CN220210473U - Network telephone set assembling system - Google Patents
Network telephone set assembling system Download PDFInfo
- Publication number
- CN220210473U CN220210473U CN202321631282.6U CN202321631282U CN220210473U CN 220210473 U CN220210473 U CN 220210473U CN 202321631282 U CN202321631282 U CN 202321631282U CN 220210473 U CN220210473 U CN 220210473U
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- 230000007246 mechanism Effects 0.000 claims abstract description 164
- 239000006260 foam Substances 0.000 claims abstract description 120
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- 239000011257 shell material Substances 0.000 claims description 70
- 239000000428 dust Substances 0.000 claims description 38
- 238000005452 bending Methods 0.000 claims description 24
- 229920000742 Cotton Polymers 0.000 claims description 22
- 238000007790 scraping Methods 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
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- 229940058736 restone Drugs 0.000 claims 1
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- 239000012535 impurity Substances 0.000 description 2
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- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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- 239000006261 foam material Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses a network telephone assembly system which comprises a turntable mechanism, a front cover automatic foam attaching device, a wiring station, a rear shell assembly screw locking machine, and a touch screen assembly station, a liquid crystal screen assembly device, a film pasting device, a wire harness flanging device, a foam attaching device, a liquid crystal screen screw locking machine, a main board assembly device, a main board screw locking machine, a rear shell feeding and horn assembly device which are sequentially arranged along the turntable mechanism, wherein one side of the touch screen assembly station is connected with the front cover automatic foam attaching device, the rear shell assembly screw locking machine is arranged on one side of the rear shell feeding and horn assembly device, and the wiring station is arranged between the main board screw locking machine and the rear shell feeding and horn assembly device. The whole assembly process only needs to set two manual stations, so that the labor for assembling the network telephone can be greatly saved, the labor cost is reduced, the equipment assembly can be used for replacing manual assembly, the assembly efficiency can be greatly improved, and the assembly automation is improved.
Description
[ field of technology ]
The utility model relates to the technical field of automation equipment, in particular to a network telephone assembly system.
[ background Art ]
The method is characterized in that the method is a manufacturing country, along with the development of technology, networks are developed, the production and export quantity of network terminal products are large, the assembly of the network terminal products is an essential link before the network terminal products leave the factory, the assembly comprises a series of steps, and the assembly process of the method comprises the following steps: adhering a touch screen foam long cotton pad and a touch screen foam short cotton pad on the inner frame around the front cover respectively, removing the protective film of the inner layer of the touch screen and centrifugal paper around, installing the touch screen on the lower edge of the front cover, adhering the touch screen well, tearing off the inner film of the touch screen, tearing off the film of the liquid crystal panel, blowing the liquid crystal screen and the touch screen by an air gun, putting the liquid crystal screen into a buckle of the front shell component, attaching an insulating sheet on the back surface of the liquid crystal, attaching 4 foam sheets on four corners of the back surface of the liquid crystal, locking and fixing the liquid crystal by using 4 screws of 2.5x6PWABO (gasket diameter of 10.00 mm), installing the MIC component into a MIC groove corresponding to the touch screen, installing the main board on the front cover, fixing holes on the main board need to correspond to the positioning columns of the front cover, locking the main board by using 2 screws of 2.5X6, inserting the MIC wire into the main board slot, inserting the liquid crystal into place by using an X86 liquid crystal flat cable installation tool, attaching the liquid crystal into a mainboard slot at an interface after the insertion, inserting a touch screen wire into a mainboard slot, attaching the touch screen wire into a mainboard slot at the position shown in the figure by using an acetate cloth adhesive tape after the insertion, installing an antenna into a corresponding position of the mainboard, attaching an antenna FPC flat cable into a preset position of a front cover, attaching a loudspeaker dustproof net and a loudspeaker buffer silica gel ring into a loudspeaker slot of a rear shell, placing a loudspeaker assembly, locking the loudspeaker by using two 2.5X6 screws with gaskets, taking an SD card board, inserting a connecting wire into a socket, locking the card board onto the rear shell by using an electric screwdriver (using 2.5X 5 screws), inserting a loudspeaker lead and an SD board lead on the rear shell into the socket corresponding to the mainboard, fastening the rear shell into the front cover, locking the processed rear shell assembly by using 2.5X10 screws, taking a terminal to occupy the space and placing the foam into an opening below the screen opening on the right side of the rear shell, blocking the gap without terminal seat.
In the assembly steps, each worker is responsible for one or more steps, the worker demand is large, the consistency of assembled products is poor, assembly errors, such as misloading and misloading, are easily caused by human factors, the assembly efficiency is low, and the reject ratio of the assembled products is high. Along with the popularization of intelligent automation, an automatic assembly system for network phones is necessary to be designed to replace manual assembly of the network phones, so that labor cost is saved, efficiency is improved, and intelligent manufacturing is realized.
In view of the above, the present inventors have intensively conceived to solve various drawbacks and inconveniences caused by the imperfect assembly of the conventional network phone, and have actively studied and tried to develop the present utility model.
[ utility model ]
The utility model aims to overcome the defects of the prior art and provide a network telephone assembly system capable of saving labor cost and improving assembly efficiency.
In order to solve the above object, the solution of the present utility model is:
the network telephone assembly system comprises a turntable mechanism, front cover automatic foam pasting equipment, a touch screen assembly station, liquid crystal screen assembly equipment, film pasting equipment, wire harness flanging equipment, foam pasting equipment, screw locking equipment, main board assembly equipment, rear shell feeding and horn assembly equipment, wherein the screw locking equipment comprises a liquid crystal screen screw locking machine, a main board screw locking machine, a horn screw locking machine and a rear shell assembly screw locking machine, the touch screen assembly station, the liquid crystal screen assembly equipment, the film pasting equipment, the wire harness flanging equipment, the foam pasting equipment, the liquid crystal screen screw locking machine, the main board assembly equipment, the main board screw locking machine, the rear shell feeding and the horn assembly equipment are sequentially arranged along the conveying direction of the turntable mechanism, one side of the touch screen assembly station is provided with the front cover automatic foam pasting equipment, the rear shell assembly screw locking machine is arranged on one side of the rear shell feeding and the horn assembly equipment, and a wiring station is arranged between the main board screw locking machine and the rear shell feeding and the horn assembly equipment.
