CN220352180U - Quenching device for deep processing of large-scale complicated section profile - Google Patents
Quenching device for deep processing of large-scale complicated section profile Download PDFInfo
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- CN220352180U CN220352180U CN202321838568.1U CN202321838568U CN220352180U CN 220352180 U CN220352180 U CN 220352180U CN 202321838568 U CN202321838568 U CN 202321838568U CN 220352180 U CN220352180 U CN 220352180U
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- liquid storage
- storage tank
- reservoir
- deep processing
- bearing plate
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- 238000010791 quenching Methods 0.000 title claims abstract description 27
- 230000000171 quenching effect Effects 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 238000009434 installation Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 16
- 239000012535 impurity Substances 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a quenching device for deep processing of large-scale complicated section profiles, which comprises a mounting frame and a liquid storage tank, wherein the liquid storage tank is positioned at one side of the mounting frame, the inner bottom surface of the liquid storage tank is an inclined surface, a through hole is formed in the lowest part of the liquid storage tank, a flow guide pipe is fixedly connected to the through hole, one end of the flow guide pipe extends out of the liquid storage tank and is provided with a valve, a water inlet pipe is fixedly arranged on the side wall of the liquid storage tank and is communicated with the liquid storage tank, and a cleaning mechanism is arranged in the liquid storage tank. The cleaning brush can clean the tank bottom after quenching operation is finished, is not influenced by water temperature, has fewer influencing factors, can quickly and effectively scrape impurities, has a better cleaning effect, and can enable impurities with lower adhesive force to actively slide into the through holes by the inner bottom surface of the obliquely arranged liquid storage tank, thereby further facilitating cleaning of the tank bottom by the cleaning brush.
Description
Technical Field
The utility model relates to the technical field of quenching devices, in particular to a quenching device for deep processing of large-scale complicated section profiles.
Background
Quenching is a heat treatment process for heating and austenitizing a workpiece and then cooling the workpiece in a proper way to obtain a martensite or bainite structure, so as to greatly improve the rigidity, hardness, wear resistance, fatigue strength, toughness and the like of steel, thereby meeting different use requirements of various mechanical parts and tools, and the most common processes include water cooling quenching, oil cooling quenching and air cooling quenching.
The large-scale section bar is because the temperature is too high when quenching, can produce impurity, and these impurity deposit at the bottom of the liquid storage tank, if not in time handle can block up the outlet pipe, influence the drainage, be unfavorable for carrying out the quenching next time, and the liquid storage tank that large-scale section bar used is great, relies on artifical clearance can consume very long time, and efficiency is lower, not only can increase workman's intensity of labour, still has certain potential safety hazard, just carries out the liquid storage tank high temperature of quenching operation, can't carry out the cleaning operation.
Aiming at the technical problems in the prior art, the utility model provides a quenching device for deep processing of large-scale complicated section profiles, which aims to solve the problems.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a quenching device for deep processing of large-scale complicated section profiles.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a large-scale complex cross-section deep-processing's guenching unit, includes installing frame and liquid storage tank, the liquid storage tank is located one side of installing frame, the through-hole has been seted up for inclined plane and the lowest department to the interior bottom surface of liquid storage tank, through-hole department fixedly connected with honeycomb duct, the one end of honeycomb duct extends the liquid storage tank and is equipped with the valve, fixed mounting has the inlet tube on the lateral wall of liquid storage tank, the inlet tube is linked together with the liquid storage tank, be equipped with clean mechanism in the liquid storage tank, clean mechanism is including rotating lead screw and the guide bar of fixed mounting on the lateral wall of liquid storage tank both ends inside wall, lead screw and guide bar all are located the top and the parallel of liquid storage tank, all be equipped with on lead screw and the guide bar and remove the seat, two remove the same connecting rod of fixed mounting between the seat, two the equal fixed mounting of bottom of seat has the telescopic link, two telescopic link's telescopic link fixed mounting has same cleaning brush, fixed mounting has the second motor on the lateral wall of liquid storage tank, the output shaft and lead screw fixed connection of second motor.
Preferably, the installation frame is U-shaped, fixed mounting has the guide bar between the two inside walls of installation frame, rotate between the two inside walls of installation frame and be connected with the screw rod that is located guide bar one side.
