CN220243416U - Technological equipment for assembling guide cover - Google Patents
Technological equipment for assembling guide cover Download PDFInfo
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- CN220243416U CN220243416U CN202320958411.6U CN202320958411U CN220243416U CN 220243416 U CN220243416 U CN 220243416U CN 202320958411 U CN202320958411 U CN 202320958411U CN 220243416 U CN220243416 U CN 220243416U
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- assembly
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- platform
- guide cover
- transferring
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- 238000000034 method Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Cage And Drive Apparatuses For Elevators (AREA)
Abstract
The utility model relates to process equipment for assembling a guide cover, which comprises a cab assembly moving platform, an assembling component, a hoisting component and a transferring component; according to the utility model, the cab assembly moving platform, the mounting assembly, the hoisting assembly and the transferring assembly are designed, and are reasonably arranged into a guide cover assembly line operation mode, so that the problems of difficult assembly, low efficiency and potential safety hazard in the assembly process of the guide cover of the commercial vehicle are solved; the utility model has the advantages of simple and reliable design, low cost, high whole car transferring efficiency, small safety risk, easy material independent distribution and small labor intensity.
Description
Technical Field
The utility model relates to the field of heavy commercial vehicles, in particular to process equipment for assembling a guide sleeve.
Background
In order to reduce the wind resistance of the heavy-duty commercial vehicle and reduce the oil consumption of the whole vehicle, the top guide sleeve is widely applied to the field of the heavy-duty commercial vehicle. The design function determines that the assembly position is required to be positioned at the top of the cab, the height is more than about 3m, the weight is about 40kg, the existing heavy truck industry selects the off-line cab to independently assemble the guide cover, and the off-line assembly guide cover has the problems of low whole car transferring efficiency, high safety risk, difficult material independent distribution, high quality risk, high labor intensity and the like.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide process equipment for assembling a guide cover, and solves the problems of low whole vehicle transferring efficiency, high safety risk, difficult material independent distribution, high quality risk, high labor intensity and the like of an off-line assembly top guide cover.
The utility model is realized by adopting the following technical scheme:
the technical equipment for assembling the air guide sleeve comprises a cab assembly moving platform, an assembling component, a hoisting component and a transferring component;
the cab assembly mobile platform is characterized in that a cab body is arranged on the cab assembly mobile platform, a guide cover body is arranged on the cab body, a mounting assembly is arranged on one side wall of the cab assembly mobile platform along the height of the length direction of the cab body, a hoisting assembly is arranged above the cab body, a transferring assembly is arranged on the other side wall of the cab assembly mobile platform, the guide cover body is detachably connected in the transferring assembly, and the transferring assembly is detachably connected with the hoisting assembly.
Preferably, the lapping component comprises a plurality of supporting beams, a walking platform arranged on the top walls of the supporting beams, a foot kickplate arranged on one side of the walking platform and close to the cab body, a protective net arranged on the walking platform and connected with two ends of the foot kickplate, and a walking component at least arranged on one side of the walking platform;
the walking assembly comprises at least two positioning rods, and a plurality of ladder plates are uniformly arranged between the at least two positioning rods.
Preferably, the hoisting assembly comprises at least two fixed rails, at least one movable rail is arranged between the at least two fixed rails, an electric hoisting device is connected with the movable rail in a sliding manner, and at least one rope body is arranged on the fixed rail close to one side of the skirting board.
Preferably, the transferring assembly comprises a base, a grid block which is arranged on the base and is in an inverted U-shaped structure, and a plurality of guide cover supporting rods which are respectively arranged on two vertical sections of the grid block;
the electric hoisting device is detachably connected with the horizontal section of the grid block.
Preferably, the height dimension of the skirting board is smaller than the height dimension of the protective net.
Compared with the prior art, the utility model has the following beneficial technical effects:
according to the utility model, the cab assembly moving platform, the mounting assembly, the hoisting assembly and the transferring assembly are designed, and are reasonably arranged into a guide cover assembly line operation mode, so that the problems of difficult assembly, low efficiency and potential safety hazard in the assembly process of the guide cover of the commercial vehicle are solved; the utility model has the advantages of simple and reliable design, low cost, high whole car transferring efficiency, small safety risk, easy material independent distribution and small labor intensity.