Further, the automatic foam pasting equipment for the front cover comprises a front cover frame, a front cover material rack, a front cover material taking mechanism, a foam peeling mechanism, a foam pasting mechanism and a front cover conveying belt, wherein the front cover material rack, the front cover material taking mechanism and the front cover conveying belt are arranged in the range of travel of the front cover material taking mechanism, a tool for placing the front cover is arranged on the front cover conveying belt, the foam peeling mechanism is arranged in the range of travel of the foam pasting mechanism, the front cover conveying belt is positioned in the range of travel of the foam pasting mechanism, and the feeding belt is connected with a touch screen assembly station.
Further, the front cover work or material rest one side is equipped with the front cover and takes off a bag mechanism, and the front cover takes off a bag mechanism and includes cylinder mounting panel, upset cylinder, scraper blade cylinder, sucking disc board, hinders the material cylinder, moves and carries cylinder and connect the material frock, the both sides of cylinder mounting panel are equipped with sucking disc board first guide rail, and the both sides of front cover work or material rest are equipped with the sucking disc board second guide rail that corresponds sucking disc board first mounting rail bottom and set up perpendicularly with sucking disc board first guide rail, are equipped with the slider on sucking disc board first mounting rail and the sucking disc board second guide rail respectively, four angles of sucking disc board connect the slider, the one end of sucking disc board with the rotatable link together of one end of upset cylinder, the other end of upset cylinder is fixed to be set up on the cylinder mounting panel, the scraper blade cylinder is fixed on the cylinder mounting panel, and be located one side of upset cylinder, the bottom connection scraper blade of this scraper blade cylinder sets up between two sucking disc board first mounting rails, and one side of one sucking disc board first guide rail is equipped with blowing mechanism, and the relative one side of another sucking disc board first guide rail and the wind gap of blowing mechanism is equipped with useless the recovery mouth, hinders the material cylinder to set up in one side that the sucking disc is close to the front cover work or material rest, and the direction of the sucking disc is unanimous with the sucking disc of the material.
Further, one side of a front cover conveyor belt of the front cover automatic foam pasting device is also provided with an ion air knife for eliminating dust impurities on the surface of the front cover and neutralizing static electricity on the surface of the front cover.
Further, equidistant interval is provided with a plurality of trays on the carousel mechanism, and one side of each tray is equipped with the pencil fixed plate, and the rotatable setting of fixed plate pivot is passed through to the one end of pencil fixed plate is on the tray, and the other end is through the setting that the cooperation or the snap fit mode can be opened and shut on the tray, forms the pencil between the bottom of pencil fixed plate and the tray and places the district.
Further, LCD screen assembly equipment includes LCD screen assembly robot, LCD screen bag removing mechanism, gyration sucking disc, gas clamping jaw, gum recovery channel and LCD screen dust removal air knife, and LCD screen bag removing mechanism, gum recovery channel and LCD screen dust removal air knife set up in the stroke scope of LCD screen assembly robot, and gyration sucking disc assembles on LCD screen assembly robot, and gas clamping jaw sets up in one side of gum recovery channel.
Further, the pad pasting equipment includes pad pasting removal module, pad pasting sucking disc, pad pasting scraper blade and insulating film peeling means, and insulating film peeling means is equipped with insulating film and goes down the material level, and insulating film goes down the material level setting and removes the travel range of module at the pad pasting, pad pasting sucking disc and pad pasting scraper blade set up on removing the module, and the pad pasting scraper blade sets up in one side of pad pasting sucking disc, and the scraper blade lift cylinder is connected to the pad pasting scraper blade.
Further, the pencil hem equipment includes pencil removal module, pencil bending plate, pencil gas clamping jaw, the board lift cylinder of bending connects the pencil and removes the module, and pencil bending plate board is fixed to be set up in the bottom of the board lift cylinder of bending, and the setting of pencil gas clamping jaw is on the removal module of corresponding board lift cylinder one side of bending.
Further, paste the cotton equipment of bubble including pasting the cotton removal module of bubble, paste the cotton sucking disc of bubble, bubble work or material rest, paste the cotton sucking disc setting of bubble and paste on the cotton removal module of bubble, the cotton work or material rest setting of bubble is in pasting the cotton stroke scope of removing the module of bubble in one side of pasting the cotton removal module of bubble and the cotton work or material rest of bubble discharge position is located.
Further, the LCD screen screw locking machine comprises an LCD screen screw locking moving module, an LCD screen screw locking screwdriver and an LCD screen screw feeder, wherein the LCD screen screw locking screwdriver is arranged on the LCD screen screw locking moving module, and the LCD screen screw feeder is arranged in the travel range of the LCD screen screw locking moving module.
Further, the mainboard assembly equipment includes mainboard assembly manipulator, mainboard assembly sucking disc, mainboard work or material rest, mainboard tray work or material rest, mainboard dust removal air knife, mainboard assembly camera and depression bar cylinder, and main board work or material rest, mainboard tray work or material rest and mainboard dust removal air knife set up in the stroke scope of mainboard assembly manipulator, and main board work or material rest and mainboard tray work or material rest set up side by side, and mainboard dust removal air knife sets up the front end at main board work or material rest, and mainboard assembly sucking disc sets up on mainboard manipulator, and mainboard assembly camera passes through the camera support setting in one side of carousel mechanism, and the depression bar cylinder sets up the opposite side at carousel mechanism.
