CN113547387A

CN113547387A - Automatic shaft coupling production and processing equipment based on intelligent manufacturing

Info

Publication number: CN113547387A
Application number: CN202110831916.1A
Authority: CN
Inventors: 刘荣
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-07-22
Filing date: 2021-07-22
Publication date: 2021-10-26
Anticipated expiration: 2041-07-22
Also published as: CN113547387B

Abstract

The invention relates to the field of machining, in particular to automatic production and machining equipment for a coupler based on intelligent manufacturing, which comprises two numerical control machines, wherein the two numerical control machines comprise: the processing device is used for processing the product; the inspection device is used for inspecting a processed product and detachably mounted on a numerical control machine tool, and comprises a first inspection shaft, a second inspection shaft and a displacement sensor, wherein the first inspection shaft and the second inspection shaft are detachably mounted on the numerical control machine tool, the first inspection shaft and the second inspection shaft are cylinders, the displacement sensor is mounted on the numerical control machine tool, and the displacement sensor is used for measuring displacement; a machine tool drive device for driving the machining device and the inspection device; and the indicating lamp is used for displaying the state of the numerical control machine. The technical problem that quality inspection omission rate is high in coupler production is solved.

Description

Automatic shaft coupling production and processing equipment based on intelligent manufacturing

Technical Field

The invention relates to the field of machining, in particular to automatic production and machining equipment for a coupler based on intelligent manufacturing.

Background

The existing automatic coupler production and processing equipment can only automatically produce, cannot complete long-time guarantee of product quality, mostly quality guarantee depends on manual inspection, manual inspection is limited by people, the omission factor is high, a few automatic inspection devices also inspect products after production is completed, when unqualified products are inspected, a machine needs to be stopped, the produced products are inspected and processed, batch defective products are produced, a large amount of time is wasted, and a large amount of loss is caused. Therefore, the automatic production and processing equipment for the coupler, which can check the product quality in time in the processing process, is provided.

Disclosure of Invention

In order to solve the technical problem, the automatic production and processing equipment for the coupler based on intelligent manufacturing is provided.

In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:

the utility model provides a shaft coupling automatic production processing equipment based on intelligence is made, includes: the central control system is used for information processing and starting and stopping of the automatic production processing equipment;

automatic production and processing equipment still includes the digit control machine tool, and the digit control machine tool is equipped with two, and the digit control machine tool is including:

the processing device is used for processing the product;

the inspection device is used for inspecting a processed product and detachably mounted on a numerical control machine tool and comprises a first inspection shaft, a second inspection shaft and a displacement sensor, the first inspection shaft and the second inspection shaft are detachably mounted on the numerical control machine tool and are cylinders, the outer diameter of the first inspection shaft is the lower tolerance of the shaft hole diameter of the production coupler, the outer diameter of the second inspection shaft is the upper tolerance of the shaft hole diameter of the production coupler, the displacement sensor is mounted on the numerical control machine tool, the first inspection shaft, the second inspection shaft and the displacement sensor can synchronously displace along the vertical direction, and the displacement sensor is used for measuring displacement;

a machine tool drive device for driving the machining device and the inspection device;

and the indicating lamp is used for displaying the state of the numerical control machine.

Preferably, the processing device includes:

the drill bit fixing frame is fixedly arranged on the numerical control machine tool;

the drill bit rotating shaft is rotationally connected to the drill bit fixing frame, the axis of the drill bit rotating shaft is vertically arranged, and the drill bit rotating shaft is fixedly connected with the indicating lamp and can move in the vertical direction through the driving of the indicating lamp;

the drill bit mounting seat is fixedly arranged on the drill bit rotating shaft, the drill bit mounting seat is integrally disc-shaped, and the axis of the drill bit mounting seat is collinear with the drill bit rotating shaft;

the machining drill bit is rotatably arranged on the drill bit mounting seat, the axis of the machining drill bit is vertically arranged, the machining drill bit is fixedly connected with the indicating lamp, and the machining drill bit can rotate through the driving of the indicating lamp;

the cutting knife is fixedly arranged on the drill bit mounting seat, and the axis of the cutting knife is vertically arranged;

the three-jaw chuck is arranged on the numerical control machine tool and used for clamping a coupler to be machined.

Preferably, the automatic production and processing equipment further comprises a material moving device, the material moving device comprises two vibration discs, two material moving mechanical arms and two discharging mechanical arms, the vibration discs are arranged on the left side of the numerical control machine tool and used for containing and transporting workpieces to be processed, the material moving mechanical arms are arranged on the two material moving mechanical arms and used for transferring the workpieces, and the material moving mechanical arms can move the workpieces to the three-jaw chuck from the vibration discs; the unloading manipulator is the same with material moving manipulator structure, and the unloading manipulator is used for the unloading, and vibration dish, material moving manipulator and unloading manipulator all with central control system electric connection.

Preferably, the material moving device further comprises a manipulator mounting base, the manipulator mounting base is used for supporting a material moving manipulator, the 3c material moving device d0 comprises a mounting base, a rotary driving device and a manipulator rotating shaft, the mounting base is located between the numerical control machine and the vibration disc and fixed on the ground, the rotary driving device is fixedly mounted on the mounting base, the axis of the driving end of the rotary driving device is vertically upward, one end of the manipulator rotating shaft is fixedly connected with the driving end of the rotary driving device, the other end of the manipulator rotating shaft is fixedly connected with the bottom end of the manipulator mounting base, and the axis of the manipulator rotating shaft is vertically arranged; the installation structure of the blanking manipulator is the same as that of the manipulator installation seat.

