration box body 7 and the electric appliance integration box cover plate 18 through bolts, so that the integrated integration box is convenient to open for checking and maintaining the internal integrated module.
The rubber cushion layer is clamped between the electric appliance integration box body 7 and the electric appliance integration box cover plate 18 and used for improving the tightness of the integration box, and the electric appliance integration box can be operated in various environments. And all parts inside the electric appliance integrated box body are independently installed and fixed.
Fig. 2 is a schematic diagram of an internal system structure of an integrated box of the multi-parameter integrated flexible traction plate electric appliance.
Specifically, the integrated module includes: a power module 19, a power management module 20, an industrial AP21, a micro gateway 22, an 8-port switch 23, a bridge 24, and a monitoring data processing device 30;
the power management module 20 is electrically connected with the power module 19, the industrial AP21, the network bridge 24, the 8-port switch 23, the micro gateway 22 and the monitoring data processing device 30;
the micro gateway 22 is in communication connection with a monitoring module and the 8-port switch 23, the industrial AP21 is in communication connection with the monitoring data processing device 30 and the 8-port switch 23, the monitoring data processing device 30 is in communication connection with the monitoring module, the 8-port switch 23 is connected with a network bridge 24, and the network bridge 24 is in wireless communication connection with a ground centralized control center 25;
the power module 19 is configured to supply power to the industrial AP21, the bridge 24, the 8-port switch 23, the micro gateway 22, the monitoring data processing device 30 and the monitoring module through the power management module 20;
the micro gateway 22 is configured to receive the monitoring data of the monitoring module and forward the monitoring data to the 8-port switch 23 through a network cable;
the monitoring data processing device 30 is configured to receive the monitoring data of the monitoring module and forward the monitoring data to the industrial AP21 through a network cable;
the industrial AP21 is configured to receive the monitoring data processed by the monitoring data processing device 30, and forward the monitoring data processed by the monitoring data processing device 30 to the 8-port switch 23 through a network cable;
the 8-port switch 23 is configured to send all monitoring data to the ground centralized control center 25 through the network bridge 24, and receive an instruction sent by the ground centralized control center 25.
The integrated power module 19, the power management module 20, the equipment management module 106, the industrial AP21, the micro gateway 22, the 8-port switch 23, the network bridge 24, the centralized control center 25, the monitoring device 30, the laser radar monitoring device 31 and the inclination monitoring device 32 are integrated in the integrated box body of the electric appliance.
The relation of the modules is as follows:
(1) The power management module 20 directly supplies power to the industrial AP21, the network bridge 24, the 8-port switch 23, the equipment management module 106, the micro gateway 22, the monitoring device 30, the laser radar monitoring device 31 and the dip angle monitoring device 32, and the power supply state is controlled by a time control switch and a remote controller;
(2) The micro gateway 22 is in a normally open state and is communicated with the centralized control center 25 through a built-in micro power communication module;
(3) The micro gateway 22 receives and forwards the traction plate laser radar data 27, the wire hanging point tension data 28 and the traction plate posture monitoring data 29, and forwards the traction plate laser radar data, the wire hanging point tension data and the traction plate posture monitoring data to the 8-port switch 23 through a network cable;
(4) The main function of the industrial AP21 is that the video data 26 of the traction plate camera is received and forwarded, and forwarded to the 8-port switch 23 through a network cable;
(5) The 8-port switch 23 is connected to the bridge 24, and transmits all monitoring data to the central control center 25 through the bridge 24 and receives instructions.
Specifically, the tail section traction device comprises: a tail section traction plate main body 12, a tail section rotary connecting device and an anti-twisting device;
the tension detection devices are provided with a plurality of tension detection devices, each tension detection device corresponds to one tail section rotating connection device respectively, one end of each tension detection device is hinged to the middle section connecting device, the other end of each tension detection device is hinged to the corresponding tail section rotating connection device respectively, one end, away from the tension detection device, of each tail section rotating connection device is connected with a wire, the tail section traction plate main body 12 penetrates through all the tension detection devices, and the tension detection devices are arranged at intervals and symmetrically on two sides of the tail section traction plate main body 12;
the anti-twisting device is positioned in the middle of the tail section rotating connecting devices and connected with the tail section traction plate main body 12.