Further, backshell material loading and loudspeaker assembly equipment include backshell material loading takes off bagging machine, backshell work or material rest, backshell material taking mechanism, backshell conveyer belt, loudspeaker material taking mechanism, loudspeaker work or material rest, loudspeaker bubble cotton peeling means, and the backshell work or material rest sets up the material loading level of taking off the bagging machine in the backshell material loading, the one end of backshell conveyer belt sets up in one side of backshell material taking mechanism, and the other end sets up towards the direction of carousel mechanism, and the backshell conveyer belt conveys towards the direction of carousel mechanism from the backshell material taking mechanism, equidistant interval is provided with a plurality of backshell frock on the backshell conveyer belt, and loudspeaker material taking mechanism sets up in one side of backshell conveyer belt, and loudspeaker bubble cotton peeling means sets up in one side of loudspeaker bubble cotton peeling means, and loudspeaker lock screw machine sets up on the backshell conveyer belt of loudspeaker bubble cotton peeling means one side, still is equipped with the wiring station between the tip of backshell conveyer belt and the carousel mechanism.
Further, backshell assembly lock screw machine is including assembling camera module, sideslip module, location frock, triaxial remove the module, electric batch and screw feeder, and location frock slidable sets up on the sideslip module, and the sideslip module is fixed to be set up in one side of wiring station, and assembly camera module and triaxial remove the module setting in one side of sideslip module, and electric batch sets up on the triaxial removes the module, and screw feeder sets up in the stroke scope of triaxial removes the module, location frock includes protecgulum location frock, backshell location frock and gyration cylinder, and the protecgulum location frock sets up on the sideslip module, and the backshell location frock passes through the gyration cylinder setting in one side of protecgulum location frock.
Further, the network telephone assembly system further comprises a plurality of dust removing mechanisms, wherein the first dust removing mechanism is arranged between the touch screen assembly station and the liquid crystal screen assembly equipment and is used for removing dust from the front cover; the second dust removing mechanism is arranged between the liquid crystal screen screw locking machine and the main board assembling equipment and is used for removing dust from the main board; the third dust removing mechanism is arranged behind the main board screw locking machine and is used for removing dust from the assembled front cover; the fourth dust removing mechanism is arranged on one side of the loudspeaker screw locking machine of the rear shell feeding and loudspeaker assembling equipment and is used for removing dust on the rear shell after the loudspeaker is assembled.
After the structure is adopted, the network telephone assembly system disclosed by the utility model realizes the transfer of the tray in the network telephone assembly process through the turntable mechanism, the front cover automatic foam pasting device is used for realizing the front cover automatic foam pasting through the front cover automatic foam pasting device, the liquid crystal screen assembly device can be used for assembling the liquid crystal screen onto the front cover, the film pasting device is used for pasting the insulating sheet on the liquid crystal screen, the wire harness flanging device can be used for pasting the signal wire of the touch screen onto the liquid crystal screen, the foam pasting device is used for pasting the foam cotton on the back surfaces of the liquid crystal screen and the main board, the screw locking device can be used for realizing the automatic screw locking of the liquid crystal screen, the main board, the loudspeaker and the front cover, the main board assembly device is used for assembling the main board onto the liquid crystal screen of the front cover, the rear shell feeding device and the loudspeaker assembly device are used for realizing the automatic assembly of the rear shell and the loudspeaker, the touch screen assembly station and the wiring station are used for manually installing the touch screen and the manual wiring, and only two manual stations are needed in the whole assembly process, so that the labor of assembling network can be greatly saved, the labor cost is reduced, the equipment assembly efficiency can be greatly improved, and the assembly automation can be greatly improved by using the device assembly.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of a network phone assembly system according to the present utility model.
Fig. 2 is a top view of the network phone assembly system of the present utility model.
Fig. 3 is a schematic structural view of the front cover automatic foam attaching device of the present utility model.
Fig. 4 is a schematic structural view of the front cover bag removing mechanism of the present utility model.
Fig. 5 is a schematic view of a tray structure of the rotating mechanism of the present utility model.
Fig. 6 is a schematic structural view of the lcd panel assembling apparatus of the present utility model.
Fig. 7 is a schematic structural view of the film laminating apparatus of the present utility model.
Fig. 8 is a schematic structural view of the wire harness hemming apparatus of the present utility model.
Fig. 9 is a schematic structural view of the foam pasting device of the present utility model.
Fig. 10 is a schematic structural view of a screw locking machine for a liquid crystal display according to the present utility model.
Fig. 11 is a schematic structural view of the motherboard assembling device of the present utility model.
Fig. 12 is a schematic structural view of the rear case loading and horn assembly apparatus of the present utility model.
Fig. 13 is a schematic structural view of a rear case assembly screw locking machine according to the present utility model.
[ detailed description ] of the utility model
In order to further explain the technical scheme of the utility model, the utility model is explained in detail by specific examples.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientation or positional relationship based on that shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
As shown in fig. 1 and 2, the utility model discloses a network phone assembly system, which comprises a turntable mechanism 1, a front cover automatic foam pasting device 2, a touch screen assembly station 3, a liquid crystal screen assembly device 4, a film pasting device 5, a wire harness flanging device 6, a foam pasting device 7, a screw locking device 8, a main board assembly device 9, a rear shell feeding and horn assembly device 10, wherein the screw locking device 8 comprises a liquid crystal screen screw locking machine 81, a main board pre-screw locking machine 82, a main board screw locking machine 83, a horn screw locking machine 84 and a rear shell assembly screw locking machine 85. Touch-sensitive screen assembly station 3, LCD screen assembly equipment 4, pad pasting equipment 5, pencil hem equipment 6, paste the cotton equipment 7 of bubble, LCD screen lock screw machine 81, mainboard assembly equipment 9, mainboard lock screw machine 82 in advance, mainboard lock screw machine 83 and backshell material loading and loudspeaker assembly equipment 10 set up in proper order along the direction of transfer of carousel mechanism 1, one side of touch-sensitive screen assembly station 3 is equipped with the automatic bubble cotton equipment 2 of pasting of protecgulum, backshell assembly lock screw machine 85 sets up in one side of backshell material loading and loudspeaker assembly equipment 10, be equipped with wiring station 11 between mainboard lock screw machine 83 and backshell material loading and the loudspeaker assembly equipment 10.
