CN220299663U - Tool cleaning machine - Google Patents

Abstract

The utility model discloses a tool cleaning machine, which comprises a feeding device, a carrying device, a cleaning device and a material taking device, wherein: the conveying path of the conveying device sequentially passes through the feeding device, the cleaning device and the material taking device; the feeding device is used for bearing a basket provided with a tool to be cleaned; the conveying device is used for conveying the basket, provided with the tool to be cleaned, at the feeding device to the cleaning device; the cleaning device is used for cleaning the tools in the material basket, after cleaning, the conveying device conveys the material basket to the material taking device, the material taking device sequentially takes out the tools in the material basket, and the conveying device is further used for conveying the empty material basket back to the material feeding device. The tool is uniformly conveyed to the cleaning device through the feeding device and the carrying device for offline cleaning, so that the series welding machine does not need to additionally arrange a cleaning station, and the effect of reducing the maintenance cost of the series welding machine manufacturing is realized.

Description

Tool cleaning machine

Technical Field

The utility model belongs to the technical field of battery manufacturing equipment, and particularly relates to a tool cleaning machine.

Background

In the process of producing battery strings by the string welding machine equipment, a tool is required to be used for compressing the welding belt and the battery pieces, and the tool is stained with dirt substances such as soldering flux, dust and the like under long-term use, so that the durability is reduced, and the compressing effect is affected.

In order to clean the tools, cleaning devices are usually additionally arranged in the stringer equipment in the industry, and the cleaning devices can clean the passed tools one by one on line. But the cleaning efficiency of cleaning device is lower, can't match the production beat of stringer, and cleaning effect is relatively poor, and cleaning device still crowds the space in the board simultaneously, makes mechanical structure complicacy, is unfavorable for maintaining.

Disclosure of Invention

In order to solve the problems in the related art, the application provides a tool cleaning machine capable of cleaning tools of a plurality of series welding machines in an off-line mode, so that the series welding machines do not need to be additionally provided with an on-line cleaning device, and cost is saved.

The technical proposal is as follows:

the utility model provides a frock cleaning machine, includes loading attachment, handling device, cleaning device and extracting device, wherein: the conveying path of the conveying device sequentially passes through the feeding device, the cleaning device and the material taking device; the feeding device is used for bearing a basket provided with a tool to be cleaned; the conveying device is used for conveying the basket, provided with the tool to be cleaned, at the feeding device to the cleaning device; the cleaning device is used for cleaning the tools in the material basket, after cleaning, the conveying device conveys the material basket to the material taking device, the material taking device sequentially takes out the tools in the material basket, and the conveying device is further used for conveying the empty material basket back to the material feeding device.

The tool is uniformly conveyed to the cleaning device through the feeding device and the carrying device for offline cleaning, so that the series welding machine does not need to additionally arrange the cleaning device in the machine table, and the effect of reducing the maintenance cost of the series welding machine is realized.

Further, the handling device includes sideslip module, first lifting module and picking up the subassembly, wherein: the transverse moving module is horizontally arranged along the carrying path of the material basket; the first lifting module is arranged at the driving end of the transverse moving module; the pick-up assembly is arranged at the driving end of the first lifting module; the transverse moving module is used for driving the first lifting module and the pickup assembly to reciprocate along the carrying path of the basket; the first lifting module is used for driving the pickup assembly to lift; the picking assembly is used for picking or loosening the material basket and comprises a mounting seat, at least 2 hook claws and detection pieces with the same number as the hook claws; the mounting seat is arranged at the driving end of the first lifting module; each hook claw is rotatably arranged on the mounting seat through a rotating shaft, and each detection piece is correspondingly arranged beside each hook claw; the hook claw is provided with a first end and a second end, the first end and the second end are positioned on two sides of the rotating shaft, the first end is used for hooking the basket, and the detecting piece is used for detecting the second end in-place condition.

The transverse moving module and the first lifting module are used for respectively controlling the pickup assembly to move in the horizontal direction and the height direction, so that the pickup assembly can be moved and carried between different stations after picking up the basket.