The tail section rotating connection device comprises: a tail section rotating connector 14 and a tail section rotating connector pin 205;
one end of the tail section rotating connector 14 is hinged to one end of the tension detector 13, which is far away from the tension detector connecting piece 11, through the tail section rotating connector pin shaft 205, and the other end of the tail section rotating connector 14 is connected with a wire.
The four tail section swivel connectors 14 are connected to the tension detector by tail section swivel connector pins 205. The anti-twister connecting piece 15 is welded to the middle position of the lower end of the tail section traction plate main body 12. The anti-twister connection 15 is connected to the anti-twister by means of a tail-section swivel connector pin 205.
The anti-twister 16 is connected to five sections, the last section being the anti-twister end 17.
The axial rotation of the wire can damage the internal structure of the wire and increase the consumption of the wire, so that an effective prevention measure is required to be provided by the tail section rotary connecting device, and the reason for forming the axial rotation is that besides the residual rotary moment formed in the braiding process of the traction rope, the wire can generate a certain residual rotary moment in the twisting production process, and the rotary moment can force the optical cable to axially rotate when the wire is pulled and unfolded from the spool disk.
The anti-twister connecting piece is welded at the middle position of the tail end of the tail section traction plate main body.
The pin shafts are in clearance fit with the pin holes.
Specifically, the tension detecting device includes: the tail section tension detector connecting piece 11, the tension detector 13 and the tension detector pin 204;
one end of the tail section tension detector connecting piece 11 is hinged with the middle section connecting device;
the other end of the tail section tension detector connecting piece 11 is hinged with the tension detector 13 through a tension detector pin shaft 204, and the other end of the tension detector 13 is hinged with the tail section rotary connecting device.
The wire tension in the wire stringing process can be monitored in real time through the tension detection device on the traction plate, the tension value is found to be abnormal in time, and the wire breakage phenomenon is prevented.
As shown in fig. 3, the tail section rotating connection devices are provided with 4, and the 4 tail section rotating connection devices are respectively connected with one wire.
The flexible traction plate can be used for simultaneously laying four wires.
The four tail section rotary connecting devices are connected with four wires, when the traction plate is in traction operation, the traction plate is driven by traction force of the traction rope to drive the four wires at the rear to advance, so that simultaneous laying of multiple lines is realized, and wire laying efficiency is improved.
Specifically, the anti-twisting device includes: an anti-twister connection 15, an anti-twister 16, and an anti-twister pin 206;
the anti-twister connecting piece 15 is located in the middle of the tail section rotating connecting devices, the anti-twister connecting piece 15 is fixedly connected to the tail end of the tail section traction plate main body 12, and the anti-twister connecting piece 15 is connected with the anti-twister 16 through the anti-twister pin shaft 206.
The first-section rotary connector 1 is connected with the first-section rotary connector connecting piece 2 through the first-section rotary connector pin shaft 201, the first-section rotary connector connecting piece 2 is welded to the first end of the first-section traction plate main body 3, the back of the first-section traction plate main body 3 is a flat surface, and the camera 4 is fixed in the middle of the back of the first-section traction plate main body 3 through bolts.
The four first-section hinged connectors 5 are uniformly distributed on two sides of the first-section traction plate main body 3 by taking the central axis of the first-section traction plate main body as a symmetrical line.
The middle of the four middle section hinged connectors 6 is in a groove shape, and the electric appliance integration box 7 is arranged above the four middle section hinged connectors 6 and is fixed through welding.
The front end of the middle section hinge connector 6 is connected with the first section hinge connector 5 through the first section hinge connector pin shaft 201, and the rear end is connected with the tail section tension detector connector 11 through the middle section hinge connector pin shaft 203.
