CN219885019U - Transmission system for material detection - Google Patents

Abstract

The application relates to a conveying system for material detection, comprising: a base frame; the detection modules are arranged on the base frame and are mutually spaced along the transmission direction of the transmission system, and each detection module comprises a plurality of transmission channels which are arranged side by side along the width direction of the detection module; the plurality of transmission channels are divided into a detection channel close to the detection station and a conventional channel positioned on one side of the detection channel far away from the detection station; the reversing module is arranged on the base frame and positioned between two adjacent detection modules, and is used for transferring materials on the detection channel in the first detection module to the conventional channel in the second detection module and transferring materials on the conventional channel in the first detection module to the detection channel in the second detection module; the first detection module and the second detection module are any two adjacent detection modules in the plurality of detection modules. In conclusion, the conveying system provided by the application can shorten the material detection time, improve the detection efficiency and reduce the damage risk.

Description

Transmission system for material detection

Technical Field

The application relates to the technical field of material transmission, in particular to a transmission system for material detection.

Background

In the production process of materials, the materials transferred from the upper working procedure are required to be detected, and the materials are sent to the lower working procedure after being detected to be qualified. Taking the battery as an example, in order to improve production efficiency, a plurality of transmission channels are generally arranged side by side on the production line to respectively transmit the battery, and the detection stations are arranged at two sides of the production line, and the detection personnel in the detection stations detect the battery, but the following problems exist in the following way:

in the first transmission channel and the plurality of transmission channels, the transmission channel positioned on the outer side is convenient to detect due to the fact that the transmission channel is close to the detection station, but the transmission channel positioned on the inner side is far away from the detection station, detection personnel need to stretch actions such as arms to take the battery, and detection time of the battery is prolonged.

And the second battery and the inner battery are taken by extending arms, so that the risk of falling damage and mutual collision damage with the outer battery is increased.

Thirdly, when the inner battery is taken, the outer battery needs to be crossed from the upper side of the outer battery, and the outer battery pole is easily touched, so that the battery is short-circuited, and the risks such as fire disaster are caused.

Fourth, the batteries on each transmission channel need to be detected one by one, resulting in lower overall detection efficiency.

In summary, in the related art, the detection efficiency of materials such as a battery needs to be improved.

Disclosure of Invention

The embodiment of the utility model discloses a transmission system for material detection, which can solve the problem of lower material detection efficiency in the related technology.

In order to achieve the above object, the present utility model discloses a conveying system for material detection, comprising: a base frame; the detection modules are arranged on the base frame and are mutually spaced along the transmission direction of the transmission system, each detection module comprises a transmission channel for transmitting materials, the transmission channels are arranged side by side along the width direction of the transmission channel, and the width direction is intersected with the transmission direction; the plurality of transmission channels are divided into a detection channel and a conventional channel, the detection channel is close to the detection station, and the conventional channel is positioned on one side of the detection channel away from the detection station; the reversing module is arranged on the base frame and positioned between two adjacent detection modules, and is used for transferring materials on the detection channel in the first detection module to the conventional channel in the second detection module and transferring materials on the conventional channel in the first detection module to the detection channel in the second detection module; the first detection module and the second detection module are any two adjacent detection modules in the plurality of detection modules.

Optionally, the detection module includes: the conveying roller shafts are rotatably arranged on the base frame and positioned at the bottom of the conveying channel, a plurality of conveying roller shafts are arranged in the conveying direction, and the rotating shaft direction of the conveying roller shafts is consistent with the width direction; the first motor is arranged on the base frame and is connected with the conveying roll shaft in a driving way.

Optionally, a gap is formed between at least two adjacent conveying roller shafts, the detection module further comprises a jacking mechanism arranged on the base frame, and the jacking mechanism is positioned at one side of the conveying roller shafts, which is away from the conveying channel, and is arranged corresponding to the detection channel; at least part of the jacking mechanism can extend into the detection channel through the gap so as to jack up the material; the jacking direction, the transmission direction and the width direction of the jacking mechanism are intersected in pairs.

Optionally, the plurality of gaps are formed, the jacking mechanism comprises a jacking driving piece, a jacking movable piece, a mounting plate and a plurality of jacking contacts, the jacking driving piece is arranged on the base frame and is in driving connection with the jacking movable piece, the mounting plate is arranged on the jacking movable piece, the plurality of jacking contacts are arranged on one side of the mounting plate, facing the conveying roller shaft, of the mounting plate, and the plurality of jacking contacts are sequentially arranged in the conveying direction so as to correspond to the plurality of gap positions; the jacking driving piece can drive the jacking contact to move along the jacking direction through the jacking moving piece and the mounting plate, so that at least part of the jacking contact stretches into the detection channel through the gap to jack up materials.