The automatic foam pasting device for the front cover comprises a front cover frame 2A, a front cover material frame 2B, a front cover material taking mechanism 2C, a transverse foam pasting mechanism 2D, a transverse foam pasting mechanism 2E, a longitudinal foam pasting mechanism 2F, a longitudinal foam pasting mechanism 2G, a front cover conveying belt 2H and a feeding belt 2J, wherein the front cover material frame 2A and the front cover conveying belt 2H are arranged in the travel range of the front cover material taking mechanism 2C, a tool 2K for placing the front cover is arranged on the front cover conveying belt, the transverse foam pasting mechanism 2D and the longitudinal foam pasting mechanism 2F are mutually perpendicular, the transverse foam pasting mechanism 2D is arranged in the travel range of the transverse foam pasting mechanism 2E, the longitudinal foam pasting mechanism 2F is arranged in the travel range of the longitudinal foam pasting mechanism 2G, the front cover conveying belt 2H is positioned in the travel range of the transverse foam pasting mechanism 2E and the longitudinal foam pasting mechanism 2G, one end of the feeding belt 2J is arranged below the front cover conveying belt 2H, and the other end of the feeding belt 2J is connected with the touch screen 3. The transverse foam stripping mechanism 2D and the longitudinal foam stripping mechanism 2F are respectively provided with foam, a front cover is fed onto the front cover material frame 2B, the front cover material taking mechanism 2C absorbs the front cover onto a tool 2K of the front cover conveying belt 2H, the front cover conveying belt 2H conveys the tool 2K with the front cover to the travel range of the transverse foam stripping mechanism 2E, the transverse foam stripping mechanism 2D strips the release paper of the foam, the transverse foam stripping mechanism 2E absorbs the foam stripped from the release paper and transversely sticks to the front cover, the longitudinal foam stripping mechanism 2F strips the release paper of the foam, the longitudinal foam stripping mechanism 2G absorbs the foam stripped from the release paper and longitudinally sticks to the front cover, after the front cover sticks to the transverse foam and the longitudinal foam, the front cover is conveyed to the end part of the front cover conveying belt 2H through the front cover conveying belt 2H, the front cover loaded with the foam is conveyed to the touch screen assembly station 3 through the feeding belt 2J. In this embodiment, the longitudinal foam pasting mechanism 2G is disposed at an end of the front cover conveyor belt 2H, or the longitudinal foam pasting mechanism 2G may be disposed at one side of the front cover conveyor belt 2H, and the front cover conveyor belt is directly connected to the touch screen assembly station 3, so that the feeding belt may be omitted.
The transverse foam pasting mechanism 2E and the longitudinal foam pasting mechanism 2G can be mutually perpendicular, or a rotating mechanism is arranged on the transverse foam pasting mechanism 2E and the longitudinal foam pasting mechanism 2G to control the foam pasting and taking directions of the transverse foam pasting mechanism 2E and the longitudinal foam pasting mechanism 2G.
If the protecgulum is adorned in the wrapping bag, then protecgulum work or material rest 2B still includes protecgulum and takes off bag mechanism 2L, as shown in fig. 4, protecgulum work or material rest 2B sets up in protecgulum takes off one side of bag mechanism 2L, takes off bag mechanism 2L and includes cylinder mounting panel 2M, upset cylinder 2N, scraper blade cylinder 2O, sucking disc board 2P, hinder material cylinder 2Q, move and carry cylinder 2R, receive material frock 2S, cylinder mounting panel 2M 'S both sides are equipped with sucking disc board first guide rail 2U, and protecgulum work or material rest 2B' S both sides are equipped with the sucking disc board second guide rail 2V that corresponds sucking disc board first installation guide rail 2U bottom and set up perpendicularly with sucking disc board first guide rail 2U, are equipped with the slider that can slide on the guide rail respectively on sucking disc board first installation guide rail 2U and sucking disc board second guide rail 2V, four angles of sucking disc board 2P connect sucking disc board first installation guide rail 2U and sucking disc board second guide rail 2V on four sliders, one end of board 2P with the rotatable connection of one end of upset cylinder 2N is in the same place, and the sucking disc board second guide rail 2W is equipped with the sucking disc mechanism that one side of the sucking disc is equipped with one side of the first side of the sucking disc board, and the sucking disc board is equipped with the sucking disc 2W and the first side of the first guide rail 2U is equipped with the sucking disc mechanism that one side of the sucking disc is equipped with on the sucking disc board 2W, and the sucking disc 2W is equipped with one side of the sucking disc 2W. The specific working process of the bag removing mechanism 2L is as follows: the overturning cylinder 2N stretches out to drive the sucker plate 2P to move downwards along the first sucker plate mounting guide rail 2U and simultaneously move forwards along the second sucker plate guide rail 2V, so that the sucker plate 2P gradually transits to a horizontal state from a vertical state, when the sucker plate 2P is in the horizontal state, a sucker on the sucker plate 2P can absorb a front cover with a sleeve belt on the front cover work rest 2B, the material blocking cylinder stretches out to block materials, the work rest moves downwards to avoid, the overturning cylinder 2N retracts, the sucker plate 2P drives the front cover of the suite to change from a transverse state to a vertical state, the material blocking cylinder retracts, the scraper cylinder 2O pushes out to scrape the front cover to the material receiving station 2S, the transfer cylinder 2R moves the front cover to a discharging position, and the blowing mechanism 2W blows air to blow waste bags on the sucker plate 2P into the waste bag recycling opening 2X.
Preferably, an ion air knife 2Y is further arranged on one side of the front cover conveyor belt 2H of the front cover automatic foam pasting device 2, so as to eliminate dust impurities on the surface of the front cover and neutralize static electricity on the surface of the front cover.