Preferably, the automatic production and processing equipment comprises an assembling device, the assembling device is used for assembling products, and the assembling device comprises: the assembly table is used for supporting the assembly device, the conveying table is fixedly installed on the assembly table and used for transporting an upper coupler which is finished in machining, the sliding rail conveying device is fixedly installed on the assembly table and used for transporting a lower coupler which is finished in machining, and the assembly manipulator is slidably installed on the assembly table.

Preferably, the material moving manipulator of the material moving device is provided with three manipulators, the three manipulators are installed on one manipulator installation seat, and the three manipulators can synchronously rotate along a manipulator rotating shaft.

Preferably, the sliding rail conveying device comprises a first sliding rail, a first sliding block, a conveying device and a product placing table, the first sliding rail is arranged on the table top of the assembly table, the whole first sliding rail is a rectangular groove, the first sliding block is slidably mounted on the first sliding rail, the conveying device is arranged in the first sliding rail, the conveying device is electrically connected with the central control system, the conveying device is used for driving the first sliding block to move along the first sliding rail, the product placing table is fixedly mounted on the first sliding block, and the product placing table is used for containing workpieces.

Preferably, the assembly manipulator comprises a third linear driving device, a linear sliding rail, a second sliding block and a linear driver, the third linear driving device is fixedly installed on the assembly table, the third linear driving device is electrically connected with the central control system, the linear sliding rail is fixedly arranged on the assembly table, a linear sliding rail slideway is horizontally arranged and is perpendicular to the conveying direction of the conveying table, the second sliding block is slidably installed on the linear sliding rail, the linear driver is fixedly installed on the second sliding block, the driving direction of the linear driver is vertically and downwards arranged, a lateral clamping device is fixedly installed below the assembly manipulator and is used for clamping a workpiece, and the lateral clamping device is electrically connected with the central control system.

Preferably, the lateral clamping device comprises a clamping jaw mounting seat, a pneumatic clamping jaw and a product clamping jaw, the clamping jaw mounting seat is fixedly mounted on a driving end of the linear driver, the pneumatic clamping jaw is fixedly mounted on the clamping jaw mounting seat, the pneumatic clamping jaw is electrically connected with the central control system, and the product clamping jaw is fixedly mounted on the driving end of the pneumatic clamping jaw.

Preferably, the machine tool driving device includes:

the first mounting seat is movably arranged on the drill bit fixing frame;

the first linear driving device is fixedly arranged on the first mounting seat, and is used for driving the drill bit mounting seat to move along the vertical direction and electrically connected with the central control system;

the second mounting seat is movably arranged on the drill bit fixing frame;

the rotary driver is fixedly arranged on the second mounting seat, is fixedly connected with the drill bit rotating shaft, is used for driving the drill bit rotating shaft to rotate, and is electrically connected with the central control system;

the second linear driving device is fixedly installed on the drill bit installation seat and fixedly connected with the machining drill bit, the second linear driving device is used for driving the machining drill bit to rotate, and the second linear driving device is electrically connected with the central control system.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention solves the technical problem of high quality inspection omission ratio of the shaft coupling production through a central control system and a numerical control machine tool consisting of a processing device, an inspection device, a machine tool driving device and an indicator lamp.

2. The invention solves the technical problem of how to process the coupling by a processing device consisting of a drill bit fixing frame, a drill bit rotating shaft, a drill bit mounting seat, a processing drill bit, a cutter and a three-jaw chuck.

3. The invention solves the technical problem of how to complete automatic feeding and discharging through the vibrating disk, the material moving mechanical arm and the discharging mechanical arm of the material moving device.

4. The manipulator mounting seat composed of the mounting seat base, the rotary driving device and the manipulator rotating shaft solves the technical problem of how to mount the material moving manipulator so as to transfer workpieces.

5. The invention solves the technical problem of integrating equipment production through the assembly table, the conveying table, the slide rail conveying device and the assembly manipulator of the assembly device.

6. The invention solves the technical problem of improving the efficiency of the material moving device to improve the production efficiency of equipment by the material moving manipulator with three manipulators.

7. The sliding rail conveying device comprises the first sliding rail, the first sliding block, the conveying device and the product placing table, and the technical problem of how to improve the efficiency of the material moving device and improve the production efficiency of equipment is solved.

8. According to the invention, the technical problem of how to transport the workpiece by the slide rail conveying device is solved by the assembling manipulator consisting of the third linear driving device, the linear slide rail, the second slide block and the linear driver.

