CN220300652U - Carbonization furnace discharging cooling production device - Google Patents
Carbonization furnace discharging cooling production device Download PDFInfo
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- CN220300652U CN220300652U CN202321106634.6U CN202321106634U CN220300652U CN 220300652 U CN220300652 U CN 220300652U CN 202321106634 U CN202321106634 U CN 202321106634U CN 220300652 U CN220300652 U CN 220300652U
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- carbonization furnace
- cooling
- water
- support column
- production device
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- 238000001816 cooling Methods 0.000 title claims abstract description 68
- 238000003763 carbonization Methods 0.000 title claims abstract description 48
- 238000007599 discharging Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 94
- 238000005057 refrigeration Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 16
- 239000011265 semifinished product Substances 0.000 abstract description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- 239000000571 coke Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000005539 carbonized material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of cooling of carbonization furnaces, and particularly discloses a carbonization furnace discharging cooling production device, which comprises a fixing plate for fixing a carbonization furnace discharging hole, wherein a water flow pipe is arranged on the fixing plate, and a water tank is arranged on the water flow pipe; the bottom of the fixed plate is provided with a support column structure matched with the cooling wall structure for realizing water flow backflow; the cooling wall structure comprises a cooling frame wrapping the discharge hole of the carbonization furnace, a running water ring arranged in the cooling frame in a surrounding manner and a water pipe assembly used for connecting the support column structure. The device solves the problem that the traditional cooling device of the carbonization furnace can not control the water content of the semi-finished product of the activated carbon.
Description
Technical Field
The application relates to the technical field of carbonization furnaces, and particularly discloses a carbonization furnace discharging cooling production device.
Background
The large and medium vertical carbonization furnace is widely used equipment in semi-finished product production of semi-finished products of activated carbon and activated carbon, and solves the problems of productivity, safety, quality and the like through multiple technical transformation and innovation, but the discharging problem is not effectively solved;
cooling the discharge of the vertical carbonization furnace: most of the prior art is in a water-based coke-removing form, the water-based coke-removing form has simple technology, but the problems of waste water, ammonia gas overflow and environmental pollution are easy to generate;
in order to relieve the environmental protection pressure, the inventor adopts a water-cooled wall to cool down from about 550 ℃ to 80 ℃ from working experience, thereby avoiding the generation of harmful gases such as wastewater, ammonia gas and the like. The method can control the moisture of the semi-coke at will, saves precious water resources and greatly improves the utilization rate of the resources;
accordingly, the inventors have found that a carbonization furnace discharge cooling production device is provided to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to solve the problem that the traditional cooling device of the carbonization furnace can not control the moisture of semi-finished products of activated carbon and semi-finished products of activated carbon.
In order to achieve the above object, the present utility model provides the following basic scheme:
the carbonization furnace discharging cooling production device comprises a fixing plate for fixing a carbonization furnace discharging hole, wherein a water flow pipe is arranged on the fixing plate, and a water tank is arranged on the water flow pipe;
the bottom of the fixed plate is provided with a support column structure matched with the cooling wall structure to realize water flow backflow;
the cooling wall structure comprises a cooling frame wrapping a discharge hole of the carbonization furnace, a running water ring arranged in the cooling frame in a surrounding manner and a water pipe assembly used for connecting the support column structure.
The principle and effect of this basic scheme lie in:
1. compared with the prior art, the utility model has simple structure and ingenious conception, changes the traditional water-fishing coke form from the discharge hole of the carbonization furnace, adopts the water-cooling wall form, and is provided with the cooling wall structure, and the cooling wall structure is used for surrounding the discharge hole of the carbonization furnace, so that the temperature of the discharge hole of the carbonization furnace is reduced to 80 ℃ and harmful gases such as waste water, ammonia gas and the like are avoided. The method can control the moisture of the semi-coke at will, save precious water resources and greatly improve the utilization rate of the resources.
2. Compared with the prior art, the water pipe assembly is arranged, the hot water can be recycled through the water pipe assembly, the temperature of the hot water can be reduced, the recycling frequency is increased, and the water adding frequency of the water tank is reduced.
3. Compared with the prior art, the device utilizes the fixed plate, the cooling wall structure, the support column structure and the water pipe assembly to enable the carbonization furnace to be better erected, the original structure of the carbonization furnace is not affected, and then the work of the carbonization furnace is not affected.
Further, the cooling frame is square frame, open on the cooling frame and be used for stably placing the spread groove of retort discharge gate, the running water ring sets up at the spread groove inner wall. Realize the fixed connection of retort for the retort is more stable.
Further, the running water ring is a spiral ring. Better wraps the discharge hole of the carbonization furnace.
Further, be equipped with water inlet and delivery port on the spiral ring, water inlet and delivery port are arranged in the top and the below of cooling frame respectively, be equipped with first connecting pipe on the water inlet, first connecting pipe wears out the cooling frame and is equipped with electromagnetic switch valve, be equipped with the second connecting pipe on the delivery port, the second connecting pipe wears out the cooling frame and is equipped with to arrange in the support column structure inside.