The touch screen assembly station 3 is a manual assembly station, and workers on the touch screen assembly station 3 take the front cover assembled touch screen with the foam adhered from the feeding belt 2J.
As shown in fig. 5, the turntable mechanism 1 is provided with a plurality of trays 1A at equal intervals, one side of each tray 1A is provided with a wire harness fixing plate 1B, one end of the wire harness fixing plate 1B is rotatably arranged on the tray 1A through a fixing plate rotating shaft 1C, the other end of the wire harness fixing plate 1B can be arranged on the tray 1A in an openable and closable manner through magnetic attraction fit or snap fit and the like, and a wire harness placing area 1D is formed between the bottom end of the wire harness fixing plate 1B and the tray 1A.
As shown in fig. 6, the liquid crystal screen assembling apparatus 4 includes a liquid crystal screen assembling manipulator 4A, a liquid crystal screen bag removing mechanism 4B, a rotary suction cup 4C, an air clamping jaw 4D, a gum recycling channel 4E and a liquid crystal screen dust removing air knife 4F, wherein the liquid crystal screen bag removing mechanism 4B, the gum recycling channel 4E and the liquid crystal screen dust removing air knife 4F are disposed within a travel range of the liquid crystal screen assembling manipulator 4A, the rotary suction cup 4C is assembled on the liquid crystal screen assembling manipulator 4A, and the air clamping jaw 4D is disposed at one side of the gum recycling channel 4E. The structure of the liquid crystal screen bag removing mechanism 4B is the same as that of the front cover bag removing mechanism 2L, and is used for removing the outer bag provided with the liquid crystal screen. The liquid crystal dust-removing air knife 4F comprises an air knife bracket 4G and an air knife 4H, the air opening of the air knife 4H faces upwards, and the air knife 4H is arranged at the front end of the gum recycling channel 4E and corresponds to the gum recycling channel 4E. The microphone and the touch screen are assembled to the front cover manually at the position of the touch screen assembling station 3, the assembled front cover is placed on a tray 1A of the turntable mechanism 1, a wire harness is fixed in a wire harness placing area 1D of the tray 1A, the turntable mechanism 1 rotates, the tray 1A with the front cover rotates to the liquid crystal screen assembling equipment 4, the liquid crystal screen assembling manipulator 4A drives the rotary sucker 4C to suck the liquid crystal screen from the discharging position of the liquid crystal screen bag removing mechanism 4B and moves to the position of the air clamping jaw 4D to tear back glue, the surface back glue is intensively treated through the back glue recycling channel 4E, the liquid crystal screen assembling manipulator 4A drives the rotary sucker 4C and the liquid crystal screen to remove dust from the upper side of the air knife 4H of the liquid crystal screen dust removing air knife 4F, the liquid crystal screen is aligned with the front cover on the tray 1A and pressed down, the liquid crystal screen is assembled with the front cover, and the turntable mechanism 1 rotates, and flows to the film pasting station.
As shown in fig. 7, the film laminating apparatus 5 includes a film laminating moving module 5A, a film laminating suction cup 5B, a film laminating scraping plate 5C and an insulating film peeling mechanism 5D, the insulating film peeling mechanism 5D is provided with an insulating film discharging position 5E, the insulating film discharging position 5E is disposed in a travel range of the film laminating moving module 51, the film laminating suction cup 5B and the film laminating scraping plate 5C are disposed on the moving module 5A, and the film laminating scraping plate 5C is disposed on one side of the film laminating suction cup 5B, and the film laminating scraping plate 5C is connected with a scraping plate lifting cylinder 5F. When the film is pasted, the film pasting moving module 5A drives the film pasting sucker 5B to the position of the insulating film blanking position 5E to absorb the stripped insulating film, and moves to the tray 1A of the rotary table mechanism 1 to press the insulating film and the back of the liquid crystal screen, the scraping plate lifting cylinder 5F drives the film pasting scraping plate 5C to move on the insulating film to remove insulating film bubbles, and the rotary table mechanism 1 drives the tray 1A to rotate and flow to the wire harness flanging station.
As shown in fig. 8, the wire harness hemming device 6 includes a wire harness moving module 6A, a wire harness bending plate 6B, a wire harness air clamping jaw 6C, and a bending plate lifting cylinder 6D, wherein the bending plate lifting cylinder 6D is connected with the wire harness moving module 6A, the wire harness bending plate 6B is fixedly arranged at the bottom of the bending plate lifting cylinder 6D, and the wire harness air clamping jaw 6C is arranged on the moving module 6A corresponding to one side of the bending plate lifting cylinder. When the wire harness is tidied, the wire harness moving module 6A drives the wire harness air clamping jaw 6C to clamp and tear off the back glue of the touch screen signal wire, then the bending plate lifting cylinder 6D drives the wire harness bending plate 6B to stretch out, the wire harness moving module 6A drives the broken line beam bending plate 6B to open the wire harness fixing plate 1B of the tray 1A, the wire harness moving module 6A drives the broken line beam bending plate 6B to move at the height of the liquid crystal screen from the side edge of the tray 1A, the touch screen signal wire is pressed and attached to the liquid crystal screen, the bending plate lifting cylinder 6D drives the wire harness bending plate 6B to retract, the wire harness moving module 6A drives the broken line beam bending plate 6B to return to the original position, and the turntable mechanism 1 drives the tray 1A to rotate and flow to the station of the foam attaching equipment 7.
