CN220049051U - Carousel formula outward appearance detects machine - Google Patents

Carousel formula outward appearance detects machine Download PDF

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Publication number
CN220049051U
CN220049051U CN202321030557.0U CN202321030557U CN220049051U CN 220049051 U CN220049051 U CN 220049051U CN 202321030557 U CN202321030557 U CN 202321030557U CN 220049051 U CN220049051 U CN 220049051U
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China
Prior art keywords
workpiece
face camera
motor
rotating
detect
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CN202321030557.0U
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Chinese (zh)
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申强伟
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DONGGUAN JINGKE AUTOMATION TECHNOLOGY CO LTD
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DONGGUAN JINGKE AUTOMATION TECHNOLOGY CO LTD
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Abstract

The utility model discloses a rotary table type appearance detector, wherein a rotary table capable of rotating step by step is arranged on a machine table, and the rotary table type appearance detector is provided with: the feeding mechanism can feed the workpiece to be detected; the sorting and discharging mechanism can place the workpieces subjected to appearance detection according to categories; the device comprises a first group of end face camera devices, a second group of end face camera devices, a turnover mechanism and a rotating mechanism; the turnover mechanism can turn over the workpiece and detect the upper and lower ends of the workpiece by matching with the first group of end face camera devices; the rotating mechanism can rotate the workpiece and detect the peripheral side walls of the workpiece by matching with the second group of end face camera devices. According to the utility model, the turnover mechanism and the rotating mechanism are arranged, so that when appearance detection is required to be carried out on each end face of the workpiece, the end face camera device can detect the turned or rotated workpiece through turning or rotating the workpiece, and then each end face of the workpiece can be detected.