Drawings
The utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a front view of the overall structure of the present utility model;
FIG. 3 is a side view of the overall structure of the present utility model;
FIG. 4 is a schematic view of the structure of the mounting assembly of the present utility model;
FIG. 5 is a schematic view of a hoisting assembly according to the present utility model;
fig. 6 is a schematic view of a transfer assembly according to the present utility model.
Reference numerals illustrate:
1. the cab is provided with a mobile platform; 2. a cab body; 3. a pod body; 4. assembling the components; 5. hoisting the assembly; 6. a transfer assembly; 41. a walking assembly; 42. a foot kickboard; 43. a protective net; 44. a walking platform; 51. a fixed rail; 52. an electric hoisting device; 53. a movable rail; 54. a rope body; 61. a base; 62. a grid; 63. and supporting the air guide sleeve.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will be more clearly understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other. In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-6: the technical equipment for the dome erection comprises a cab assembly moving platform 1, an erection assembly 4, a hoisting assembly 5 and a transfer assembly 6;
the cab assembly moving platform 1 is provided with a cab body 2, the cab body 2 is provided with a guide cover body 3, one side wall of the cab assembly moving platform 1 is provided with a mounting component 4 along the height of the length direction of the cab body 2, a hoisting component 5 is arranged above the cab body 2, the other side wall of the cab assembly moving platform 1 is provided with a transfer component 6, the guide cover body 3 is detachably connected in the transfer component 6, and the transfer component 6 is detachably connected with the hoisting component;
it can be understood that the cab assembly moving platform 1 is a cab assembly line body, and is mainly used as a carrier for cab placement and circulation; the cab body 2 is a product on a cab assembly production line; the pod body 3 is one component of the cab assembly configuration;
the lapping component 4 is an operation walking platform for staff, the whole structure of the assembly is formed by welding square steel and round pipes, the installation position and the height of the platform are determined according to the assembly position and the operation method of the dome product, and the assembly is convenient for staff to get on and off the cab to complete the dome installation operation; as shown in fig. 4, in one embodiment, the mounting assembly 4 includes a plurality of support beams, a walking platform 44 disposed on top walls of the plurality of support beams, a kick plate 42 disposed on one side of the walking platform 44 and close to the cab body 2, a protection net 43 disposed on the walking platform 44 and connected to both ends of the kick plate 42, and a walking assembly 41 disposed on at least one side of the walking platform 44; the walking assembly 41 comprises at least two positioning rods, and a plurality of ladder plates are uniformly arranged between the at least two positioning rods;
the walking platform 44 reasonably designs the height and width of the platform according to the assembly position of the dome product, and the distance from the assembly line of the cab, so that staff can conveniently assemble the mobile platform by going up and down the cab; the walking assembly 41 adopts a straight ladder according to the working height of staff, so that the occupied area is small, and the staff can conveniently go on a working platform;
and the height dimension of the foot kickplate 42 is smaller than that of the protective net 43, the foot kickplate 42 prevents the operation tools and materials from falling off in the process of staff operation, damages the lower operators, and the protective net 43 is arranged according to the national standard requirements to protect the staff operation;
the hoisting assembly 5 covers the guide cover positioning area and the product assembling area, so that the guide cover is convenient to hoist and assemble; as shown in fig. 5, in one embodiment, the hoisting assembly 5 includes at least two fixed rails 51, at least one movable rail 53 disposed between the at least two fixed rails 51, an electric hoisting device 52 slidably connected to the movable rail 53, and at least one rope 54 disposed on the fixed rail 51 near one side of the kick plate 42; preferably, two fixed rails 51 are fixed on a secondary steel structure of a factory building in parallel, one movable rail 53 is fixed between the two fixed rails 51, and an electric hoisting device 52 can adopt an electric chain hoist, so that a product guide cover can be conveniently hoisted to move up and down; the movable rail 53 is convenient for manually pulling the air guide sleeve to the assembling position, and can also push the electric hoisting device 52 to return to the original position; the rope body 54 is convenient for staff to work and safely wear the safety clothing to hang the safety rope;
the transferring assembly 6 is mainly used for transferring and storing the fairings, as shown in fig. 6, in one embodiment, the transferring assembly 6 includes a base 61, a grid block 62 with an inverted U-shaped structure disposed on the base 61, and a plurality of fairings supporting rods 63 respectively disposed on two vertical sections of the grid block 62; the electric hoisting device 52 is detachably connected with the horizontal section of the grid block 62; preferably, the base 61, the grid baffle 62 and the supporting rod 63 of the air guide sleeve all adopt frame structures.