Further, the cleaning device includes a cleaning mechanism, a rinsing mechanism, and a drying mechanism that are sequentially provided along a carrying path of the carrying device, wherein: the cleaning mechanism, the rinsing mechanism and the drying mechanism are respectively provided with an air cylinder and a top cover, the air cylinders are configured to open or close the top covers, and the top covers are used for sealing working chambers of the cleaning mechanism, the rinsing mechanism and the drying mechanism; the cleaning mechanism is used for cleaning the basket and the tool; the rinsing mechanism is used for rinsing the material basket and the tool; the drying mechanism is used for drying the material basket and the tool; the carrying device is used for carrying the dried basket from the drying mechanism to the material taking device, carrying the rinsed basket from the rinsing mechanism to the drying mechanism, and carrying the cleaned basket from the cleaning mechanism to the rinsing mechanism.

Through setting up three-stage cleaning procedure, realize the effective cleaning to frock; through setting gradually three-stage cleaning process along handling device's transport route, make handling device can carry fast, improve frock cleaning efficiency.

Further, loading attachment includes first basket transfer chain and buffering basket, and first basket transfer chain is used for carrying empty basket to the worker that keeps away from handling device's transport route and packs into the basket position to carry back handling device's transport route with the basket that fills up the frock, handling device carries the basket that fills up the frock to buffering basket.

The setting of the buffer basket can temporarily store the material basket filled with the tool, and the loading work of the loading device can not be influenced when the cleaning station of the subsequent process is in full-load cleaning.

Further, loading attachment includes second basket transfer chain and full basket transfer chain, wherein: the conveying directions of the second basket conveying line and the full basket conveying line are perpendicular to the conveying direction of the conveying device; the second basket conveying line is used for conveying at least one empty basket through the buffer memory machine, and the full basket conveying line is used for conveying at least one basket filled with the tool to a conveying path of the conveying device.

Can increase the holistic fortune ability of transfer chain through second basket transfer chain and full basket transfer chain, can further improve the conveying efficiency to the basket, can handle more stringer required frock simultaneously.

Further, the cleaning device is provided with a plurality of sub-cleaning devices which are sequentially arranged along the carrying path of the carrying device, and each sub-cleaning device is used for cleaning, rinsing and drying the basket.

Further, extracting device includes second lifting module, loading board and parallel first conveyer belt and second conveyer belt that sets up, wherein: the bearing plate is arranged at the driving end of the second lifting module and is positioned between the first conveying belt and the second conveying belt; the tool two ends are respectively extended out of two sides of the material basket, the second lifting module is used for driving the bearing plate to descend so as to respectively put the tool two ends on the first conveying belt and the second conveying belt, and the first conveying belt and the second conveying belt are used for taking out the tool from the material basket along the horizontal direction.

The first conveying belt and the second conveying belt are arranged on two sides of the bearing plate, and the second lifting module drives the bearing plate to gradually descend, so that tools in the material basket can be taken out one by the two conveying belts and sent to a subsequent channel.

Further, the frock cleaning machine still includes detection device, and detection device sets up in extracting device's back road, and detection device includes pickup mechanism, motion module, frock receiving mechanism and detection mechanism, wherein: the pick-up mechanism is arranged on the driving end of the motion module; the tool receiving mechanism and the detecting mechanism are arranged beside the motion module; the picking mechanism is used for picking up the tool taken out by the material taking device, and placing the tool in the tool receiving mechanism under the drive of the motion module, the detection mechanism is used for detecting the tool borne in the tool receiving mechanism, and the picking mechanism is also used for taking out the tool which completes detection from the tool receiving mechanism.

The setting detection device can detect whether the tool after cleaning is qualified or not, and unqualified tools are prevented from being put on the stringer to be used, so that the welding effect is affected.

Further, the frock cleaning machine still includes unloader, and unloader includes NG position in storehouse and ejection of compact conveyer belt, wherein: the feeding end of the discharging conveyor belt is a qualified position, and the pick-up mechanism is used for placing the qualified tool to the qualified position; the NG bin is arranged above the qualified position, and the pick-up mechanism is also used for placing the unqualified detection tool into the NG bin; the discharging conveyor belt conveys the tooling located at the qualified position to the discharging end of the discharging conveyor belt, and the discharging end is provided with an openable dust cover.