Preferably, the guide rod and the screw rod are provided with the same bearing plate, the bearing plate is Z-shaped, and one end of the bearing plate is positioned right above the liquid storage tank.
Preferably, the guide rod is parallel to the screw rod, the bearing plate is in sliding connection with the guide rod, and the bearing plate is in threaded connection with the screw rod.
Preferably, a first motor is fixedly installed at the top end of the installation frame, and an output shaft of the first motor is fixedly connected with the screw rod.
Preferably, one of the movable seats is in threaded connection with the screw rod, and the other movable seat is in sliding connection with the guide rod.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the movable seat, the screw rod, the telescopic rod, the cleaning brush, the through hole, the valve, the second motor, the water inlet pipe, the guide rod, the connecting rod and the guide pipe are arranged, so that cleaning operation can be performed after quenching operation is finished each time, the influence of water temperature is avoided, influence factors are fewer, the cleaning brush covers the bottom of the tank, impurities can be rapidly and effectively scraped, the cleaning efficiency is greatly improved, the cleaning effect is better, impurities with lower adhesive force can actively slide into the through hole by the obliquely arranged inner bottom surface of the liquid storage tank, and the cleaning brush is further convenient to clean the bottom of the tank;
2. according to the utility model, the guide rod, the screw rod and the bearing plate are arranged, and the bearing plate is used for placing the sectional material, so that the operation is simpler and easier, the descending process is more stable, the sectional material can be prevented from sliding down, and the safety is improved.
Drawings
Fig. 1 is a schematic structural diagram of a quenching device for deep processing of large-scale complicated section profiles.
Fig. 2 is a schematic structural diagram of a quenching device of the quenching mechanism.
Fig. 3 is a schematic structural diagram of a quenching apparatus with a mounting frame according to the present utility model.
In the figure: 1 mounting frame, 2 first motor, 3 first guide bar, 4 screw rods, 5 loading plates, 6 liquid storage tanks, 7 movable seats, 8 screw rods, 9 telescopic rods, 10 cleaning brushes, 11 through holes, 12 valves, 13 second motor, 14 water inlet pipes, 15 second guide bars, 16 connecting rods and 17 guide pipes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-3, a quenching device for deep processing of large-scale complicated cross-section sectional materials comprises a mounting frame 1 and a liquid storage tank 6, wherein the liquid storage tank 6 is located on one side of the mounting frame 1, the inner bottom surface of the liquid storage tank 6 is an inclined surface, through holes 11 are formed in the lowest position, inclined surfaces similar to guide plates are formed in two sides of the inner bottom surface of the liquid storage tank 6, impurities are collected in a centralized mode, a guide pipe 17 is fixedly connected to the through holes 11, one end of the guide pipe 17 extends out of the liquid storage tank 6 and is provided with a valve 12, a water inlet pipe 14 is fixedly arranged on the side wall of the liquid storage tank 6, the water inlet pipe 14 is communicated with the liquid storage tank 6, a cleaning mechanism is arranged in the liquid storage tank 6 and comprises a screw rod 8 which is connected to the inner side walls of two ends of the liquid storage tank 6 in a rotating mode and a second guide rod 15 which is fixedly arranged on the inner walls of two ends of the liquid storage tank 6, the screw rod 8 and the second guide rod 15 are located on the top end of the liquid storage tank 6 and are parallel, a movable seat 7 is arranged on the screw rod 8 and the second guide rod 15, one movable seat 7 is in threaded connection with the screw rod 8, the other movable seat 7 is in sliding connection with the second guide rod 15, a same motor 16 is fixedly arranged between the movable seat 7, a motor 16 is fixedly arranged between the two movable seat 7 and the second guide rod seat 7 is in sliding connection with the second guide rod 9 is fixedly connected with the second guide rod 9, and the second end seat 10 is fixedly arranged on the second end brush motor 13 is far away from the second end of the motor 13, and the motor 13 is fixedly arranged on the end of the side wall and the second brush motor 13 and is suitable for the same end brush motor.