Further, a flow pipe is arranged at the bottom of the water flow pipe and is communicated with the electromagnetic switch valve. The flow of water is freely controlled by an electromagnetic switch valve.
Further, the bottom of fixed plate is equipped with the back flow, support column structure installs on the back flow. The secondary use of the hot water after refrigeration is realized.
Further, the support column structure comprises a hollow support column, a partition plate arranged in the hollow support column, a contact plate arranged on one side, close to the second connecting pipe, of the inner wall of the hollow support column and a lifting pump arranged on one side, far away from the second connecting pipe, of the inner wall of the hollow support column. And the secondary use of the hot water after refrigeration is realized through the lifting pump.
Further, one side of the contact plate, which is close to the inner wall of the support column, is provided with a refrigeration plate, the refrigeration surface of the refrigeration plate is in contact with the contact plate, and the contact plate is a metal plate. And the secondary use of the hot water after refrigeration is realized through the lifting pump.
Further, the hollow support column is communicated with a return pipe near the upper side of the lift pump, and the free end of the return pipe is communicated with the flow pipe.
Further, a water outflow port with the diameter larger than that of the lifting pump is arranged at one side of the bottom of the hollow supporting column, which is close to the lifting pump. The device is convenient to use in a non-circulating way, and can drain water and lift the pump when the pump is damaged. Replacement or repair of the lift pump.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a schematic structural diagram of a carbonization furnace discharging cooling production device according to an embodiment of the present application;
fig. 2 shows a schematic installation diagram of a cooling wall structure in a carbonization furnace discharging cooling production device according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the carbonization furnace comprises a discharge hole 1 of the carbonization furnace, a fixed plate 2, a support column structure 3, a partition 301, a water outflow hole 302, a lifting pump 303, a refrigeration plate 304, a contact plate 305, a water flow pipe 4, a cooling frame 5, a water tank 6, a water flow pipe 7, a second connecting pipe 8, a connecting groove 9, a water flow ring 10, a first connecting pipe 11 and an electromagnetic switch valve 12.
Examples are shown in fig. 1 and 2:
the carbonization furnace discharging cooling production device comprises a fixed plate 2 for fixing a carbonization furnace discharging hole 1, a water flow pipe 4 is arranged on the fixed plate 2, a water tank 6 is arranged on the water flow pipe 4, the water tank 6 stores water artificially, the water flow pipe 4 is fixedly connected with the fixed plate 2,
the fixed plate 2 is provided with a cooling wall structure at the position of the discharge hole 1 of the carbonization furnace, and the bottom of the fixed plate 2 is provided with a support column structure 3 matched with the cooling wall structure for realizing water flow backflow;
the cooling wall structure comprises a cooling frame 5 wrapping the discharge hole 1 of the carbonization furnace, a running water ring 10 arranged in the cooling frame 5 in a surrounding manner and a water pipe assembly used for connecting the support column structure 3.
The cooling frame 5 is a square frame, as shown in fig. 2, a connecting groove 9 for stably placing the discharge port 1 of the carbonization furnace is formed in the cooling frame 5, and a water ring 10 is arranged on the inner wall of the connecting groove 9. Realize the fixed connection of retort for the retort is more stable, and the running water ring 10 is the spiral ring. Better wraps the discharge hole of the carbonization furnace.
Specific: regarding the helical ring: the spiral ring is essentially wound by a water pipe, a water inlet and a water outlet are arranged on the spiral ring, the water inlet and the water outlet are respectively arranged above and below the cooling frame 5, a first connecting pipe 11 is arranged on the water inlet, the first connecting pipe 11 penetrates out of the cooling frame 5 to be provided with an electromagnetic switch valve 12, a second connecting pipe 8 is arranged on the water outlet, and the second connecting pipe 8 penetrates out of the cooling frame 5 to be arranged inside the support column structure 3.
The bottom of the water flow pipe 4 is provided with a flow pipe which is communicated with an electromagnetic switch valve 12. The flow rate of water is freely controlled by the electromagnetic switch valve 12.
The support column structure 3 comprises a hollow support column, a partition 301 arranged inside the hollow support column, a contact plate 305 arranged on the inner wall of the hollow support column and close to the right side of the second connecting pipe 8, and a lifting pump 303 arranged on the inner wall of the hollow support column and far from the left side of the second connecting pipe 8. The secondary use of the hot water after the cooling is achieved by the lift pump 303.
And (3) a water pipe assembly: specific: comprising the following steps: a refrigeration plate 304 is arranged on one side of the contact plate 305 close to the inner wall of the support column, the refrigeration surface of the refrigeration plate 304 is contacted with the contact plate 305, and the contact plate 305 is a metal plate. The secondary use of the hot water after refrigeration is realized by the lifting pump 303; the bottom of the hollow support column is close to the left side of the lift pump 303 and is provided with a water outflow port 302 with the diameter larger than that of the lift pump 303, so that the hollow support column is convenient to use in a non-circulating mode, and the water is discharged and the lift pump 303 is damaged. Replacement or repair of the lift pump 303.