Drawings

FIG. 1 is a perspective view from a first perspective of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a cross-sectional view A-A of FIG. 2;

FIG. 4 is a partial enlarged view of B in FIG. 3;

FIG. 5 is an enlarged view of a portion D of FIG. 3;

FIG. 6 is a left side view of the present invention;

fig. 7 is a front view of the numerically controlled machine tool of the present invention;

FIG. 8 is a cross-sectional view of C-C of FIG. 7;

FIG. 9 is a front view of the mounting device of the present invention;

FIG. 10 is a top view of the mounting device of the present invention;

FIG. 11 is a perspective view of the mounting device of the present invention;

FIG. 12 is a perspective view of the numerical control machine tool machining apparatus of the present invention;

FIG. 13 is a front view of the lateral clamp of the present invention;

FIG. 14 is a perspective view from a second perspective of the present invention;

FIG. 15 is a perspective view of the material moving device of the present invention;

the reference numbers in the figures are:

1-a central control system;

2-a numerical control machine tool; 2 a-a processing device; 2a 1-drill holder; 2a 2-bit rotational axis; 2a 3-bit mount; 2a 4-machining drill bits; 2a 5-cutting blade; 2a 6-three-jaw chuck; 2 b-a checking device; 2b1 — first inspection shaft; 2b2 — second inspection shaft; 2b 3-displacement sensor; 2 c-a machine tool drive; 2c1 — first mount; 2c2 — first linear drive; 2c3 — second mount; 2c4 — rotary drive; 2c 5-second linear drive; 2 d-indicator light;

3-a material moving device; 3 a-a vibrating disk; 3 b-a material moving manipulator; 3 c-a blanking manipulator; 3 d-a manipulator mounting base; 3d 1-mount base; 3d2 — rotational drive; 3d 3-robot rotation axis;

4-assembling the device; 4 a-an assembly station; 4 b-a transfer table; 4 c-a slide rail conveying device; 4c1 — first slide rail; 4c2 — first slider; 4c 3-a delivery device; 4c 4-product placement table; 4 d-assembling a manipulator; 4d1 — third linear drive; 4d 2-linear slide; 4d3 — second slider; 4d 4-Linear drive; 4 e-lateral clamping means; 4e 1-jaw mount; 4e 2-pneumatic jaws; 4e 3-product jaws.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

In order to solve the technical problem of high missing rate of quality inspection in coupler production, as shown in fig. 1, fig. 3, fig. 4, fig. 6 and fig. 7, the following technical solutions are provided:

the utility model provides a shaft coupling automatic production processing equipment based on intelligence is made, includes: the central control system 1 is used for starting and stopping information processing and automatic production processing equipment;

automatic production and processing equipment still includes digit control machine tool 2, and digit control machine tool 2 is equipped with two, and digit control machine tool 2 is including:

the processing device 2a is used for processing the product;

the inspection device 2b is used for inspecting a processed product, the inspection device 2b is detachably mounted on the numerical control machine 2, the inspection device 2b comprises a first inspection shaft 2b1, a second inspection shaft 2b2 and a displacement sensor 2b3, the first inspection shaft 2b1 and the second inspection shaft 2b2 are detachably mounted on the numerical control machine 2, the first inspection shaft 2b1 and the second inspection shaft 2b2 are cylindrical bodies, the outer diameter of the first inspection shaft 2b1 is the lower tolerance of the shaft hole diameter of the production coupler, the outer diameter of the second inspection shaft 2b2 is the upper tolerance of the shaft hole diameter of the production coupler, the displacement sensor 2b3 is mounted on the numerical control machine 2, the first inspection shaft 2b1, the second inspection shaft 2b2 and the displacement sensor 2b3 can synchronously displace in the vertical direction, and the displacement sensor 2b3 is used for measuring displacement;

a machine tool driving device 2c for driving the machining device 2a and the inspection device 2 b;

and the indicator lamp 2d is used for displaying the state of the numerical control machine tool 2.

Specifically, the displacement sensor 2b3 is preferably a built-in type CMOS laser sensor of LR-ZH500CN amplifier, the laser sensor is electrically connected to the central control system 1, and the two numerically controlled machine tools 2 machine the upper half and the lower half of the coupler respectively: when a product is machined, the product is fixed to a position to be machined of the numerical control machine 2, the central control system 1 starts a machine tool driving device 2c of the numerical control machine 2, the machine tool driving device 2c drives a machining device 2a to machine the product, after the product is machined, the machine tool driving device 2c drives a first inspection shaft 2b1 to move downwards along a shaft hole of a coupler, the displacement condition of the first inspection shaft 2b1 is judged through a displacement sensor 2b3, because the outer diameter of the first inspection shaft 2b1 is tolerance under the diameter of the shaft hole of the coupler, if the first inspection shaft 2b1 cannot be inserted into the shaft hole of the coupler, the diameter of the shaft hole of the coupler is small, the produced coupler is unqualified, the central control system 1 obtains a signal sent by a signal returned by the displacement sensor 2b3 to stop the numerical control machine 2, the numerical control machine 2 displays the current state through an indicator lamp 2d, thereby notifying the operator to resolve the problem; if the first checking shaft 2b1 is smoothly inserted into the coupling shaft hole, the machine driving device 2c of the numerical control machine 2 then drives the first checking shaft 2b1 away and then drives the second checking shaft 2b2 to move inward along the coupling shaft hole. Because the outer diameter of the second inspection shaft 2b2 is the tolerance on the diameter of the shaft hole of the coupler, if the second inspection shaft 2b2 enters the shaft hole of the coupler, the inner diameter of the shaft hole of the produced coupler is unqualified, the numerical control machine tool 2 stops and sends a state indication through the indicating lamp 2d to remind an operator, and the operator can judge the size problem of the shaft hole of the coupler through the inspection device 2b, so that the operator can solve the problem conveniently; if the second inspection shaft 2b2 cannot enter the shaft hole of the coupler, it means that the diameter of the shaft hole of the coupler is within the set tolerance range, and the inspection shaft of the inspection device 2b is detachably mounted, and can be replaced at any time and maintained.