Description

Carousel formula outward appearance detects machine
Technical Field
The utility model relates to the field of product appearance detection, in particular to a rotary disc type appearance detector.
Background
A damper is a device that uses damping characteristics to slow down mechanical vibrations and dissipate kinetic energy. After the damper is processed, in order to ensure the yield of products, appearance detection is also required. At present, all quality detection of the damper is carried out manually through various tools and instruments, wherein surface bruise, roundness of the outer diameter and the like of the damper are generally judged through poor plate comparison and manual precision measurement instruments, and further detection accuracy and efficiency are low.
In order to improve this phenomenon, publication number CN213194655U discloses a rotary disc type full-automatic detecting product appearance precision apparatus, which comprises a detecting component, a feeding component and a receiving component which are arranged at one end of the detecting component, wherein the detecting component is provided with a detecting table, a rotary disc is arranged on the detecting table, a plurality of image detecting stations and discharging stations are sequentially arranged on the detecting table along the periphery side of the rotary disc, each image detecting station comprises a first sliding seat fixedly connected to the detecting table and capable of sliding in the radial direction of the rotary disc, a second sliding seat vertically sliding on the sliding seat, and a camera module fixedly connected to the second sliding seat, and each camera module comprises an industrial camera and a light source.
However, the above-mentioned apparatus can only detect the side surfaces of the workpiece in the length and width directions, but cannot detect other end surfaces of the workpiece due to the arrangement mode of the camera module, but in the detection of some workpieces (such as dampers), the detection of the workpiece needs to be performed comprehensively and at multiple angles, so that the accuracy of the detection cannot be effectively ensured when the above-mentioned apparatus is used for detecting the type of workpiece.
Disclosure of Invention
The utility model provides a rotary table type appearance detector, which solves the technical problem of how to detect appearance of a plurality of end faces of a workpiece.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
the rotary table type appearance detector comprises a machine table, wherein a rotary table capable of rotating in a stepping manner is arranged on the machine table, and a plurality of positioning jigs which are uniformly distributed and can be used for placing workpieces are arranged on the rotary table; along the circumference of the turntable, there are arranged: the feeding mechanism can feed the workpiece to be detected; the sorting and discharging mechanism can place the workpieces subjected to appearance detection according to categories; the device comprises a first group of end face camera devices, a second group of end face camera devices, a turnover mechanism and a rotating mechanism; the turnover mechanism can turn over the workpiece and detect the upper end and the lower end of the workpiece by matching with the first group of end face camera devices; the rotating mechanism can rotate the workpiece and cooperate with the second group of end face camera devices to detect the peripheral side walls of the workpiece.
The method also comprises the following technical scheme:
further, the first set of end face camera devices includes a first end face camera, a second end face camera, and a third end face camera; the first end face camera can detect the upper end of the workpiece; the second end face camera can detect the lower end of the workpiece; the third terminal camera can detect rib positions on the side walls around the workpiece along the vertical direction.
Further, the second group of end face camera devices comprises a fourth end face camera which is horizontally arranged and can detect the peripheral side walls of the workpiece.
Further, the turnover mechanism is correspondingly arranged at the second end face camera; the turnover mechanism comprises a supporting seat, a second motor and a first cylinder, and a clamp is further arranged on an output shaft of the second motor; the first cylinder can drive the second motor to lift on the supporting seat; the second motor can drive the clamp to turn over.
Further, the rotating mechanism is correspondingly arranged at the fourth-end-face camera; the rotating mechanism comprises a rotating assembly and a pressing assembly which are distributed up and down; the rotating assembly and the pressing assembly can be matched to press and fix the workpiece; the rotating component can also drive the workpiece to rotate.
Further, the rotating assembly comprises a rotating bracket, a third motor and a second cylinder for driving the third motor to lift, and an output shaft of the third motor is also connected with a push rod; the second cylinder can drive the third motor to ascend and descend in the rotary support and jack up and clamp a workpiece through the ejector rod; the third motor can be used for driving the ejector rod to rotate and driving the workpiece to rotate.
Further, the material pressing assembly comprises a material pressing bracket, a third cylinder and a material pressing sliding rod; the third cylinder can drive the material pressing slide bar to lift on the material pressing support and the material pressing slide bar can press the workpiece.
Further, the feeding mechanism comprises a feed bin, a vibration disc, a material distributing device and a fifth manipulator which are sequentially fed.