Optionally, the reversing module includes: the second driving device is arranged on the base frame; the movable channel is connected with the second driving device and is used for conveying materials towards the conveying direction; the second driving device can drive the movable channel to move towards the width direction, so that the movable channel can transfer the materials on the detection channel in the first detection module to the conventional channel in the second detection module, and can transfer the materials on the conventional channel in the first detection module to the detection channel in the second detection module.

Optionally, the second driving device includes: the second motor is arranged on the base frame; two second belt pulleys rotatably arranged on the base frame, and a second motor is connected with one of the second belt pulleys in a driving way; a second belt around two second pulleys; the movable channel is connected with a second conveyor belt, and the second motor can drive the movable channel to move towards the width direction through a second belt wheel and the second conveyor belt.

Optionally, the detection stations are arranged in pairs in the width direction, the detection modules are positioned between the detection stations arranged in pairs, and the detection channels are positioned at two opposite ends of the detection modules in the width direction; the second conveyor belt comprises a first arc-shaped side, a first side edge, a second arc-shaped side and a second side edge which are connected end to end, wherein the first arc-shaped side and the second arc-shaped side are respectively contacted with a second belt wheel, the first side edge and the second side edge are oppositely arranged, and the first side edge and the second side edge are both connected with at least one movable channel; when the second motor rotates, the movable channel connected to the first side and the movable channel connected to the second side can be far away from each other or close to each other.

Optionally, the device further comprises a first buffer module arranged on the base frame, wherein the first buffer module is arranged between the detection module and the reversing module; the first buffer module is provided with a plurality of first buffer channels for transmitting materials, and the first buffer channels are in one-to-one correspondence with the transmission channels; the first buffer channel is used for transferring the materials in the transmission channel in the first detection module to the reversing module and transferring the materials in the reversing module to the transmission channel of the second detection module.

Optionally, the device further comprises two second buffer modules arranged on the base frame, wherein one of the two second buffer modules is positioned at the material input end of the transmission system so as to be connected with a detection module close to the material input end; the other one of the two second buffer modules is positioned at the material output end of the transmission system so as to be connected with a detection module close to the material output end; the second buffer module is provided with a plurality of second buffer channels for transmitting materials, and the second buffer channels are in one-to-one correspondence with the transmission channels.

Optionally, the base frame is provided with a plurality of logistics channels, and the logistics channels comprise transmission channels; the conveying system further comprises an adjusting assembly, the adjusting assembly comprises a supporting column and a height adjusting spoke, the supporting column is arranged on one side of the logistics channel, and the height adjusting spoke is arranged at the top of the logistics channel and is movably connected with the supporting column towards the height direction of the logistics channel; the height direction, the width direction and the conveying direction are intersected two by two.

Optionally, the adjusting assembly further comprises a plurality of width adjusting spokes sequentially arranged towards the width direction, the width adjusting spokes extend towards the transmission direction and are connected with the height adjusting spokes in a sliding manner towards the width direction, and the logistics channel is located between two adjacent width adjusting spokes.

Optionally, the adjusting assembly further comprises a roller rotatably arranged on the width adjusting spoke, at least part of the roller is located in the logistics channel, and the periphery of the roller is used for contacting materials.

Compared with the prior art, the application has the beneficial effects that:

the application discloses a transmission system, which comprises: a base frame; the detection modules are arranged on the base frame and are mutually spaced along the transmission direction of the transmission system, each detection module comprises a transmission channel for transmitting materials, the transmission channels are arranged side by side along the width direction of the transmission channel, and the width direction is intersected with the transmission direction; the plurality of transmission channels are divided into a detection channel and a conventional channel, the detection channel is close to the detection station, and the conventional channel is positioned on one side of the detection channel away from the detection station; the reversing module is arranged on the base frame and positioned between two adjacent detection modules, and is used for transferring materials on the detection channel in the first detection module to the conventional channel in the second detection module and transferring materials on the conventional channel in the first detection module to the detection channel in the second detection module; the first detection module and the second detection module are any two adjacent detection modules in the plurality of detection modules.

Therefore, in the first aspect, through the channel switching of the reversing module and the arrangement of the detection modules, a plurality of materials can be dispersed on different detection stations for detection, namely, the detection of the materials is realized once, and compared with the mode that the materials are detected one by one in the related art, the detection efficiency is greatly improved.

In the second aspect, the detection channel is close to the corresponding detection station, so that a detector does not need to take materials through actions such as extending arms and the like, and the material pickup time is shortened.

In the third aspect, for materials with easily damaged batteries, the risk of falling in the detection process is reduced because the batteries are taken from the inner side for detection without extending arms.