Further:

in order to solve the technical problem of how to machine the coupler by the machining device 2a of the numerical control machine 2, as shown in fig. 3, 4 and 7, the following technical solutions are provided:

the processing device 2a includes:

the drill bit fixing frame 2a1 and the drill bit fixing frame 2a1 are fixedly arranged on the numerical control machine tool 2;

the drill bit rotating shaft 2a2, the drill bit rotating shaft 2a2 is rotatably connected to the drill bit fixing frame 2a1, the drill bit rotating shaft 2a2 is arranged vertically, the drill bit rotating shaft 2a2 and the indicator light 2d are fixedly connected, and the drill bit rotating shaft 2a2 can move in the vertical direction by being driven by the indicator light 2 d;

the drill bit mounting seat 2a3 is characterized in that the drill bit mounting seat 2a3 is fixedly mounted on the drill bit rotating shaft 2a2, the drill bit mounting seat 2a3 is integrally disc-shaped, and the axis of the drill bit mounting seat 2a3 is collinear with the drill bit rotating shaft 2a 2;

the processing drill bit 2a4, the processing drill bit 2a4 is rotatably mounted on the drill bit mounting seat 2a3, the axis of the processing drill bit 2a4 is vertically arranged, the processing drill bit 2a4 is fixedly connected with the indicator light 2d, and the processing drill bit 2a4 can rotate by the driving of the indicator light 2 d;

the cutting blade 2a5 is characterized in that the cutting blade 2a5 is fixedly arranged on the drill bit mounting seat 2a3, and the axis of the cutting blade 2a5 is vertically arranged;

the three-jaw chuck 2a6, the three-jaw chuck 2a6 is installed on the numerical control machine 2, and the three-jaw chuck 2a6 is used for clamping a coupler to be machined.

Specifically, the three-jaw chuck 2a6 is preferably a JK200HQ three-jaw hollow air chuck, an operator holds a workpiece to be machined by using the three-jaw hollow air chuck mounted on the numerical control machine 2, and then sends a signal to the machine tool driving device 2c through the central control system 1 to drive the bit rotating shaft 2a2 to rotate, so that the bit mounting seat 2a3 is driven to rotate to move the machining bit 2a4 fixedly mounted on the bit mounting seat 2a3 to be right above the three-jaw chuck 2a6, and then the workpiece is machined by the cutting tool 2a5 and the machining bit 2a4 driven by the machine tool driving device 2c, after the machining is completed, the central control system 1 sends a signal to the machine tool driving device 2c to drive the bit mounting seat 2a3 to rotate, the first inspection shaft 2b1 of the inspection device 2b to be collinear with the shaft axis of the machined shaft coupling, and then drives the first inspection shaft 2b1 to inspect the diameter of the machined shaft of the coupling, after the inspection is completed, the second inspection shaft 2b2 is driven to inspect the coupling in the same step, and the machining of the coupling is completed.

Further:

in order to solve the technical problem of how to complete automatic loading and unloading, as shown in fig. 1 and 2, the following technical scheme is provided:

the automatic production and processing equipment further comprises a material moving device 3, the material moving device 3 comprises two vibration discs 3a, two material moving manipulators 3b and two discharging manipulators 3c, the vibration discs 3a are arranged on the left side of the numerical control machine 2, the vibration discs 3a are used for containing and transporting workpieces to be processed, the two material moving manipulators 3b are used for transferring the workpieces, and the workpieces can be moved to the three-jaw chuck 2a6 from the vibration discs 3a by the material moving manipulators 3 b; the blanking manipulator 3c and the material moving manipulator 3b are identical in structure, the blanking manipulator 3c is used for blanking, and the vibrating disc 3a, the material moving manipulator 3b and the blanking manipulator 3c are all electrically connected with the central control system 1.

Specifically, the vibration dish 3a is preferably the large-scale automatic vibration dish of FUBO _5, and material moving manipulator 3b and unloading manipulator 3c are the two-axis manipulator commonly used, when operating personnel need carry out the material loading, only need to pour the work piece into the automatic vibration dish, then send the signal for the automatic vibration dish through central control system 1, the automatic vibration dish with the work piece one-by-one removal, the rethread material moving manipulator 3b with the work piece remove to three-jaw chuck 2a6 on, when processing is accomplished, the rethread material moving manipulator 3b and unloading manipulator 3c remove the shaft coupling of accomplishing the processing to the assigned position.

Further:

in order to solve the technical problem of how to install the material transferring manipulator 3b so as to transfer the workpiece, as shown in fig. 1, 2 and 5, the following technical solutions are provided:

the material moving device 3 further comprises a manipulator mounting base 3d, the manipulator mounting base 3d is used for supporting

material moving manipulators

3b and 3c, and the material moving device 3d0 comprises a mounting base 3d1, a rotary driving device 3d2 and a manipulator rotating shaft 3d3, the mounting base 3d1 is located between the numerical control machine 2 and the vibration disc 3a and fixed on the ground, the mounting base 3d1 is fixedly provided with a rotary driving device 3d2, the axis of the driving end of the rotary driving device 3d2 is vertically upward, one end of the manipulator rotating shaft 3d3 is fixedly connected with the driving end of the rotary driving device 3d2, the other end of the manipulator rotating shaft 3d3 is fixedly connected with the bottom end of the manipulator mounting base 3d, and the axis of the manipulator rotating shaft 3d3 is vertically arranged; the installation structure of the blanking manipulator 3c is the same as that of the manipulator installation seat 3 d.