The hasp 8, the alloy handle 9 and the alloy hinge 10 are fastened on the electric appliance integration box body 7 and the electric appliance integration box cover plate 18 through bolts. The tail section traction plate main body 12 transversely passes through the middle part of the tail section tension detector connecting piece 11.
The tension detector connecting pieces 11 are uniformly distributed on two sides of the tail section traction plate main body 12 by taking the central axis of the tail section traction plate main body as a symmetrical line.
The front end of the tension detector connecting piece 11 is connected with the middle section hinged connecting piece 6 through a middle section hinged connecting piece pin shaft 203, and the rear end is connected with the tension detector 13 through a tension detector pin shaft 204.
The four tail section rotating connectors 14 are connected with the tension detector 13 through tail section rotating connector pins 205.
The anti-twister connecting piece 15 is welded to the middle position of the lower end of the tail section traction plate main body 12. The anti-twister connector 15 is connected with an anti-twister 16 through a pin shaft. The anti-twister is connected in five sections, the last section being the anti-twister end 206.
Example 2:
based on the same inventive concept, the utility model also provides a working method of the multi-parameter integrated flexible traction plate, wherein the working method is shown in the figure 4, and comprises the following steps:
when the traction machine performs traction operation, traction force of the traction rope drives the flexible traction plate main body and a lead connected to the flexible traction plate main body to advance;
in the advancing process, the monitoring module monitors the torsion angle of the flexible traction plate main body and tension information born by the lead, and the integrated module sends the tension information and the torsion angle.
In the wire laying process, the first section rotary connector 1 one end is connected haulage rope one end and is connected first section rotary connector connecting piece 2, four wires are connected to four tail section rotary connectors 14, when the tractor pulls the operation, the traction plate receives the traction force of haulage rope to drive four rear wires and advances, the camera 4 that is located 3 on the first section traction plate main part in the advancing process monitors, with the real-time feedback of control picture to ground centralized control center, operating personnel monitors the preceding condition of traction plate in real time.
The axial rotation of the wire can damage the internal structure of the wire and increase the consumption of the wire, so that effective prevention measures are required, the reason for forming the axial rotation is that the wire can generate certain residual rotation moment in the twisting production process besides the residual rotation moment formed in the braiding process of the traction rope, and the rotation moment can force the optical cable to axially rotate when the wire is pulled and unfolded from the spool disk.
The inclination angle monitoring device 32 monitors the inclination angle of the traction plate in real time and adjusts the abnormal state in real time; in the paying-off process, the traction field and the tension field are matched with each other to have the possibility of being asynchronous, the situation that the tension received by the traction plate fluctuates and the tension caused by other uncontrollable causes is uneven or the fluctuation is large is directly caused, the tension detection device monitors the tension of each wire on the traction plate in real time to the traction plate and the fluctuation, and the abnormal timely alarming and the operation stopping are carried out.
In order to prevent the influence of surrounding environmental factors on the traction plate when the traction plate advances, a laser radar monitoring device 31 is added to send surrounding three-dimensional information to a ground centralized control center in real time, so that the safety guarantee is improved.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the scope of protection thereof, and although the present utility model has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that various changes, modifications or equivalents may be made to the specific embodiments of the application after reading the present utility model, and these changes, modifications or equivalents are within the scope of protection of the claims appended hereto.
Claims (13)
1. A multi-parameter integrated flexible traction plate, comprising: the flexible traction plate comprises a flexible traction plate main body, an integrated module and a monitoring module;
the two ends of the flexible traction plate main body are respectively connected with a lead and a traction rope;
the integrated module and the monitoring module are respectively arranged on the flexible traction plate main body; the monitoring module is used for monitoring the torsion angle of the flexible traction plate main body and tension information born by the lead and sending a monitoring result to the integrated module;
the integrated module is used for sending the tension information and the torsion angle to a ground centralized control center.