According to the utility model, the installation frame 1 is U-shaped, a first guide rod 3 is fixedly arranged between two inner side walls of the installation frame 1, a screw rod 4 positioned at one side of the first guide rod 3 is rotationally connected between two inner side walls of the installation frame 1, the first guide rod 3 and the screw rod 4 are provided with the same bearing plate 5, the bearing plate 5 is Z-shaped, one end of the bearing plate 5 is positioned right above the liquid storage tank 6, a slot is arranged in the middle of the end, so that the bottom of a section bar is in contact with cooling water, the first guide rod 3 is parallel to the screw rod 4, the bearing plate 5 is in sliding connection with the first guide rod 3, the bearing plate 5 is in threaded connection with the screw rod 4, the top end of the installation frame 1 is fixedly provided with a first motor 2, and an output shaft of the first motor 2 is fixedly connected with the screw rod 4.
The detailed working process of the utility model is as follows:
use the hoist and mount to hang the section bar to loading board 5, start first motor 2, make loading board 5 slowly descend, avoid descending too fast, produce great flame when preventing the section bar contact cooling water, treat that the section bar quenches and finish, start first motor 2 and rise loading board 5, use the hoist and mount to take off the section bar, start second motor 13 afterwards, second motor 13 drive lead screw 8 drive two removal seat 7 removal, control telescopic link 9 extension simultaneously, make cleaning brush 10 contact the bottom of the pool, make a round trip to clear up many times, impurity then can slide into through-hole 11 along the bottom of the pool inclined plane in, discharge reservoir 6 together with rivers through honeycomb duct 17.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a quenching device for deep processing of large-scale complicated cross-section sectional materials, includes installing frame (1) and reservoir (6), its characterized in that, reservoir (6) are located one side of installing frame (1), through-hole (11) have been seted up for inclined plane and the lowest department to the interior bottom surface of reservoir (6), through-hole (11) department fixedly connected with honeycomb duct (17), reservoir (6) are extended to one end of honeycomb duct (17) and are equipped with valve (12), fixed mounting has inlet tube (14) on the lateral wall of reservoir (6), inlet tube (14) are linked together with reservoir (6), be equipped with wiper mechanism in reservoir (6), wiper mechanism is including rotating lead screw (8) and the second guide bar (15) of fixed mounting on the inside wall of reservoir (6) both ends of connection on reservoir (6), lead screw (8) and second guide bar (15) all are located the top and the parallel of reservoir (6), be equipped with on lead screw (8) and second guide bar (15) and remove seat (7), two telescopic links (9) are installed to two fixed mounting between two telescopic links (9) are fixed together, the outer side wall of the liquid storage tank (6) is fixedly provided with a second motor (13), and an output shaft of the second motor (13) is fixedly connected with the screw rod (8).
2. The quenching device for deep processing of large-scale complicated section profiles according to claim 1, wherein the installation frame (1) is U-shaped, a first guide rod (3) is fixedly installed between two inner side walls of the installation frame (1), and a screw rod (4) positioned at one side of the first guide rod (3) is rotationally connected between two inner side walls of the installation frame (1).
3. The quenching device for deep processing of large-scale complicated section profiles according to claim 2, wherein the first guide rod (3) and the screw rod (4) are provided with the same bearing plate (5), the bearing plate (5) is Z-shaped, and one end of the bearing plate (5) is positioned right above the liquid storage tank (6).
4. A large complex section profile deep processing quenching apparatus according to claim 3, wherein the first guide rod (3) is parallel to the screw rod (4), the bearing plate (5) is slidably connected with the first guide rod (3), and the bearing plate (5) is in threaded connection with the screw rod (4).
5. The quenching device for deep processing of large-scale complicated section profiles according to claim 2, wherein a first motor (2) is fixedly arranged at the top end of the mounting frame (1), and an output shaft of the first motor (2) is fixedly connected with a screw (4).
6. A deep-processing quenching apparatus for large complex section profiles according to claim 1, characterized in that one of the moving bases (7) is in threaded connection with the screw (8) and the other moving base (7) is in sliding connection with the second guide bar (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321838568.1U CN220352180U (en) | 2023-07-13 | 2023-07-13 | Quenching device for deep processing of large-scale complicated section profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321838568.1U CN220352180U (en) | 2023-07-13 | 2023-07-13 | Quenching device for deep processing of large-scale complicated section profile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220352180U true CN220352180U (en) | 2024-01-16 |
Family
ID=89478653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321838568.1U Active CN220352180U (en) | 2023-07-13 | 2023-07-13 | Quenching device for deep processing of large-scale complicated section profile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220352180U (en) |
-
2023
- 2023-07-13 CN CN202321838568.1U patent/CN220352180U/en active Active
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