Specifically, the rotation driving device 3d2 is preferably a revolving cylinder; the manipulator mounting seat 3d is fixedly arranged at a position which is convenient for moving materials between the numerical control machine tool 2 and the vibration disc 3a by using a mounting seat, and the position of the mounting seat base 3d1 is adjustable; the central control system 1 sends a signal to the rotary cylinder, the rotary cylinder is started to drive the manipulator rotating shaft 3d3 to rotate, and the manipulator rotating shaft 3d3 drives the manipulator mounting seat 3d to rotate, so that the workpiece is transferred.

Further:

in order to solve the technical problem of how to integrate the production of the equipment, as shown in fig. 1, fig. 2, fig. 11, fig. 14 and fig. 15, the following technical solutions are provided:

automatic production and processing equipment is including assembly quality 4, and assembly quality 4 is used for assembling the product, and assembly quality 4 is including: the assembling device comprises an assembling table 4a, a conveying table 4b, a sliding rail conveying device 4c and an assembling manipulator 4d, wherein the assembling table 4a is used for supporting the assembling device 4, the conveying table 4b is fixedly installed on the assembling table 4a, the conveying table 4b is used for conveying an upper part coupler which is processed, the sliding rail conveying device 4c is fixedly installed on the assembling table 4a, the sliding rail conveying device 4c is used for conveying a lower part coupler which is processed, and the assembling manipulator 4d is installed on the assembling table 4a in a sliding mode.

Specifically, assembly table 4a fixed mounting is in the position that the material manipulator 3b that moves of being convenient for moved by assembly quality 4a moved the material, move material manipulator 3b and will process and accomplish and detect qualified shaft coupling first half and remove on conveying platform 4b, move material manipulator 3b and will process and detect qualified shaft coupling latter half and remove on slide rail conveyor 4c, then assembly quality 4d moves the shaft coupling first half on conveying platform 4b to the shaft coupling latter half top on slide rail conveyor 4c, assemble it, then move the shaft coupling of accomplishing the equipment to the assigned position through the unloading manipulator 3c that moves material device 3, to this point, assembly quality 4 accomplishes the equipment to the shaft coupling.

Further:

in order to solve the technical problem of how to improve the efficiency of the material moving device 3 to improve the production efficiency of the equipment, as shown in fig. 1 and fig. 2, the following technical solutions are provided:

the material moving manipulator 3b of the material moving device 3 is provided with three manipulators which are arranged on a manipulator mounting base 3d and can synchronously rotate along a manipulator rotating shaft 3d 3.

Concretely, move material device 3's material moving manipulator 3b and be equipped with three manipulator, when first manipulator snatchs the work piece on the vibration dish 3a, the work piece of processing completion on the three-jaw chuck 2a6 of digit control machine tool 2 is snatched to the second manipulator, and the third manipulator is put assembly device 4 with the work piece of processing completion of centre gripping before on, has improved the efficiency of moving material device 3 like this greatly to the production efficiency of shaft coupling has been improved.

Further:

in order to solve the technical problem of how to transport the workpiece by the slide rail conveying device 4c, as shown in fig. 1, fig. 2 and fig. 10, the following technical solutions are provided:

the slide rail conveying device 4c comprises a first slide rail 4c1, a first slide block 4c2, a conveying device 4c3 and a product placing table 4c4, the first slide rail 4c1 is arranged on the table top of the assembly table 4a, the first slide rail 4c1 is integrally rectangular, the first slide block 4c2 is slidably mounted on the first slide rail 4c1, the conveying device 4c3 is arranged in the first slide rail 4c1, the conveying device 4c3 is electrically connected with the central control system 1, the conveying device 4c3 is used for driving the first slide block 4c2 to move along the first slide rail 4c1, the product placing table 4c4 is fixedly mounted on the first slide block 4c2, and the product placing table 4c4 is used for containing workpieces.

Specifically, the conveying device 4c3 is preferably a belt conveyor, and a groove matched with the workpiece is formed on the product placing table 4c4 and used for fixing the workpiece; the central control system 1 sends a signal to the conveying device 4c3, the conveying device 4c3 drives the first sliding block 4c2 to move along the first sliding rail 4c1 after being started, so that the product placing table 4c4 is driven to move, and then the finished coupler is assembled under the unified control of the central control system 1.

Further:

in order to solve the technical problem of how the assembly robot 4d completes the assembly of the workpiece, as shown in fig. 1, 2 and 9, the following technical solutions are provided:

the assembly manipulator 4d comprises a third linear driving device 4d1, a linear slide rail 4d2, a second slide block 4d3 and a linear driver 4d4, the third linear driving device 4d1 is fixedly installed on the assembly table 4a, the third linear driving device 4d1 is electrically connected with the central control system 1, a linear slide rail 4d2 is fixedly installed on the assembly table 4a, a linear slide rail 4d2 slideway is horizontally arranged and is perpendicular to the conveying direction of the conveying table 4b, the second slide block 4d3 is slidably installed on a linear slide rail 4d2, the linear driver 4d4 is fixedly installed on the second slide block 4d3, the driving direction of the linear driver 4d4 is vertically and downwards arranged, a lateral clamping device 4e is fixedly installed below the assembly manipulator 4d, the lateral clamping device 4e is used for clamping a workpiece, and the lateral clamping device 4e is electrically connected with the central control system 1.