2. A multi-parameter integrated flexible traction plate as defined in claim 1, wherein said flexible traction plate body comprises: the first section traction device, the middle section connecting device and the tail section traction device are sequentially hinged; one end of the first section traction device, which is far away from the middle section connecting device, is connected with a traction rope; and one end of the tail section traction device, which is far away from the middle section connecting device, is connected with a wire.
3. A multi-parameter integrated flexible traction plate as defined in claim 2, wherein said monitoring module comprises: the tension detection device is arranged on the tail section traction device and is connected with the lead, and the tension detection device is in communication connection with the integrated module; and the device is used for monitoring the tension generated by the wire and sending the detected tension result to the integrated module.
4. The multi-parameter integrated flexible traction plate according to claim 2, wherein the monitoring module further comprises an inclination monitoring device (32), the inclination monitoring device (32) is disposed on the middle section connecting device, and the inclination monitoring device (32) is in communication connection with the integrated module, and is used for monitoring the torsion inclination of the flexible traction plate main body and transmitting the monitored torsion inclination data to the integrated module.
5. The multi-parameter integrated flexible traction plate according to claim 2, wherein the monitoring module further comprises a camera (4), the camera (4) is arranged on the first-stage traction device, the camera (4) is in communication connection with the integrated module, and is used for monitoring the surrounding environment of the flexible traction plate main body and sending camera monitoring data to the integrated module.
6. The multi-parameter integrated flexible traction plate according to claim 2, wherein the monitoring module further comprises a laser radar monitoring device (31), the laser radar monitoring device (31) is arranged on the middle section connecting device, the laser radar monitoring device (31) is in communication connection with the integrated module, and is used for monitoring three-dimensional information of the surrounding environment of the flexible traction plate main body and sending the monitored three-dimensional information of the surrounding environment to the integrated module.
7. A multi-parameter integrated flexible traction plate as defined in claim 5, wherein said head-end traction means comprises: the device comprises a first-section rotary connector (1), a first-section rotary connector pin shaft (201), a first-section rotary connector connecting piece (2), a first-section traction plate main body (3) and a first-section hinged connecting device;
the first-section rotary connector connecting piece (2) is fixedly connected with the first end of the first-section traction plate main body (3), the camera (4) is arranged on the first-section traction plate main body (3), one end, far away from the first-section traction plate, of the first-section rotary connector (1) is connected with a traction rope, and one end, far away from the traction rope, of the first-section rotary connector (1) is hinged on the first-section rotary connector connecting piece (2) through a first-section rotary connector pin shaft (201);
the first section hinge connection device is arranged at the tail end of the first section traction plate main body (3), and the first section traction plate main body (3) is connected with the middle section connection device through the first section hinge connection device.
8. The multi-parameter integrated flexible traction plate of claim 4, wherein said midsection attachment means comprises: the middle section hinge connecting piece (6), the middle section hinge connecting piece pin shaft (203) and the electric appliance integrated box;
a notch is formed in the middle of the middle section hinged connecting piece (6), and the electric appliance integrated box is fixedly connected in the notch;
the head end of the middle section hinging connecting piece (6) is hinged with the head section traction device, and the tail end of the middle section hinging connecting piece (6) is hinged with the tail section traction device through the middle section hinging connecting piece pin shaft (203);
the integrated module and the inclination angle monitoring device (32) are both arranged in the integrated box of the electric appliance.
9. The multi-parameter integrated flexible traction plate of claim 8, wherein said appliance integrated box comprises: the electric appliance integrated box body (7), an electric appliance integrated box cover plate (18), a hasp (8), an alloy handle (9) and an alloy hinge (10);
the electric appliance integrated box body (7) is fixedly connected in the notch, an alloy hinge (10) is arranged on one side of the electric appliance integrated box body (7), an electric appliance integrated box cover plate (18) is arranged on the other end of the alloy hinge (10), an alloy handle (9) is arranged on the electric appliance integrated box cover plate (18), and buckles (8) are respectively arranged on the other three sides, connected with the electric appliance integrated box body (7) and the electric appliance integrated box cover plate (18), of the electric appliance integrated box cover plate (18) and are locked on the electric appliance integrated box body (7) through the buckles (8);
the integrated module is arranged in the electric appliance integrated box body (7).