In the fourth aspect, for materials which are easy to damage, as detection is performed on the outer side, the battery is prevented from being taken from the inner side, the risk of mutual collision damage with the outer side battery is avoided, and the risk of short circuit, fire and the like caused by overlap joint on the battery pole when the inner side battery spans from the upper side of the outer side battery is avoided.

In conclusion, the conveying system provided by the application can shorten the material detection time, improve the detection efficiency and reduce the damage risk.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a block diagram of a transmission system according to the present disclosure;

FIG. 2 is a front view of a detection module according to the present disclosure;

FIG. 3 is a cross-sectional view A-A of FIG. 2 in accordance with the present disclosure;

FIG. 4 is a top view of a detection module according to the present disclosure;

fig. 5 is a top view of a commutation module of the present disclosure;

fig. 6 is a left side view of a commutation module of the present disclosure;

FIG. 7 is an isometric view of a commutation module of the present disclosure;

FIG. 8 is a top view of a second cache module according to the present disclosure;

fig. 9 is a block diagram of another transmission system according to the present disclosure.

Reference numerals illustrate:

1-material,

2-detecting station,

X-transport direction, Y-width direction, Z-height direction,

10-base frame,

20-a detection module,

21-transmission channel,

211-detection channel, 212-conventional channel,

22-a conveying roll shaft,

23-a first motor,

24-lifting mechanism,

241-lifting driving piece, 242-lifting moving piece, 243-mounting plate, 244-lifting contact,

25-a detection platform,

26-control button,

30-reversing module,

31-a second driving device,

311-a second motor, 312-a second belt pulley, 313-a second conveyor belt,

32-movable channel,

321-a third conveyor belt, 322-a third belt pulley, 323-a frame unit,

33-guide rail,

34-slide block,

40-a first buffer module,

41-a first buffer channel,

50-a second buffer module,

51-a second buffer channel,

61-supporting columns, 62-height adjusting spokes, 63-width adjusting spokes and 64-rollers.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the present utility model, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate an azimuth or a positional relationship based on that shown in the drawings. These terms are only used to better describe the present utility model and its embodiments and are not intended to limit the scope of the indicated devices, elements or components to the particular orientations or to configure and operate in the particular orientations.

Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in the present utility model will be understood by those of ordinary skill in the art according to the specific circumstances.

Furthermore, the terms "mounted," "configured," "provided," "connected," and "connected" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

Furthermore, the terms "first," "second," and the like, are used primarily to distinguish between different devices, elements, or components (the particular species and configurations may be the same or different), and are not used to indicate or imply the relative importance and number of devices, elements, or components indicated. Unless otherwise indicated, the meaning of "a plurality" is two or more.

In the production process of materials, the materials transferred from the upper working procedure are required to be detected, and the materials are sent to the lower working procedure after being detected to be qualified. For example, in order to improve the production efficiency, a plurality of parallel transmission channels are usually provided on the production line to respectively transmit the batteries, and detection stations are provided on two sides of the production line, and a detection person in the detection station detects the batteries, but such a detection manner is inconvenient for detecting the batteries in the inner transmission channel, so that the detection efficiency is low.

Referring to fig. 1 and 4, the present application discloses a conveying system for material detection, the conveying system includes: a base frame 10, a plurality of detection modules 20 and a commutation module 30.

The base frame 10 is an installation foundation of the transmission system of the present application, and the plurality of detection modules 20 may be disposed on the base frame 10 and spaced apart from each other along the transmission direction X of the transmission system. The detection module 20 includes a conveying passage 21 for conveying the material 1, the conveying passage 21 being provided in plurality side by side along a width direction Y thereof, the width direction Y intersecting the conveying direction X. The plurality of transport channels 21 are divided into a detection channel 211 and a regular channel 212, the detection channel 211 being close to the detection station 2, the regular channel 212 being located on the side of the detection channel 211 remote from the detection station 2. The inspection station 2 is understood here to be a detection zone which is delimited outside the conveying system according to the application and in which inspection devices can be placed or inspection personnel can be positioned for the relevant inspection of the material 1.

The reversing module 30 is disposed on the base frame 10 and located between two adjacent detecting modules 20. The reversing module 30 is used for transferring the material 1 on the detection channel 211 in the first detection module to the conventional channel 212 in the second detection module and for transferring the material 1 on the conventional channel 212 in the first detection module to the detection channel 211 in the second detection module. The first detection module and the second detection module are any two adjacent detection modules 20 in the plurality of detection modules 20.

Taking fig. 1 as an example, two detection modules 20 in fig. 1 are respectively denoted as a first detection module and a second detection module, where the first detection module and the second detection module are both provided with corresponding detection stations 2. In the conveying system, a plurality of materials 1 are fed at a time, and after the materials 1 enter the first detection module, one material 1 is respectively arranged in each conveying channel 21. The material 1 on the detection channel 211 of the first detection module is picked up by the corresponding detection station 2 to perform related detection, for example, the material of the battery is picked up by a detection person in the detection station 2, and the appearance, the size and the like of the battery are detected by means of visual inspection and the like.