Specifically, the third linear driving device 4d1 is preferably a screw motor, and the linear driver 4d4 is preferably a telescopic cylinder; after the machined workpiece is moved to the conveying table 4b and the slide rail conveying device 4c by the material moving manipulator 3b, the central control system 1 sends a signal to the lead screw motor, the lead screw motor moves the second slide block 4d3 to the slide rail conveying device 4c along the linear slide rail 4d2, then the lateral clamping device 4e is driven to move downwards by the telescopic cylinder, the upper half part of the coupler is clamped by the lateral clamping device 4e, the telescopic cylinder drives the workpiece to ascend, then the lead screw motor drives the second slide block 4d3 to move right above the conveying table 4b along the linear slide rail 4d2, the telescopic cylinder drives the workpiece to descend, the lateral clamping device 4e installs the workpiece to the lower half part of the workpiece, and the workpiece is assembled.

Further:

in order to solve the technical problem of how the lateral clamping device 4e can clamp the workpiece, as shown in fig. 1, 6, 9 and 13, the following technical solutions are provided:

lateral clamping device 4e includes clamping jaw mount pad 4e1, pneumatic clamping jaw 4e2 and product clamping jaw 4e3, and clamping jaw mount pad 4e1 fixed mounting is on linear actuator 4d4 drive end, and pneumatic clamping jaw 4e2 fixed mounting is on clamping jaw mount pad 4e1, and pneumatic clamping jaw 4e2 and central control system 1 electric connection, product clamping jaw 4e3 fixed mounting is on the drive end of pneumatic clamping jaw 4e 2.

Specifically, the pneumatic clamping jaw 4e2 is preferably a three-jaw finger cylinder; when the lateral clamping device 4e is driven by the assembling manipulator 4d to move to the position right above the workpiece on the conveying table 4b, the central control system 1 sends a signal to the three-jaw finger cylinder to clamp the workpiece, and then the assembling manipulator 4d moves the workpiece to the position right above the workpiece on the slide rail conveying device 4c, and then the central control system 1 sends a signal to the three-jaw finger cylinder to release the workpiece, so that the workpiece is assembled.

Further:

in order to solve the technical problem of how the machine tool driving device 2c drives the drill bit mounting seat 2a3, as shown in fig. 1, 7, 8 and 12, the following technical solutions are provided:

the machine tool driving device 2c includes:

a first mounting seat 2c1, the first mounting seat 2c1 is movably mounted on the drill bit fixing frame 2a 1;

the first linear driving device 2c2, the first linear driving device 2c2 is fixedly installed on the first installation seat 2c1, the first linear driving device 2c2 is used for driving the drill bit installation seat 2a3 to move along the vertical direction, and the first linear driving device 2c2 is electrically connected with the central control system 1;

a second mounting seat 2c3, the second mounting seat 2c3 is movably mounted on the drill bit fixing frame 2a 1;

the rotary driver 2c4, the rotary driver 2c4 is fixedly installed on the second installation seat 2c3, the rotary driver 2c4 is fixedly connected with the drill bit rotating shaft 2a2, the rotary driver 2c4 is used for driving the drill bit rotating shaft 2a2 to rotate, and the rotary driver 2c4 is electrically connected with the central control system 1;

the second linear driving device 2c5, the second linear driving device 2c5 are fixedly installed on the drill mounting seat 2a3, the second linear driving device 2c5 is fixedly connected with the machining drill 2a4, the second linear driving device 2c5 is used for driving the machining drill 2a4 to rotate, and the second linear driving device 2c5 is electrically connected with the central control system 1.

Specifically, the first linear driving device 2c2 and the second linear driving device 2c5 are preferably a first lead screw motor and a second lead screw motor, the rotary driver 2c4 is preferably a rotary cylinder, an operator moves a workpiece to be machined to the position of the three-jaw chuck 2a6 through the material moving manipulator 3b of the material moving device 3, fixes the workpiece by using the three-jaw chuck 2a6, the central control system 1 sends a signal to the rotary cylinder, the rotary cylinder drives the drill rotating shaft 2a2, the drill rotating shaft 2a2 rotates to drive the machining drill 2a4, the machining drill 2a4 moves to the position right above the three-jaw chuck 2a6, then the central control system 1 sends a signal to the second lead screw motor, the second lead screw motor drives the machining drill 2a4 to rotate, then the central control system 1 sends a signal to the first lead screw motor, the first lead screw motor drives the drill mounting seat 2a3 to move downwards, thereby driving the processing drill 2a4 to move downwards and completing the processing of the workpiece.