Further, the rotary disc type appearance detector also comprises a material receiving mechanism; the receiving mechanism comprises a receiving turntable and a plurality of receiving barrels arranged on the receiving turntable; the material receiving rotary table rotates step by step and can be used for driving the material receiving barrel to rotate after the material receiving barrel is full of material.
Further, a fan is arranged on the turntable; the fan may be used to remove dust from a workpiece.
The beneficial effects of the utility model are as follows:
according to the utility model, the turnover mechanism and the rotating mechanism are arranged, so that when appearance detection is required to be carried out on each end face of the workpiece, the corresponding end face camera device can detect the turned or rotated workpiece, and each end face of the workpiece can be detected, for example, the detection range comprises the upper end face, the lower end face, the peripheral side walls and the rib positions on the side walls of the damper, and the detection range is wide.
And secondly, the utility model can detect the workpiece at multiple angles by arranging a plurality of groups of end face camera devices with different visual angles, thereby completing the detection of the appearance at multiple angles and comprehensively.
And thirdly, the fan is arranged on the turntable, so that dust on a workpiece can be removed by the fan, and the detection accuracy can be improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the overall structure of the present utility model;
FIG. 3 is a schematic diagram of the tilting mechanism of the present utility model;
FIG. 4 is a schematic view of a rotary mechanism of the present utility model;
FIG. 5 is a schematic diagram of a drive apparatus of the present utility model;
FIG. 6 is a schematic diagram of a loading mechanism of the present utility model;
FIG. 7 is a schematic view of a receiving mechanism of the present utility model;
FIG. 8 is a schematic view of a damper workpiece of the present utility model.
Reference numerals:
1. a turntable; 11. positioning jig; 12. a driving device; 121. a divider; 122. a first motor; 21. a first end face camera; 22. a second end face camera; 23 a third end-face camera; 24. a fourth end face camera; 25. an industrial camera; 26. a coaxial light source; 31. side walls around the frame; 32. the upper end and the lower end of the rib position; 4. a turnover mechanism; 41. a support base; 42. a second motor; 43. a first cylinder; 44. a clamp; 51. a rotating assembly; 510. a rotating bracket; 511. a third motor; 512. a second cylinder; 513. a push rod; 52. a pressing assembly; 520. a pressing bracket; 521. a third cylinder; 522. a pressing slide bar; 61. a first manipulator; 62. a second manipulator; 63. a third manipulator; 64. a fourth manipulator; 65. a fifth manipulator; 7. a material receiving mechanism; 71. a material receiving rotary table; 72. receiving a charging basket; 73. a full charge sensor; 74. discharging groove; 8. a feeding mechanism; 81. a storage bin; 82. a vibration plate; 83. a material distributing device; 9. a fan; 10. a machine.
Detailed Description
The utility model is further illustrated in the following drawings and examples, which are given by way of illustration only and do not limit the scope of the utility model.
As shown in fig. 1-8, a turntable type appearance detector comprises a machine table 10, wherein a turntable 1 capable of rotating in a stepping manner is arranged on the machine table 10, and a plurality of positioning jigs 11 which are uniformly distributed and can be used for placing workpieces are arranged on the turntable 1; along the circumference of the turntable 1 are arranged: the feeding mechanism can feed the workpiece to be detected; the sorting and discharging mechanism can place the workpieces subjected to appearance detection according to categories; a first group of end face camera devices, a second group of end face camera devices, a turnover mechanism 4 and a rotation mechanism 5; the turnover mechanism 4 can turn over the workpiece and detect the upper and lower ends of the workpiece by matching with the first group of end face camera devices; the rotating mechanism can rotate the workpiece and cooperate with the second group of end face camera devices to detect the peripheral side walls 31 of the workpiece.
Wherein, the turntable 1 is driven by a driving device 12 arranged below the turntable 1 and performs step-by-step gap rotation; after the workpiece is placed on the positioning jig 11, the driving device 12 drives the turntable 1 to rotate, and the workpiece is stopped briefly after the workpiece rotates to the first group of end face camera devices or the second group of end face camera devices, and is detected. Specifically, the first group of end face camera devices includes a first end face camera 21, a second end face camera 22, and a third end face camera 23; the first end face camera 21 can detect the upper end of the workpiece; the second end face camera 22 can detect the lower end of the workpiece; the third terminal camera 23 can detect the rib positions 32 on the side walls 31 around the workpiece along the vertical direction; more specifically, after the detection by the first end face camera 21 is completed, the workpiece is rotated to the second end face camera 22, and the turnover mechanism 4 is provided at the second end face camera 22, and the turnover mechanism 4 can turn over the workpiece and detect the turned-over workpiece by the second end face camera 22.