As shown in fig. 9, the foam pasting device 7 includes a foam pasting moving module 7A, a foam pasting sucker 7B and a foam pasting material frame 7C, the foam pasting sucker 7B is disposed on the foam pasting moving module 7A, the foam pasting material frame 7C is disposed on one side of the foam pasting moving module 7A, and a discharging position 7D of the foam pasting material frame 7C is located in a travel range of the foam pasting moving module 7A. When the foam is pasted, the foam pasting moving module 7A drives the foam pasting sucker 7B to absorb foam from the material outlet position of the foam material frame 7C and move to the position, corresponding to the position where the liquid crystal screen needs to be pasted with the foam, of the upper side of the tray 1, the foam pasting moving module 7A drives the foam pasting sucker 7B to press down, the foam and the back of the liquid crystal screen are pressed together, the actions of foam taking, aligning and pressing are repeated, and after all the foam is pasted, the turntable mechanism 1 drives the tray 1A to rotate and flow to the 81 stations of the liquid crystal screen screw locking machine. In order to improve the foam pasting efficiency, two foam pasting suction cups 7B are arranged, two groups of foam pasting suction cups 7C are arranged, the distance between the two groups of foam pasting suction cups 7C is equal to the distance between the two foam pasting suction cups 7B, and two foam pasting suction cups 7B can conveniently absorb two foam sheets simultaneously.
As shown in fig. 10, the lcd screw locking machine 81 includes an lcd screw locking moving module 81A, an lcd screw locking screwdriver 81B, and an lcd screw feeder 81C, where the lcd screw locking screwdriver 81B is disposed on the lcd screw locking moving module 81A, and the lcd screw feeder 81C is disposed in a stroke range of the lcd screw locking moving module 81A. When the turntable mechanism 1 drives the tray 1A to flow to the current station, the liquid crystal screen locking screw moving module 81A drives the liquid crystal screen locking screw driver 81B to the liquid crystal screen screw feeder 81C to absorb screws, and moves to the tray 1A to lock the screws on the back of the liquid crystal screen, and the action of locking the screws is repeated. After the liquid crystal screen is locked with the screw, the turntable mechanism 1 drives the tray 1A to flow to the next station.
The main board assembly device 9A and the main board pre-locking screw machine 10 are arranged on the outer side and the inner side of the turntable mechanism 1, so that the main board assembly device 9A and the main board pre-locking screw machine 82 share one processing station.
As shown in fig. 11, the motherboard assembling apparatus 9 includes a motherboard assembling manipulator 9A, a motherboard assembling suction cup 9B, a motherboard material rack 9C, a motherboard tray material rack 9D, a motherboard dust removing air knife 9E, a motherboard assembling camera 9F, and a pressure lever cylinder 9G, wherein the motherboard material rack 9C, the motherboard tray material rack 9D, and the motherboard dust removing air knife 9E are disposed in a travel range of the motherboard assembling manipulator 9A, the motherboard material rack 9C and the motherboard tray material rack 9D are disposed side by side, the motherboard dust removing air knife 9E is disposed at a front end of the motherboard material rack 9C, the motherboard assembling suction cup 9B is disposed on the motherboard manipulator 9A, the motherboard assembling camera 9F is disposed on one side of the turntable mechanism 1 through a camera bracket, and the pressure lever cylinder 9G is disposed on the other side of the turntable mechanism 1.
The structure of the main board pre-screwing machine 82 is the same as that of the liquid crystal screen screwing machine, and will not be described here again.
Before rotary mechanism 1 drives tray 1A to rotate to mainboard assembly equipment 9, can pass through mainboard assembly camera 9F earlier, mainboard assembly camera 9F is taken a picture to tray 1A and is rectified, mainboard assembly manipulator 9A drives mainboard assembly sucking disc 9B and absorbs the mainboard from mainboard work or material rest 9C, remove the mainboard to mainboard dust removal air knife 9E department clean, remove to tray 1A again and aim at the work piece in the tray 1A with the mainboard, cylinder depression bar 9G pushes down the work piece in the tray 1A tightly, mainboard assembly camera 9F is taken a picture once more and rectified, mainboard pre-lock screw machine 82 absorbs the mainboard screw lock from the screw feed ware and attaches the mainboard, repeat once accomplish mainboard screw diagonal lock and attach, carousel mechanism 1 drives the flow of tray 1A to mainboard lock screw machine 83, mainboard lock screw machine 83 absorbs the mainboard screw from the screw feed ware, all screw locks on the mainboard attach, accomplish the protecgulum assembly, carousel mechanism 1 rotates to wiring station 11, take off with the backshell wiring by the workman.
As shown in fig. 12, the rear shell feeding and horn assembling device 10 includes a rear shell feeding and bagging mechanism 10A, a rear shell material rack 10B, a rear shell material taking mechanism 10C, a rear shell conveyor belt 10D, a horn material taking mechanism 10E, a horn material rack 10F, and a horn foam peeling mechanism 10G, wherein the rear shell material rack 10B is disposed at a feeding position of the rear shell feeding and bagging mechanism 10A, and the feeding and bagging mechanism 10A has the same structure and action process as the front cover bagging mechanism 2L; one end of the back shell conveyor belt 10D is arranged on one side of the back shell material taking mechanism 10C, the other end of the back shell conveyor belt 10D is arranged towards the direction of the turntable mechanism 1, the back shell conveyor belt 10D conveys towards the direction of the turntable mechanism 1 from the back shell material taking mechanism 10C, a plurality of back shell tools are arranged on the back shell conveyor belt 10D at equal intervals, the horn material taking mechanism 10E is arranged on one side of the back shell conveyor belt 10D, the horn material rack 10G is arranged in the stroke range of the horn material taking mechanism 10E, the horn foam stripping mechanism 10G is arranged on one side of the horn material taking mechanism 10E, the horn lock screw machine 84 is arranged on the back shell conveyor belt 10D on one side of the horn foam stripping mechanism 10G, and a wiring station 11 is further arranged between the end of the back shell conveyor belt 10D and the turntable mechanism 1. The back shell taking mechanism 10C sucks back shells from the discharging position of the back shell feeding and bag removing mechanism 10E and is placed on a back shell tool of the back shell conveying belt 10D, the back shell taking mechanism 10E takes a loudspeaker workpiece from the loudspeaker material frame 10F and moves to the back shell conveying belt 10D, the loudspeaker workpiece is pressed down, the loudspeaker is pressed with the back shells, the loudspeaker taking mechanism 10E sucks loudspeaker foam from the loudspeaker foam stripping mechanism 10G and moves to the back shell conveying belt 10D, the loudspeaker foam is pressed down, the back shell conveying belt 10D drives the back shell tool to be conveyed to the loudspeaker screw locking machine 84, the loudspeaker screw locking machine 84 sucks screws from the screw feeder to lock the loudspeaker and the back shells, the back shell conveying belt 10D conveys the locked back shells to the wiring station 11, and workers wire the back shells. After the worker finishes the wire connection, the rear case is placed in the rear case assembly screw locking machine 85.