10. A multi-parameter integrated flexible traction plate as claimed in claim 1, wherein said integrated module comprises: an industrial AP (21), a micro gateway (22), an 8-port switch (23), a network bridge (24) and a monitoring data processing device (30);
the miniature gateway (22) is in communication connection with a monitoring module and an 8-port switch (23), the industrial AP (21) is in communication connection with the monitoring data processing device (30) and the 8-port switch (23), the monitoring data processing device (30) is in communication connection with the monitoring module, the 8-port switch (23) is connected with a network bridge (24), and the network bridge (24) is in wireless communication connection with a ground centralized control center (25);
the micro gateway (22) is used for receiving the monitoring data of the monitoring module and forwarding the monitoring data to the 8-port switch (23) through a network cable;
the monitoring data processing device (30) is used for receiving the monitoring data of the monitoring module and forwarding the monitoring data to the industrial AP (21) through a network cable;
the industrial AP (21) is used for receiving the monitoring data processed by the monitoring data processing device (30) and forwarding the monitoring data processed by the monitoring data processing device (30) to the 8-port switch (23) through a network cable;
the 8-port switch (23) is used for sending all monitoring data to the ground centralized control center (25) through the network bridge (24) and receiving instructions sent by the ground centralized control center (25).
11. A multi-parameter integrated flexible traction plate as defined in claim 3, wherein said tail section traction means comprises: a tail section traction plate main body (12), a tail section rotary connecting device and an anti-twisting device;
the tension detection devices are provided with a plurality of tension detection devices, each tension detection device corresponds to one tail section rotating connection device respectively, one end of each tension detection device is hinged to the middle section connection device, the other end of each tension detection device is hinged to the corresponding tail section rotating connection device respectively, one end, away from the tension detection device, of each tail section rotating connection device is connected with a wire, the tail section traction plate main body (12) penetrates through all the tension detection devices, and the tension detection devices are arranged at intervals and symmetrically on two sides of the tail section traction plate main body (12);
the anti-twisting device is positioned among the tail section rotating connecting devices and connected with the tail section traction plate main body (12).
12. The multi-parameter integrated flexible traction plate of claim 11, wherein said tension sensing means comprises: the tail section tension detector comprises a tail section tension detector connecting piece (11), a tension detector (13) and a tension detector pin shaft (204);
one end of the tail section tension detector connecting piece (11) is hinged with the middle section connecting device;
the other end of the tail section tension detector connecting piece (11) is hinged with the tension detector (13) through a tension detector pin shaft (204), and the other end of the tension detector (13) is hinged with the tail section rotary connecting device.
13. The multi-parameter integrated flexible traction plate of claim 11, wherein said anti-twist device comprises: an anti-twister connection (15), an anti-twister (16) and an anti-twister pin (206);
the anti-twister connecting piece (15) is positioned among the tail section rotating connecting devices, the anti-twister connecting piece (15) is fixedly connected to the tail end of the tail section traction plate main body (12), and the anti-twister connecting piece (15) is connected with the anti-twister (16) through the anti-twister pin shaft (206).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320994708.8U CN220358692U (en) | 2023-04-27 | 2023-04-27 | Multi-parameter integrated flexible traction plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320994708.8U CN220358692U (en) | 2023-04-27 | 2023-04-27 | Multi-parameter integrated flexible traction plate |
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| Publication Number | Publication Date |
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| CN220358692U true CN220358692U (en) | 2024-01-16 |
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| CN202320994708.8U Active CN220358692U (en) | 2023-04-27 | 2023-04-27 | Multi-parameter integrated flexible traction plate |
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| Country | Link |
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| CN (1) | CN220358692U (en) |
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