When the workpiece is transferred to the second set of end face camera devices, the second set of end face camera devices includes a fourth end face camera 24; specifically, the fourth terminal camera 24 is horizontally disposed and can detect the peripheral side walls 31 of the workpiece; before the detection, the rotating mechanism can rotate the workpiece, and then the side walls 31 around the workpiece are detected by the fourth end face camera 24. Up to this point, through above-mentioned first terminal surface camera device and second terminal surface camera device to the detection of the work piece each angle that carousel 1 rotated was accomplished to can improve the scope of detection, and then make can carry out comprehensive inspection to work piece each angle.
As shown in fig. 5, specifically, in order to implement intermittent rotation of the turntable 1, the driving device 12 includes a divider 121 and a first motor 122, and the turntable 1 is mounted on the divider 121 and is fixedly connected with an output shaft of the divider 121, so that torque of the first motor 122 is transmitted to an input shaft of the divider 121, that is, a corresponding power source is provided for the divider 121, so that the output shaft of the divider 121 can synchronously rotate and drive the turntable 1 to perform intermittent rotation.
As shown in fig. 1-8, the first and second sets of end face camera devices also each include an industrial camera 25 and a coaxial light source 26. The industrial camera 25 and the coaxial light source 26 are coaxially distributed, and the coaxial light source 26 is linearly propagated and has an adjustable height, so that the distance between the coaxial light source 26 and the workpiece can be adjusted according to the detection requirement, thereby achieving the detection requirements on different positions of the workpiece. In the embodiment, when the rib positions 32 on the side walls 31 around the workpiece are detected, the coaxial light source 26 is vertically arranged at a position closer to the workpiece, so that the light beams emitted by the coaxial light source 26 can be concentrated on the rib positions 32 and the rib positions 32 can be detected; when the upper and lower ends of the workpiece are detected, the light beams emitted by the coaxial light source 26 can be concentrated on the upper and lower ends of the workpiece and can be used for detecting the upper and lower ends of the workpiece by vertically arranging the coaxial light source 26 at a position far away from the workpiece.
As shown in fig. 3, the tilting mechanism 4 is correspondingly provided at the second end face camera 22; the turnover mechanism 4 comprises a supporting seat 41, a second motor 42 and a first cylinder 43, and a clamp 44 is further arranged on an output shaft of the second motor 42; the first cylinder 43 can drive the second motor 42 to lift on the supporting seat 41; the second motor 42 may drive the clamp 44 to flip. Specifically, the clamp 44 is a clamping jaw cylinder, and can clamp a workpiece through driving; the first air cylinder 43 controls the second motor 42 to lift up and down on the supporting seat 41, so that the clamp 44 on the second motor 42 can be contacted with or separated from the workpiece, and the second motor 42 drives the clamp 44 to clamp the workpiece and turn over the workpiece, thereby finishing the turning operation of the workpiece.
As shown in fig. 5, the rotation mechanism is correspondingly provided at the fourth-end-face camera 24; the rotating mechanism comprises a rotating assembly 51 and a pressing assembly 52 which are distributed up and down; the rotating component 51 and the material pressing component 52 can be matched to press and fix the workpiece; the rotating assembly 51 may also rotate the workpiece. With the above arrangement, the workpiece to be inspected can be fixed, and the workpiece is driven to rotate by the rotating assembly 51, so that the fourth-end-face camera 24 can inspect the peripheral side walls 31 of the workpiece.
Specifically, the rotating assembly 51 includes a rotating bracket 510, a third motor 511, and a second cylinder 512 for driving the third motor 511 to lift, and an output shaft of the third motor 511 is further connected with a push rod 513; the middle part of the positioning jig 11 is a through workpiece mounting hole, a workpiece is placed on the workpiece mounting hole of the positioning jig 11, and the second cylinder 512 can drive the third motor 511 to lift on the rotating bracket 510 so as to penetrate through the workpiece mounting hole through the ejector rod 513 and clamp the workpiece; so that the third motor 511 can drive the push rod 513 to rotate and drive the workpiece to rotate; when the third motor 511 drives the push rod 513 to rotate, the workpiece can also synchronously rotate, so that the fourth-end-face camera 24 can detect the peripheral side wall 31 of the workpiece.
The pressing assembly 52 comprises a pressing bracket 520, a third cylinder 521 and a pressing slide bar 522; the third cylinder 521 can drive the pressing slide bar 522 to ascend and descend on the pressing support 520, and the pressing slide bar 522 can press the workpiece. The pressing assembly 52 may press the workpiece and fix the workpiece after the rotating assembly 51 lifts the workpiece and presses the workpiece.
As shown in fig. 6, the feeding mechanism includes a bin 81, a vibration plate 82, a distributing device 83 and a fifth manipulator 84 that feed in sequence. Specifically, the workpieces in the bin 81 are conveyed to the vibration plate 82, the workpieces are conveyed to the distributing device 83 after the vibration plate 82 vibrates, the workpieces are sequentially separated and distributed by the distributing device 83, and the workpieces can be clamped and placed on the positioning jig 11 by the fifth manipulator 84. In this embodiment, the manipulator is a standard gripping member, and may perform triaxial movement and be used to grip a workpiece, which will not be described herein. Through the setting of the feeding mechanism 8, workpieces can be orderly and rapidly fed automatically, and the feeding efficiency is improved.