The blanking device is arranged to sort and stack qualified tools to a qualified station, and the tools are stacked by the matching pick-up mechanism, so that workers can take the tools away at one time, and the production efficiency is improved.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model as claimed.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the utility model and together with the description, serve to explain the principles of the utility model.

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of a handling device according to the present utility model;

FIG. 3 is a schematic view of the reclaimer device of the present utility model;

FIG. 4 is a schematic structural diagram of a detecting device and a blanking device of the present utility model;

fig. 1-4 include:

1. a feeding device; 11. a cache basket;

2. a carrying device; 21. a traversing module; 22. a first lifting module; 23. a mounting base; 24. a hook claw;

3. a cleaning device; 31. a cleaning mechanism; 32. a rinsing mechanism; 33. a drying mechanism; 34. a cylinder; 35. a top cover;

4. a material taking device; 41. a second lifting module; 42. a carrying plate; 43. a first conveyor belt; 44. a second conveyor belt;

5. a detection device; 51. a pick-up mechanism; 52. a motion module; 53. a tool receiving mechanism; 54. a detection mechanism;

6. a blanking device; 61. NG a bin; 62. a discharge conveyor belt;

71. a detection plate; 72. a tool clamping mechanism; 73. and (5) pressing a column.

Detailed Description

Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the utility model. Rather, they are merely examples of apparatus and methods consistent with aspects of the utility model as detailed in the accompanying claims.

As shown in fig. 1:

in one possible embodiment, the application provides a tool cleaner, including loading attachment 1, handling device 2, cleaning device 3 and extracting device 4, wherein: the conveying path of the conveying device 2 sequentially passes through the feeding device 1, the cleaning device 3 and the material taking device 4; the feeding device 1 is used for bearing a basket provided with a tool to be cleaned; the carrying device 2 is used for transferring a basket filled with a tool to be cleaned to the cleaning device 3; the cleaning device 3 is used for cleaning the tooling in the basket; the frock is packed in advance in the basket, and handling device 2 carries empty basket to loading attachment 1, is filled with the frock by the manual work after, and handling device 2 will wait to wash the basket of frock and send cleaning device 3, and cleaning device 3 is clean together with the basket with the frock, and after the cleaning was accomplished, handling device 2 will expect the basket and transfer to extracting device 4, later is taken out the frock by extracting device 4, and empty basket is returned to loading attachment 1 by handling device 2.

As shown in fig. 1 and 2:

in one possible embodiment, the handling device 2 comprises a traversing module 21, a first lifting module 22 and a pick-up assembly, wherein: the traversing module 21 is horizontally arranged along the carrying path of the basket; the first lifting module 22 is arranged on the driving end of the traversing module 21; the pick-up assembly is mounted on the drive end of the first lifting module 22; the traversing module 21 is used for driving the first lifting module 22 and the pickup assembly to reciprocate along the carrying path of the basket; the first lifting module 22 is used for driving the pickup assembly to lift; the picking assembly is used for picking up or loosening the basket and comprises a mounting seat 23, at least 2 hooking claws 24 and detection pieces with the same number as the hooking claws 24; the mounting seat 23 is arranged at the driving end of the first lifting module 22; each hook claw 24 is rotatably arranged on the mounting seat 23 through a rotating shaft, and each detection piece is correspondingly arranged beside each hook claw 24; the hook claw 24 is provided with a first end and a second end, the first end and the second end are positioned on two sides of the rotating shaft, the first end is used for hooking the basket, and the detecting piece is used for detecting the second end in-place condition so as to judge whether the basket is hooked.

The handling device 2 moves to the position of the material basket by transversely moving and lifting, and hooks the cross beam at the top end of the material basket by, for example, 2 hooks 24, so that the material basket is carried, and blocking rings can be arranged at two ends of the cross beam of the material basket, when the 2 hooks 24 hook the cross beam, the two blocking rings are positioned between the 2 hooks 24, and the material basket can be prevented from moving along the length direction of the cross beam during the carrying.