On connection: the hollow support column communicates with a return pipe near the upper side of the lift pump 303, the free end of which communicates with the flow pipe.
The specific implementation process comprises the following steps:
the first step, the water tank 6 is started, water in the water tank 6 enters the water flow pipe 4, the bottom of the water flow pipe 4 is provided with a flow pipe, the flow pipe is communicated with the electromagnetic switch valve 12, after the electromagnetic switch valve 12 is opened, the water enters the first connecting pipe 11, the spiral ring flows out of the second connecting pipe 8 and then enters the water outlet, and as the spiral ring wound can be used for carrying out the cooling of the discharge port 1 of the carbonization furnace, the first cooling is finished;
secondly, hot water enters the hollow supporting column, flows upwards under the action of the lifting pump 303 after passing through the refrigerating plate 304, enters the return pipe, the free end of the return pipe is communicated with the flow pipe, the flow pipe is communicated with the electromagnetic switch valve 12, then enters the first step again, and the second cooling is finished;
the scheme reduces the temperature of 550 ℃ carbonized materials to 80 ℃, solves the discharging problem of a water-based coke fishing mode, avoids the problems of wastewater generation, ammonia gas scattering and environmental pollution, and greatly reduces the environmental protection pressure of enterprises. Meanwhile, the water cooling wall is adopted for cooling, and harmful gases such as wastewater, ammonia gas and the like are avoided. The water content of semi-finished products of the activated carbon and the activated carbon can be controlled by manual control of the temperature.
The device solves the problem that the traditional cooling device of the carbonization furnace can not control the water content of the semi-finished product of the activated carbon.
The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.
Claims (10)
1. A carbonization furnace discharging cooling production device is characterized in that: the device comprises a fixed plate for fixing a discharge hole of the carbonization furnace, wherein a water flow pipe is arranged on the fixed plate, and a water tank is arranged on the water flow pipe;
the bottom of the fixed plate is provided with a support column structure matched with the cooling wall structure to realize water flow backflow;
the cooling wall structure comprises a cooling frame wrapping a discharge hole of the carbonization furnace, a running water ring arranged in the cooling frame in a surrounding manner and a water pipe assembly used for connecting the support column structure.
2. The carbonization furnace discharging cooling production device according to claim 1, wherein the cooling frame is a square frame, a connecting groove for stably placing a carbonization furnace discharging hole is formed in the cooling frame, and the running water ring is arranged on the inner wall of the connecting groove.
3. The carbonization furnace discharge cooling production device according to claim 1, wherein the running water ring is a spiral ring.
4. The carbonization furnace discharging cooling production device according to claim 3, wherein the spiral ring is provided with a water inlet and a water outlet, the water inlet and the water outlet are respectively arranged above and below the cooling frame, the water inlet is provided with a first connecting pipe, the first connecting pipe penetrates out of the cooling frame to be provided with an electromagnetic switch valve, the water outlet is provided with a second connecting pipe, and the second connecting pipe penetrates out of the cooling frame to be arranged inside the support column structure.
5. The carbonization furnace discharging cooling production device according to claim 4, wherein a flow pipe is arranged at the bottom of the water flow pipe, and the flow pipe is communicated with an electromagnetic switch valve.
6. The carbonization furnace discharge cooling production device according to claim 5, wherein a return pipe is arranged at the bottom of the fixing plate, and the support column structure is installed on the return pipe.
7. The carbonization furnace discharge cooling production device according to claim 6, wherein the support column structure comprises a hollow support column, a partition plate arranged inside the hollow support column, a contact plate arranged on one side of the inner wall of the hollow support column close to the second connecting pipe, and a lifting pump arranged on one side of the inner wall of the hollow support column far away from the second connecting pipe.
8. The carbonization furnace discharging cooling production device according to claim 7, wherein a refrigeration plate is arranged on one side of the contact plate close to the inner wall of the support column, the refrigeration surface of the refrigeration plate is in contact with the contact plate, and the contact plate is a metal plate.
9. A carbonization furnace discharge cooling production device according to claim 7, wherein the hollow support column is communicated with a return pipe near the upper side of the lift pump, and the free end of the return pipe is communicated with the flow pipe.
10. The carbonization furnace discharging cooling production device according to claim 9, wherein a water outlet with a diameter larger than that of the lifting pump is arranged at one side of the bottom of the hollow supporting column close to the lifting pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321106634.6U CN220300652U (en) | 2023-05-10 | 2023-05-10 | Carbonization furnace discharging cooling production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321106634.6U CN220300652U (en) | 2023-05-10 | 2023-05-10 | Carbonization furnace discharging cooling production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220300652U true CN220300652U (en) | 2024-01-05 |
Family
ID=89375603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321106634.6U Active CN220300652U (en) | 2023-05-10 | 2023-05-10 | Carbonization furnace discharging cooling production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220300652U (en) |
-
2023
- 2023-05-10 CN CN202321106634.6U patent/CN220300652U/en active Active
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