As shown in fig. 1-8, the rotary disc type appearance detector also comprises a material receiving mechanism; the receiving mechanism comprises a receiving rotary table 71 and a plurality of receiving barrels 72 arranged on the receiving rotary table; the material receiving turntable 71 rotates step by step and can be used to drive the material receiving bucket 72 to rotate after the material receiving bucket 72 is full. Wherein, the workpiece receiving in each receiving barrel 72 can be preset, when the set number of workpieces is reached, the receiving turntable 71 rotates, and the next receiving barrel 72 continues receiving; when all the receiving barrels 72 are full of workpieces, an alarm is sent through a full material sensor 73 arranged on the receiving mechanism 7, and a worker can take away the workpieces in the receiving barrels 72.
As shown in fig. 1-8, the sorting and discharging mechanism includes a first manipulator assembly for gripping defective products and a second manipulator assembly for gripping acceptable products. Specifically, the first robot assembly 61 includes a first robot 61, a second robot 62, and a third robot 63; the second robot assembly includes a fourth robot 64. In this embodiment, the above-mentioned manipulators are all standard gripping members, and can all perform triaxial movement and be used for gripping a workpiece, which will not be described herein. The first manipulator 61 can clamp and place unqualified products on the upper end face of the workpiece into an external material receiving box; the second manipulator 62 can clamp and place the unqualified products on the lower end face of the workpiece into an external material receiving box; the third manipulator 63 can clamp and place unqualified products of the rib positions 32 on the side walls 31 around the workpiece into an external material receiving box; the fourth robot 64 may clamp and place the good product of the sidewall 31 around the workpiece into the blanking slot and slide into the receiving mechanism through the blanking slot 74.
As shown in fig. 1, a fan 9 is further provided on the turntable 1, and the fan 9 can be used to remove dust from the workpiece.
The following describes a specific usage of the rotary-disc type appearance inspection machine in this embodiment, so as to understand the present utility model:
as shown in fig. 1 to 8, first, the workpieces to be detected are manually placed in a bin 81, the workpieces in the bin 81 are conveyed into a vibration plate 82, the vibration plate 82 vibrates and can sequentially convey the workpieces to a distributing device 83, the workpieces can be sequentially separated by the distributing device 83, the workpieces are conveyed to a fifth manipulator 65 at intervals, and then the workpieces are clamped and placed on a positioning jig 11 by the fifth manipulator 65.
When the turntable 1 is driven to rotate by the driving device 12, a workpiece on the turntable 1 rotates to the first end face camera 21, the turntable 1 stops rotating briefly, and the first end face camera 21 detects the upper end face of the workpiece; after the detection is finished, when the turntable 1 continues to rotate and rotates to the second end face camera 22, the turntable 1 stops rotating briefly, the turnover mechanism 4 can clamp and turn over the workpiece, so that the lower end face of the workpiece faces the second end face camera 22, and the second end face camera 22 detects the lower end face of the workpiece; after the detection is finished, when the turntable 1 continues to rotate and rotates to the third end face camera 23, the turntable 1 stops rotating briefly, and the third end face camera 23 detects the rib positions on the side walls 31 around the workpiece; after the detection is finished, when the turntable 1 continues to rotate and rotates to the position of the fourth-end-face camera 24, the turntable 1 stops rotating briefly, the rotating assembly 51 jacks up the workpiece, the pressing assembly 52 descends, the rotating assembly 51 and the pressing assembly 52 are matched to fix the workpiece, the rotating assembly 51 drives the workpiece to rotate, and finally the fourth-end-face camera 24 detects the peripheral side wall 31 of the workpiece; so far, the detection work of each end face of the workpiece is completed; when detecting the end surfaces, the first robot 61, the second robot 62 and the third robot 63 may clamp the detected unqualified workpieces to the corresponding external receiving boxes, respectively.
After the detection is finished, the qualified workpieces are clamped and placed in the blanking groove 74 through the fourth mechanical arm 64, the workpieces slide in the blanking groove 74 to the corresponding receiving barrels 72, the workpiece receiving in each receiving barrel 72 can be preset, when the set number of the workpieces is reached, the receiving barrels 72 are driven by the receiving turntable, and the next receiving barrel 72 rotates to the receiving position of the blanking groove 74 to continue receiving; when all the receiving barrels 72 are full of workpieces, an alarm is sent through a full material sensor 73 arranged on the receiving mechanism 7, and a worker can take away the workpieces in the receiving barrels 72.
Other corresponding technical features for assisting the implementation of the technical scheme implemented by the utility model can be implemented correspondingly or modified on the basis of the conventional technical means by the skilled person, and the technical means in other related aspects are not repeated here.