As shown in fig. 1:

in one possible embodiment, the cleaning device 3 includes a cleaning mechanism 31, a rinsing mechanism 32, and a drying mechanism 33 disposed in this order along the conveyance path of the conveyance device 2; the cleaning mechanism 31 cleans the basket and the tool with a mixed solution of a cleaning agent and hot water, the rinsing mechanism 32 cleans the basket and the tool with hot water, at least one of the cleaning mechanism 31 and the rinsing mechanism 32 can have an ultrasonic cleaning function, and the drying mechanism 33 dries the basket and the tool with hot air. The cleaning mechanism 31, the rinsing mechanism 32 and the drying mechanism 33 are provided with an air cylinder 34 and a top cover 35, the air cylinder 34 is configured to open or close the top cover 35, and the top cover 35 is used for sealing working chambers of the cleaning mechanism 31, the rinsing mechanism 32 and the drying mechanism 33; the material basket is carried to the cleaning mechanism 31 by the carrying device 2, is sent to the rinsing mechanism 32 by the carrying device 2 after being cleaned by the cleaning mechanism 31, is sent to the drying mechanism 33 by the carrying device 2 after being cleaned by the rinsing mechanism 32, and is dried, and the dried material basket is carried to the material taking device 4 from the drying mechanism 33 by the carrying device 2.

As shown in fig. 1:

in one possible embodiment, the feeding device 1 includes a first basket conveying line and a buffer basket 11, where the first basket conveying line conveys empty baskets from a conveying path of the conveying device 2 to a tooling basket-in position far away from the conveying device 2, and conveys the baskets filled with the tooling back to the conveying path of the conveying device 2, and the conveying device 2 conveys the baskets filled with the tooling to the buffer basket 11, waiting for a subsequent cleaning station to make room.

In another possible embodiment, the loading device 1 comprises a second basket conveyor line and a full basket conveyor line, wherein: the conveying directions of the second basket conveying line and the full basket conveying line are perpendicular to the conveying direction of the conveying device 2; the second basket conveyor line buffer machine conveys at least one empty basket, and the full basket conveyor line conveys at least one basket filled with tools to a conveying path of the conveying device 2. The full basket conveying line and the empty basket bear at least one full basket and are conveyed to a feeding station of the basket, and the empty basket is completed by a worker in the transfer process of the second basket conveying line to the full basket conveying line.

In one possible embodiment, the cleaning device 3 is provided with a plurality of sub-cleaning devices arranged in succession along the conveying path of the conveying device 2, each sub-cleaning device carrying out the washing and drying of the basket.

As shown in fig. 1 and 3:

in one possible embodiment, the take-off device 4 comprises a second lifting module 41, a carrier plate 42 and a first conveyor belt 43 and a second conveyor belt 44 arranged in parallel, wherein: the bearing plate 42 is arranged on the driving end of the second lifting module 41 and is positioned between the first conveying belt 43 and the second conveying belt 44; the frock both ends stretch out in the basket both sides respectively, and second lifting module 41 is used for driving loading board 42 to descend in order to put up the frock both ends respectively on first conveyer belt 43 and second conveyer belt 44, are used for taking out the frock from the basket along the horizontal direction on first conveyer belt 43 and the second conveyer belt 44. The driving end of the second lifting module 41 drives the bearing plate 42 to gradually descend, and as the bearing plate 42 is arranged between the first conveying belt 43 and the second conveying belt 44, tools stacked in the material basket on the bearing plate 42 are contacted with the conveying belt in the descending process of the bearing plate 42, and the tools positioned at the lowest layer in the material basket firstly move the material basket under the friction action of the conveying belt and are conveyed to the next station by the conveying belt, and the tools in the material basket are sequentially taken out from bottom to top along with the continuous descending of the bearing plate 42.

As shown in fig. 1 and 4:

in one possible embodiment, the tool cleaning machine further includes a detection device 5, the detection device 5 is disposed at a back of the material taking device 4, and the detection device 5 includes a pickup mechanism 51, a motion module 52, a tool receiving mechanism 53, and a detection mechanism 54, wherein: the pickup mechanism 51 is mounted on the driving end of the movement module 52; the tool receiving mechanism 53 and the detecting mechanism 54 are arranged beside the motion module 52; the picking mechanism 51 is used for picking up the tooling output by the material taking device 4, and placing the tooling in the tooling receiving mechanism 53 under the drive of the motion module 52, the detection mechanism 54 is used for detecting the tooling carried in the tooling receiving mechanism 53, and the picking mechanism 51 is also used for taking out the tooling after detection from the tooling receiving mechanism 53. Alternatively, the pick-up mechanism 51 may be an electromagnet, a magnet, a suction cup, or the like.