As shown in fig. 13, the rear shell assembling screw locking machine 85 comprises an assembling camera module 85A, a traversing module 85B, a positioning tool 85C, a triaxial moving module 85D, an electric screwdriver 85E and a screw feeder 85F, wherein the positioning tool 85C is slidably arranged on the traversing module 85B, the traversing module 85B is fixedly arranged on one side of the wiring station 11, the assembling camera module 85A and the triaxial moving module 85D are arranged on one side of the traversing module 85B, the electric screwdriver 85E is arranged on the triaxial moving module 85D, the screw feeder 85F is arranged in the travel range of the triaxial moving module 85D, the positioning tool 85C comprises a front cover positioning tool 85G, a rear shell positioning tool 85H and a revolving cylinder 85J, the front cover positioning tool 85G is arranged on the traversing module 85B, and the rear shell positioning tool 85H is arranged on one side of the front cover positioning tool 85G through the revolving cylinder 85J. The front cover that the workman will take off from carousel mechanism 1 and the backshell that takes off from backshell material loading and loudspeaker rigging equipment 10 are wired, after the wiring, place the front cover at front cover location frock 85G, the backshell is placed at backshell location frock 85H, sideslip module 85B is with location frock 85C remove to the below of assembly camera module 85A shoot detect whether lack the part, after the inspection is accomplished gyration cylinder 85J upset and is closed the backshell on the front cover, location frock 85C removes to lock screw station, triaxial removal module 85D drives electric screwdriver 85E and gets the screw from screw feed ware 85F and remove to location frock 85C department lock and attach the backshell screw, accomplish the assembly of front cover and backshell.
The network telephone assembly system also comprises a plurality of dust removing mechanisms 12, wherein the first dust removing mechanism 12 is arranged between the touch screen assembly station 3 and the liquid crystal screen assembly equipment 4 and is used for removing dust from the front cover; the second dust removing mechanism 12 is arranged between the liquid crystal screen screw locking machine 81 and the main board assembling equipment 9A and is used for removing dust from the main board; the third dust removing mechanism 12 is arranged behind the main board screw locking machine 83 and is used for removing dust from the assembled front cover; the fourth dust removing mechanism 12 is disposed on the side of the horn screw locking machine 84 of the rear shell feeding and horn assembling apparatus 10, and is used for removing dust from the rear shell after assembling the horn.
The above examples and drawings are not intended to limit the form or form of the present utility model, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present utility model.
Claims (10)
1. A network phone assembly system, comprising: carousel mechanism, the automatic bubble cotton equipment of pasting of protecgulum, touch-sensitive screen assembly station, LCD screen assembly equipment, pad pasting equipment, pencil hem equipment, paste bubble cotton equipment, lock screw equipment, mainboard assembly equipment, backshell material loading and loudspeaker assembly equipment, lock screw equipment includes LCD screen lock screw machine, mainboard lock screw machine, loudspeaker lock screw machine and backshell assembly lock screw machine, touch-sensitive screen assembly station, LCD screen assembly equipment, pad pasting equipment, pencil hem equipment, paste bubble cotton equipment, LCD screen lock screw machine, mainboard assembly equipment, mainboard lock screw machine and backshell material loading and loudspeaker assembly equipment set up in proper order along the direction of transfer of carousel mechanism, one side of touch-sensitive screen assembly station sets up the automatic bubble cotton equipment of pasting of protecgulum, backshell assembly lock screw machine sets up one side at backshell material loading and loudspeaker assembly equipment, be equipped with the wiring station between mainboard lock screw machine and backshell material loading and the loudspeaker assembly equipment.
2. The network handset mounting system according to claim 1, wherein: the front cover automatic foam pasting device comprises a front cover frame, a front cover material rack, a front cover material taking mechanism, a foam peeling mechanism, a foam pasting mechanism and a front cover conveying belt, wherein the front cover material rack, the front cover material taking mechanism, the foam peeling mechanism and the front cover conveying belt are arranged in the range of travel of the front cover material taking mechanism, a tool for placing a front cover is arranged on the front cover conveying belt, the foam peeling mechanism is arranged in the range of travel of the foam pasting mechanism, the front cover conveying belt is positioned in the range of travel of the foam pasting mechanism, and the feeding belt is connected with a touch screen assembly station; the utility model provides a front cover work or material rest's one side is equipped with the front cover and takes off bag mechanism, and the front cover takes off bag mechanism includes cylinder mounting panel, upset cylinder, scraper blade cylinder, sucking disc board, hinders the material cylinder, moves and carries the material frock, the both sides of cylinder mounting panel are equipped with sucking disc board first guide rail, and the both sides of front cover work or material rest are equipped with the sucking disc board second guide rail that corresponds sucking disc board first mounting rail bottom and set up perpendicularly with sucking disc board first guide rail, are equipped with the slider on sucking disc board first mounting rail and the sucking disc board second guide rail respectively, four angles of sucking disc board connect the slider, the one end of sucking disc board with the rotatable link together of one end of upset cylinder, the other end of upset cylinder is fixed to be set up on the cylinder mounting panel, the scraper blade cylinder is fixed on the cylinder mounting panel, and be located one side of upset cylinder, the bottom connection scraper blade of this scraper blade sets up between two sucking disc board first mounting rails, and one side of one sucking disc board first guide rail is equipped with the mechanism of blowing, and one side that the wind gap of another sucking disc board first guide rail and the mechanism is relative is equipped with useless recovery mouth, hinders the material cylinder to set up in sucking disc board one side that the sucking disc board is close to the front cover work or material rest, and the direction of the sucking disc is unanimous with the sucking disc on the thrust plate.