Claims (10)

1. The utility model provides a carousel formula outward appearance detects machine, includes the board, be equipped with rotatable carousel of step by step on the board, and be provided with a plurality of evenly distributed and can be used to place the location tool of work piece on the carousel, its characterized in that:
along the circumference of the turntable, there are arranged:
the feeding mechanism can feed the workpiece to be detected;
the sorting and discharging mechanism can place the workpieces subjected to appearance detection according to categories;
the device comprises a first group of end face camera devices, a second group of end face camera devices, a turnover mechanism and a rotating mechanism; the turnover mechanism can turn over the workpiece and detect the upper end and the lower end of the workpiece by matching with the first group of end face camera devices; the rotating mechanism can rotate the workpiece and cooperate with the second group of end face camera devices to detect the peripheral side walls of the workpiece.
2. The rotary disc type appearance inspection machine according to claim 1, wherein:
the first group of end face camera devices comprises a first end face camera, a second end face camera and a third end face camera; the first end face camera can detect the upper end of the workpiece; the second end face camera can detect the lower end of the workpiece; the third terminal camera can detect rib positions on the side walls around the workpiece along the vertical direction.
3. The rotary disc type appearance inspection machine according to claim 1, wherein:
the second group of end face camera devices comprise fourth end face cameras which are horizontally arranged and can detect the peripheral side walls of the workpiece.
4. The rotary disc type appearance inspection machine according to claim 2, wherein:
the turnover mechanism is correspondingly arranged at the second end face camera; the turnover mechanism comprises a supporting seat, a second motor and a first cylinder, and a clamp is further arranged on an output shaft of the second motor; the first cylinder can drive the second motor to lift on the supporting seat; the second motor can drive the clamp to turn over.
5. A rotary visual inspection machine as set forth in claim 3 wherein:
the rotating mechanism is correspondingly arranged at the fourth terminal surface camera; the rotating mechanism comprises a rotating assembly and a pressing assembly which are distributed up and down; the rotating assembly and the pressing assembly can be matched to press and fix the workpiece; the rotating component can also drive the workpiece to rotate.
6. The rotary disc type appearance inspection machine according to claim 5, wherein:
the rotating assembly comprises a rotating bracket, a third motor and a second cylinder for driving the third motor to lift, and an output shaft of the third motor is also connected with a push rod; the second cylinder can drive the third motor to ascend and descend in the rotating bracket so as to jack up and clamp a workpiece through the ejector rod; the third motor can be used for driving the ejector rod to rotate and driving the workpiece to rotate.
7. The rotary disc type appearance inspection machine according to claim 5, wherein:
the material pressing assembly comprises a material pressing bracket, a third cylinder and a material pressing sliding rod; the third cylinder can drive the material pressing slide bar to lift on the material pressing support and the material pressing slide bar can press the workpiece.
8. The rotary disc type appearance inspection machine according to claim 1, wherein:
the feeding mechanism comprises a bin, a vibration disc, a distributing device and a fifth manipulator which are sequentially fed.
9. The rotary disc type appearance inspection machine according to claim 1, wherein:
the rotary disc type appearance detector also comprises a material receiving mechanism; the receiving mechanism comprises a receiving turntable and a plurality of receiving barrels arranged on the receiving turntable; the material receiving rotary table rotates step by step and can be used for driving the material receiving barrel to rotate after the material receiving barrel is full of material.
10. The rotary disc type appearance inspection machine according to claim 1, wherein:
a fan is also arranged on the turntable; the fan may be used to remove dust from a workpiece.
CN202321030557.0U 2023-04-28 2023-04-28 Carousel formula outward appearance detects machine Active CN220049051U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321030557.0U CN220049051U (en) 2023-04-28 2023-04-28 Carousel formula outward appearance detects machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321030557.0U CN220049051U (en) 2023-04-28 2023-04-28 Carousel formula outward appearance detects machine

Publications (1)

Publication Number Publication Date
CN220049051U true CN220049051U (en) 2023-11-21

Family

ID=88760285

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321030557.0U Active CN220049051U (en) 2023-04-28 2023-04-28 Carousel formula outward appearance detects machine

Country Status (1)

Country Link
CN (1) CN220049051U (en)

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