The frock is carried to frock fixture 72 department of frock receiving mechanism 53, and then cylinder drive frock fixture 72 holds anticlockwise rotation 180, makes frock presser foot hold up one side, and then the 3D detector moves along the module, scans the presser foot height on the frock, detects whether the presser foot stretches out to qualified height, whether the frock main part warp, the film at frock both ends has the warp. The sensing plate 71 is then moved over the tooling and depressed. The detection plate 71 is provided with hole sites corresponding to the positions of the same number of press pins, and the press posts 73 are slidably provided in the hole sites of the detection plate 71. When the detection plate 71 is pressed down, the weight of the pressing column 73 is greater than the elastic force of the pressing needle, so that the pressing column 73 can fully retract the pressing needle, then the 3D detection area returns along the module, and the height of the pressing column 73 is scanned again, if the pressing needle cannot retract due to a fault, the corresponding pressing column 73 cannot descend, i.e. the pressing column 73 corresponding to the fault pressing needle has a higher height.

As shown in fig. 1 and 4:

in one possible embodiment, the tool washer further comprises a blanking device 6, the blanking device 6 comprising a NG bin 61 and a discharge conveyor 62, wherein: the feeding end of the discharging conveyor belt 62 is a qualified position, the pick-up mechanism 51 is used for placing qualified detected tools to the qualified position, qualified detected workpieces are firstly tiled at the qualified position, after one layer is fully paved, a layer of subsequent workpieces is lifted up on the fully paved layer for stacking, and the discharging conveyor belt 62 outputs a tool stack to the discharging end after the workpieces are stacked to a preset number; the NG bin 61 is arranged above the qualified position, and the pick-up mechanism 51 is further used for placing the unqualified detection tool into the NG bin 61; the discharging conveyor belt 62 conveys the tooling located at the qualified position to a discharging end of the discharging conveyor belt, and the discharging end is provided with an openable dust cover.

Other embodiments of the utility model will be apparent to those skilled in the art from consideration of the specification and practice of the utility model disclosed herein. This application is intended to cover any variations, uses, or adaptations of the utility model following, in general, the principles of the utility model and including such departures from the present disclosure as come within known or customary practice within the art to which the utility model pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the utility model being indicated by the following claims.

It is to be understood that the utility model is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof. The scope of the utility model is limited only by the appended claims.

Claims (9)

1. The utility model provides a frock cleaning machine, its characterized in that, frock cleaning machine includes loading attachment, handling device, cleaning device and extracting device, wherein:

the conveying path of the conveying device sequentially passes through the feeding device, the cleaning device and the material taking device;

the feeding device is used for bearing a basket provided with a tool to be cleaned;

the conveying device is used for conveying a basket provided with a tool to be cleaned at the feeding device to the cleaning device;

the cleaning device is used for cleaning the tool in the material basket, after cleaning, the carrying device transfers the material basket to the material taking device, the material taking device sequentially takes out the tool in the material basket, and the carrying device is further used for returning the empty material basket to the material loading device.

2. The tool cleaner of claim 1, wherein the handling device includes a traversing module, a first lifting module, and a pick-up assembly, wherein:

the transverse moving module is horizontally arranged along the carrying path of the material basket;

the first lifting module is arranged at the driving end of the transverse moving module;

the pick-up assembly is arranged at the driving end of the first lifting module;

the transverse moving module is used for driving the first lifting module and the pickup assembly to reciprocate along the carrying path of the basket;

the first lifting module is used for driving the pickup assembly to lift;

the picking assembly is used for picking up or loosening the material basket and comprises a mounting seat, at least 2 hooking claws and detection pieces with the same number as the hooking claws;

the mounting seat is arranged at the driving end of the first lifting module;

each hook claw is rotatably arranged on the mounting seat through a rotating shaft, and each detection piece is correspondingly arranged beside each hook claw;

the hook claw is provided with a first end and a second end, the first end and the second end are positioned on two sides of the rotating shaft, the first end is used for hooking the material basket, and the detection piece is used for detecting the second end in place.