The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a shaft coupling automatic production processing equipment based on intelligence is made, includes: the central control system (1), the central control system (1) is used for starting and stopping the information processing and automatic production processing equipment;

its characterized in that, automatic production and processing equipment still includes digit control machine tool (2), and digit control machine tool (2) are equipped with two, digit control machine tool (2) including:

a processing device (2 a), wherein the processing device (2 a) is used for processing the product;

checking device (2 b), checking device (2 b) is used for checking the product after processing, checking device (2 b) is detachably installed on digit control machine tool (2), checking device (2 b) is including first inspection shaft (2 b 1), second inspection shaft (2 b 2) and displacement sensor (2 b 3), first inspection shaft (2 b 1) and second inspection shaft (2 b 2) are detachably installed on digit control machine tool (2), first inspection shaft (2 b 1) and second inspection shaft (2 b 2) are the cylinder, the external diameter of first inspection shaft (2 b 1) is tolerance under the shaft hole diameter of production shaft coupling, the external diameter of second inspection shaft (2 b 2) is tolerance on the shaft hole diameter of production shaft coupling, displacement sensor (2 b 3) is installed on digit control machine tool (2), first inspection shaft (2 b 1), second inspection shaft (2 b 2) and displacement sensor (2 b 3) can do the same step displacement along the vertical direction, a displacement sensor (2 b 3) for measuring the amount of displacement;

a machine tool drive device (2 c), the machine tool drive device (2 c) being used for driving the processing device (2 a) and the inspection device (2 b);

and the indicating lamp (2 d) is used for displaying the state of the numerical control machine tool (2).

2. The automatic production and processing equipment for couplings based on intelligent manufacturing of claim 1, wherein the processing device (2 a) comprises:

the drill bit fixing frame (2 a 1), the drill bit fixing frame (2 a 1) is fixedly arranged on the numerical control machine tool (2);

the drill bit rotating shaft (2 a 2), the drill bit rotating shaft (2 a 2) is rotatably connected to the drill bit fixing frame (2 a 1), the axis of the drill bit rotating shaft (2 a 2) is vertically arranged, and the drill bit rotating shaft (2 a 2) and the indicator light (2 d) are fixedly connected with the drill bit rotating shaft (2 a 2) and can move in the vertical direction under the driving of the indicator light (2 d);

the drill bit mounting seat (2 a 3), the drill bit mounting seat (2 a 3) is fixedly mounted on the drill bit rotating shaft (2 a 2), the drill bit mounting seat (2 a 3) is integrally disc-shaped, and the axis of the drill bit mounting seat (2 a 3) is collinear with the drill bit rotating shaft (2 a 2);

the machining drill bit (2 a 4), the machining drill bit (2 a 4) is rotatably mounted on the drill bit mounting seat (2 a 3), the axis of the machining drill bit (2 a 4) is vertically arranged, the machining drill bit (2 a 4) is fixedly connected with the indicator lamp (2 d), and the machining drill bit (2 a 4) can rotate through the driving of the indicator lamp (2 d);

the cutting knife (2 a 5), the cutting knife (2 a 5) is fixedly installed on the drill bit mounting seat (2 a 3), and the axis of the cutting knife (2 a 5) is vertically arranged;

the three-jaw chuck (2 a 6), the three-jaw chuck (2 a 6) is installed on the numerical control machine tool (2), and the three-jaw chuck (2 a 6) is used for clamping a shaft coupling to be machined.

3. The automatic coupling production and processing equipment based on intelligent manufacturing is characterized by further comprising two material moving devices (3), wherein each material moving device (3) comprises a vibrating disc (3 a), two material moving mechanical arms (3 b) and two blanking mechanical arms (3 c), the vibrating discs (3 a) are arranged on the left side of the numerical control machine (2), the vibrating discs (3 a) are used for containing and transporting workpieces to be processed, the two material moving mechanical arms (3 b) are arranged, the two material moving mechanical arms (3 b) are used for transferring the workpieces, and the material moving mechanical arms (3 b) can move the workpieces from the vibrating discs (3 a) to the three-jaw chucks (2 a 6); the blanking manipulator (3 c) and the material moving manipulator (3 b) are identical in structure, the blanking manipulator (3 c) is used for blanking, and the vibrating disc (3 a), the material moving manipulator (3 b) and the blanking manipulator (3 c) are electrically connected with the central control system (1).

4. The automatic coupler production and processing equipment based on intelligent manufacturing is characterized in that the material moving device (3) further comprises a manipulator mounting seat (3 d), the manipulator mounting seat (3 d) is used for supporting the material moving manipulator (3 b) and the material moving device (3 c) d0 and comprises a mounting seat base (3 d 1), a rotary driving device (3 d 2) and a manipulator rotating shaft (3 d 3), the mounting seat base (3 d 1) is located between the numerical control machine tool (2) and the vibration disc (3 a) and fixed on the ground, the rotary driving device (3 d 2) is fixedly installed on the mounting seat base (3 d 1), the axis of the driving end of the rotary driving device (3 d 2) is vertically upward, one end of the manipulator rotating shaft (3 d 3) is fixedly connected with the driving end of the rotary driving device (3 d 2), and the other end of the manipulator rotating shaft (3 d 3) is fixedly connected with the bottom end of the manipulator mounting seat (3 d), the axis of the manipulator rotating shaft (3 d 3) is vertically arranged; the installation structure of the blanking manipulator (3 c) is the same as that of the manipulator installation seat (3 d).