Working principle: the cab body 2 is used for conveying the cab assembly moving platform 1 to the guide cover assembling station, two operators A and B cooperate to complete guide cover assembling operation, an operator A operates the electric hoisting device 52 to utilize the transfer assembly 6 to hoist the guide cover body 3 from the guide cover material positioning area, an operator B wears safety clothes to hang the rope body 54, the operator B ascends to the top of the cab body 2 from the traveling platform 44, the operator A suspends the guide cover body 3 to the top of the cab body 2, the operator B cooperates to install the guide cover in place, after the guide cover is installed in place, the operator A operates the electric hoisting device 52 to return to the initial position, preparation is made for lower cab assembly, the operator B returns to the traveling platform 44 to wait for lower cab assembly, and the circulation is performed to realize the guide cover online assembling process.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (5)
1. The technical equipment for assembling the air guide sleeve is characterized by comprising a cab assembly moving platform (1), an assembling component (4), a hoisting component (5) and a transferring component (6);
the novel cab assembly and disassembly device is characterized in that a cab body (2) is arranged on the cab assembly and disassembly platform (1), a guide cover body (3) is arranged on the cab body (2), a side wall of the cab assembly and disassembly platform (1) is provided with a mounting assembly (4) along the height of the cab body (2) in the length direction, a hoisting assembly (5) is arranged above the cab body (2), a transferring assembly (6) is arranged on the other side wall of the cab assembly and disassembly platform (1), and the guide cover body (3) is detachably connected in the transferring assembly (6), and the transferring assembly (6) is detachably connected with the hoisting assembly.
2. The process equipment for pod mounting according to claim 1, wherein the mounting assembly (4) comprises a plurality of support beams, a traveling platform (44) provided on top walls of the plurality of support beams, a kick plate (42) provided on one side of the traveling platform (44) and close to the cab body (2), a protection net (43) provided on the traveling platform (44) and connected to both ends of the kick plate (42), and a traveling assembly (41) provided at least on one side of the traveling platform (44);
the walking assembly (41) comprises at least two positioning rods, and a plurality of ladder plates are uniformly arranged between the at least two positioning rods.
3. The process kit for pod mounting according to claim 2, wherein the lifting assembly (5) comprises at least two fixed rails (51), at least one movable rail (53) arranged between the at least two fixed rails (51), an electric lifting device (52) slidably connected to the movable rail (53), and at least one rope (54) arranged on the fixed rail (51) at the side close to the kick plate (42).
4. A process kit for pod mounting according to claim 3, wherein the transfer assembly (6) comprises a base (61), a grid (62) of inverted U-shaped configuration provided on the base (61), a plurality of pod support bars (63) provided respectively on two vertical sections of the grid (62);
the electric hoisting device (52) is detachably connected with the horizontal section of the grid block (62).
5. The process kit for pod mounting according to claim 2, wherein the height dimension of the kick plate (42) is smaller than the height dimension of the protection net (43).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320958411.6U CN220243416U (en) | 2023-04-25 | 2023-04-25 | Technological equipment for assembling guide cover |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320958411.6U CN220243416U (en) | 2023-04-25 | 2023-04-25 | Technological equipment for assembling guide cover |
Publications (1)
Publication Number | Publication Date |
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CN220243416U true CN220243416U (en) | 2023-12-26 |
Family
ID=89233345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320958411.6U Active CN220243416U (en) | 2023-04-25 | 2023-04-25 | Technological equipment for assembling guide cover |
Country Status (1)
Country | Link |
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CN (1) | CN220243416U (en) |
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2023
- 2023-04-25 CN CN202320958411.6U patent/CN220243416U/en active Active
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