3. The tool cleaner of claim 1, wherein the cleaning device includes a cleaning mechanism, a rinsing mechanism, and a drying mechanism disposed in sequence along a conveyance path of the conveyance device, wherein:

the cleaning mechanism, the rinsing mechanism and the drying mechanism are all provided with an air cylinder and a top cover, the air cylinder is configured to open or close the top cover, and the top cover is used for sealing working chambers of the cleaning mechanism, the rinsing mechanism and the drying mechanism;

the cleaning mechanism is used for cleaning the basket and the tool;

the rinsing mechanism is used for rinsing the material basket and the tool;

the drying mechanism is used for drying the material basket and the tool;

the handling device is used for carrying the dried basket from the drying mechanism to the material taking device, carrying the rinsed basket from the rinsing mechanism to the drying mechanism, and carrying the cleaned basket from the cleaning mechanism to the rinsing mechanism.

4. The tool cleaning machine of claim 1, wherein the loading device comprises a first basket conveyor line and a buffer basket, the first basket conveyor line is used for conveying empty baskets from a conveying path of the conveying device to a basket entering position of a tool far away from the conveying device and conveying the baskets filled with the tools back to the conveying path of the conveying device, and the conveying device conveys the baskets filled with the tools to the buffer basket.

5. The tooling cleaner of claim 1, wherein the loading device comprises a second basket conveyor line and a full basket conveyor line, wherein:

the conveying directions of the second basket conveying line and the full basket conveying line are perpendicular to the conveying direction of the conveying device;

the second basket conveying line is used for conveying at least one empty basket through the buffer memory machine, and the full basket conveying line is used for conveying at least one basket filled with the tool to a conveying path of the conveying device.

6. The tool cleaning machine according to claim 1, wherein the cleaning device is provided with a plurality of sub-cleaning devices which are sequentially arranged along a carrying path of the carrying device, and each sub-cleaning device is used for cleaning and drying the basket.

7. The tool cleaning machine of claim 1, wherein the material extracting device comprises a second lifting module, a bearing plate, and a first conveyor belt and a second conveyor belt arranged in parallel, wherein:

the bearing plate is arranged at the driving end of the second lifting module and is positioned between the first conveying belt and the second conveying belt; the tool comprises a first conveying belt, a second conveying belt, a loading plate, a first lifting module, a second lifting module and a second lifting module, wherein the two ends of the tool extend out of two sides of the material basket respectively, the second lifting module is used for driving the loading plate to descend so as to enable the two ends of the tool to be respectively put on the first conveying belt and the second conveying belt, and the first conveying belt and the second conveying belt are used for taking out the tool from the material basket along the horizontal direction.

8. The tool cleaning machine of claim 1, further comprising a detection device disposed in a back pass of the take-off device, the detection device comprising a pick-up mechanism, a motion module, a tool receiving mechanism, and a detection mechanism, wherein:

the pick-up mechanism is arranged on the driving end of the motion module;

the tool receiving mechanism and the detecting mechanism are arranged beside the motion module;

the picking mechanism is used for picking up the tool taken out by the material taking device, the tool is placed in the tool receiving mechanism under the drive of the motion module, the detection mechanism is used for detecting the tool loaded in the tool receiving mechanism, and the picking mechanism is also used for taking out the tool which is detected from the tool receiving mechanism.

9. The tool cleaner of claim 8, further comprising a blanking device comprising an NG bin and a discharge conveyor, wherein:

the feeding end of the discharging conveyor belt is a qualified position, and the pick-up mechanism is used for placing the qualified tool to the qualified position;

the NG bin is arranged above the qualified position, and the pick-up mechanism is also used for placing unqualified detection tools into the NG bin;

the discharging conveyor belt conveys the tooling located at the qualified position to the discharging end of the discharging conveyor belt, and the discharging end is provided with an openable dust cover.