5. The automatic production and processing equipment for the shaft coupling based on the intelligent manufacturing of claim 1 is characterized in that the automatic production and processing equipment comprises an assembling device (4), the assembling device (4) is used for assembling products, and the assembling device (4) comprises: assembly table (4 a), conveying platform (4 b), slide rail conveyor (4 c) and assembly manipulator (4 d), assembly table (4 a) are used for supporting assembly table (4), conveying platform (4 b) fixed mounting is on assembly table (4 a), conveying platform (4 b) are used for transporting the upper portion shaft coupling that the processing was accomplished, slide rail conveyor (4 c) fixed mounting is on assembly table (4 a), slide rail conveyor (4 c) are used for transporting the lower portion shaft coupling that the processing was accomplished, assembly manipulator (4 d) slidable mounting is on assembly table (4 a).

6. The automatic coupling production and processing equipment based on intelligent manufacturing according to claim 4 is characterized in that the material moving manipulator (3 b) of the material moving device (3) is provided with three manipulators, the three manipulators are mounted on a manipulator mounting seat (3 d), and the three manipulators can synchronously rotate along a manipulator rotating shaft (3 d 3).

7. The automatic coupling production and processing equipment based on intelligent manufacturing according to claim 5, the automatic workpiece placing device is characterized in that the sliding rail conveying device (4 c) comprises a first sliding rail (4 c 1), a first sliding block (4 c 2), a conveying device (4 c 3) and a product placing table (4 c 4), the first sliding rail (4 c 1) is arranged on the table top of the assembling table (4 a), the first sliding rail (4 c 1) is integrally rectangular in groove, the first sliding block (4 c 2) is slidably mounted on the first sliding rail (4 c 1), the conveying device (4 c 3) is arranged in the first sliding rail (4 c 1), the conveying device (4 c 3) is electrically connected with the central control system (1), the conveying device (4 c 3) is used for driving the first sliding block (4 c 2) to move along the first sliding rail (4 c 1), the product placing table (4 c 4) is fixedly mounted on the first sliding block (4 c 2), and the product placing table (4 c 4) is used for containing workpieces.

8. The automatic coupling production and processing equipment based on intelligent manufacturing of claim 5, wherein the assembling manipulator (4 d) comprises a third linear driving device (4 d 1), a linear sliding rail (4 d 2), a second sliding block (4 d 3) and a linear driver (4 d 4), the third linear driving device (4 d 1) is fixedly installed on the assembling table (4 a), the third linear driving device (4 d 1) is electrically connected with the central control system (1), the linear sliding rail (4 d 2) is fixedly arranged on the assembling table (4 a), the slide way of the linear sliding rail (4 d 2) is horizontally arranged and is vertical to the conveying direction of the conveying table (4 b), the second sliding block (4 d 3) is slidably installed on the linear sliding rail (4 d 2), the linear driver (4 d 4) is fixedly installed on the second sliding block (4 d 3), and the driving direction of the linear driver (4 d 4) is vertically arranged downwards, a lateral clamping device (4 e) is fixedly installed below the assembling mechanical arm (4 d), the lateral clamping device (4 e) is used for clamping a workpiece, and the lateral clamping device (4 e) is electrically connected with the central control system (1).

9. The automatic coupling production and machining equipment based on intelligent manufacturing of claim 8 is characterized in that the lateral clamping device (4 e) comprises a clamping jaw mounting seat (4 e 1), a pneumatic clamping jaw (4 e 2) and a product clamping jaw (4 e 3), the clamping jaw mounting seat (4 e 1) is fixedly mounted on a driving end of the linear driver (4 d 4), the pneumatic clamping jaw (4 e 2) is fixedly mounted on a clamping jaw mounting seat (4 e 1), the pneumatic clamping jaw (4 e 2) is electrically connected with the central control system (1), and the product clamping jaw (4 e 3) is fixedly mounted on a driving end of the pneumatic clamping jaw (4 e 2).

10. The automatic production and processing equipment for couplings based on intelligent manufacturing according to claim 2, characterized in that the machine tool driving device (2 c) comprises:

the first mounting seat (2 c 1), the first mounting seat (2 c 1) is movably mounted on the drill bit fixing frame (2 a 1);

the first linear driving device (2 c 2), the first linear driving device (2 c 2) is fixedly installed on the first installation seat (2 c 1), the first linear driving device (2 c 2) is used for driving the drill bit installation seat (2 a 3) to move in the vertical direction, and the first linear driving device (2 c 2) is electrically connected with the central control system (1);

the second mounting seat (2 c 3), the second mounting seat (2 c 3) is movably mounted on the drill bit fixing frame (2 a 1);

the rotary driver (2 c 4), the rotary driver (2 c 4) is fixedly installed on the second installation seat (2 c 3), the rotary driver (2 c 4) is fixedly connected with the drill bit rotating shaft (2 a 2), the rotary driver (2 c 4) is used for driving the drill bit rotating shaft (2 a 2) to rotate, and the rotary driver (2 c 4) is electrically connected with the central control system (1);

the second linear driving device (2 c 5), the second linear driving device (2 c 5) is fixedly installed on the drill mounting seat (2 a 3), the second linear driving device (2 c 5) is fixedly connected with the machining drill (2 a 4), the second linear driving device (2 c 5) is used for driving the machining drill (2 a 4) to rotate, and the second linear driving device (2 c 5) is electrically connected with the central control system (1).