3. The network handset mounting system according to claim 1, wherein: equidistant interval is provided with a plurality of trays on the carousel mechanism, and one side of each tray is equipped with the pencil fixed plate, and the rotatable setting of fixed plate pivot is passed through to the one end of pencil fixed plate is on the tray, and the other end is through the setting that the cooperation or the snap fit mode can open and shut on the tray, forms the pencil between the bottom of pencil fixed plate and the tray and places the district.
4. The network handset mounting system according to claim 1, wherein: the liquid crystal display assembly equipment comprises a liquid crystal display assembly manipulator, a liquid crystal display bag removing mechanism, a rotary sucker, an air clamping jaw, a gum recycling channel and a liquid crystal display dust removing air knife, wherein the liquid crystal display bag removing mechanism, the gum recycling channel and the liquid crystal display dust removing air knife are arranged in the stroke range of the liquid crystal display assembly manipulator, the rotary sucker is assembled on the liquid crystal display assembly manipulator, and the air clamping jaw is arranged on one side of the gum recycling channel.
5. The network handset mounting system according to claim 1, wherein: the film pasting equipment comprises a film pasting moving module, a film pasting sucker, a film pasting scraping plate and an insulating film stripping mechanism, wherein the insulating film stripping mechanism is provided with an insulating film discharging position, the insulating film discharging position is arranged in the stroke range of the film pasting moving module, the film pasting sucker and the film pasting scraping plate are arranged on the moving module, the film pasting scraping plate is arranged on one side of the film pasting sucker, and the film pasting scraping plate is connected with a scraping plate lifting cylinder.
6. The network handset mounting system according to claim 1, wherein: the wire harness flanging device comprises a wire harness moving module, a wire harness bending plate, a wire harness air clamping jaw and a bending plate lifting cylinder, wherein the bending plate lifting cylinder is connected with the wire harness moving module, the wire harness bending plate is fixedly arranged at the bottom of the bending plate lifting cylinder, and the wire harness air clamping jaw is arranged on the moving module corresponding to one side of the bending plate lifting cylinder.
7. The network handset mounting system according to claim 1, wherein: the foam pasting device comprises a foam pasting moving module, a foam pasting sucker and a foam pasting material frame, wherein the foam pasting sucker is arranged on the foam pasting moving module, the foam pasting material frame is arranged on one side of the foam pasting moving module, and a discharging position of the foam pasting material frame is located in a travel range of the foam pasting moving module.
8. The network handset mounting system according to claim 1, wherein: the main board assembly equipment comprises a main board assembly manipulator, a main board assembly sucker, a main board material frame, a main board tray material frame, a main board dust removal air knife, a main board assembly camera and a compression bar cylinder, wherein the main board material frame, the main board tray material frame and the main board dust removal air knife are arranged in the travel range of the main board assembly manipulator, the main board material frame and the main board tray material frame are arranged side by side, the main board dust removal air knife is arranged at the front end of the main board material frame, the main board assembly sucker is arranged on the main board manipulator, the main board assembly camera is arranged on one side of the turntable mechanism through a camera bracket, and the compression bar cylinder is arranged on the other side of the turntable mechanism.
9. The network handset mounting system according to claim 1, wherein: the back shell feeding and horn assembling equipment comprises a back shell feeding and bagging mechanism, a back shell material frame, a back shell material taking mechanism, a back shell conveying belt, a horn material taking mechanism, a horn material frame and a horn foam stripping mechanism, wherein the back shell material frame is arranged on the feeding level of the back shell feeding and bagging mechanism, one end of the back shell conveying belt is arranged on one side of the back shell material taking mechanism, the other end of the back shell conveying belt is arranged towards the direction of the turntable mechanism, the back shell conveying belt conveys from the back shell material taking mechanism to the direction of the turntable mechanism, a plurality of back shell tools are arranged on the back shell conveying belt at equal intervals, the horn material taking mechanism is arranged on one side of the back shell conveying belt, the horn material frame is arranged in the stroke range of the horn material taking mechanism, the horn foam stripping mechanism is arranged on one side of the horn material taking mechanism, and the horn screw locking machine is arranged on the back shell conveying belt on one side of the horn foam stripping mechanism.
10. The network handset mounting system according to claim 1, wherein: the back shell assembly lock screw machine comprises an assembly camera module, a transverse moving module, a positioning tool, a triaxial moving module, an electric batch and a screw feeder, wherein the positioning tool is arranged on the transverse moving module in a sliding manner, the transverse moving module is fixedly arranged on one side of a wiring station, the assembly camera module and the triaxial moving module are arranged on one side of the transverse moving module, the electric batch is arranged on the triaxial moving module, the screw feeder is arranged in the travel range of the triaxial moving module, the positioning tool comprises a front cover positioning tool, a back shell positioning tool and a rotary cylinder, the front cover positioning tool is arranged on the transverse moving module, and the back shell positioning tool is arranged on one side of the front cover positioning tool through the rotary cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321631282.6U CN220210473U (en) | 2023-06-26 | 2023-06-26 | Network telephone set assembling system |
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CN202321631282.6U CN220210473U (en) | 2023-06-26 | 2023-06-26 | Network telephone set assembling system |
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CN220210473U true CN220210473U (en) | 2023-12-19 |
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CN202321631282.6U Active CN220210473U (en) | 2023-06-26 | 2023-06-26 | Network telephone set assembling system |
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2023
- 2023-06-26 CN CN202321631282.6U patent/CN220210473U/en active Active
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