The material 1 on the conventional channel 212 of the first detection module continues to circulate and is transferred by the reversing module 30 to the detection channel 211 on the second detection module to be picked up by the corresponding detection station 2 for relevant detection.

Meanwhile, after the material 1 in the first detection module is detected, the material is replaced by the detection channel 211 for circulation, and then is picked up by the reversing module 30 onto the conventional channel 212 of the second detection module.

The material 1 in the second detection module is detected and is replaced on the detection channel 211 of the second detection module. So far, the second detection module collects a plurality of detected materials 1, and then carries out subsequent rotation.

In this way, in the first aspect, through the channel switching of the reversing module 30 and the arrangement of the plurality of detecting modules 20, the plurality of materials 1 can be detected in different detecting stations 2 in a dispersed manner, that is, the plurality of materials 1 can be detected at one time, so that the detecting efficiency is greatly improved compared with the mode that the materials 1 are detected one by one in the related art. In the second aspect, the detecting channels 211 are close to the corresponding detecting stations 2, so that the detecting personnel do not need to take the material 1 through actions such as extending arms, and the like, and the picking time of the material 1 is shortened. In the third aspect, for the materials 1 with easily damaged batteries, the risk of falling in the detection process is reduced because the batteries are taken from the inner side for detection without extending arms. In the fourth aspect, for materials which are easy to damage, as the detection is performed on the outer side, the battery can be prevented from being taken from the inner side, so that the risk of mutual collision damage with the outer side battery is avoided, and the risk of short circuit, fire and the like caused by overlap joint on the battery pole when the inner side battery spans from the upper side of the outer side battery is avoided.

In conclusion, the conveying system provided by the application can shorten the material detection time, improve the detection efficiency and reduce the damage risk.

It should be noted that, as described above, the first detection module and the second detection module are any two adjacent detection modules 20, for example, in fig. 1, when only two detection modules 20 are provided, the detection module 20 on the left side in fig. 1 is the first detection module, and the detection module 20 on the right side in fig. 1 is the second detection module. As shown in fig. 9, the detecting modules 20 are three, and the detecting modules are sequentially a #1 detecting module, a #2 detecting module and a #3 detecting module from left to right, the reversing modules 30 are respectively arranged between the #1 detecting module and the #2 detecting module, the #1 detecting module can be regarded as a first detecting module and the #2 detecting module can be regarded as a second detecting module when the material 1 is transported between the #1 detecting module and the #2 detecting module, and the #2 detecting module can be regarded as a first detecting module and the #3 detecting module can be regarded as a second detecting module when the material 1 is transported between the #2 detecting module and the #3 detecting module, so as to realize the detection of more materials 1. By analogy, more than three detection modules 20 may be provided to detect more material 1, which will not be described in detail here.

Optionally, a protective cover or the like may be added to the conventional channel 212 to isolate the conventional channel 212 and the detection channel 211 from each other, so as to prevent the materials 1 on the conventional channel 212 and the detection channel 211 from colliding with each other.

Alternatively, referring to fig. 2 and 3, the detection module 20 may include a conveying roller 22 and a first motor 23. The conveying roller 22 is rotatably disposed on the base frame 10 and is located at the bottom of the conveying channel 21. The conveying roller 22 is used for carrying the material 1 entering the conveying passage 21, a plurality of conveying rollers 22 may be provided toward the conveying direction X, and the rotation axis direction of the conveying roller 22 coincides with the width direction Y. The first motor 23 is disposed on the base frame 10, and the first motor 23 is drivingly connected to the conveying roller shaft 22. In this way, the first motor 23 can drive the conveying roller 22 to rotate, so as to drive the material 1 to move in the conveying roller 22 towards the conveying direction X, and further make the material 1 circulate on the conveying channel 21. Of course, the detection module 20 may also be configured to circulate the material 1 by providing a conveyor belt, a transfer plate, etc. in the conveying channel 21, which will not be described in detail herein.

Alternatively, the adjacent conveying roller shafts 22 can be linked by adding a driving belt and other devices, so that only one first motor 23 is arranged and connected with one conveying roller shaft 22, and the other conveying roller shafts 22 can be driven to synchronously rotate, so that the number of the first motors 23 is reduced.

Optionally, at least two adjacent conveying rollers 22 have a gap therebetween, the detection module 20 further includes a lifting mechanism 24 disposed on the base frame 10, and the lifting mechanism 24 is located on a side of the conveying rollers 22 away from the conveying channel 21 and is disposed corresponding to the detection channel 211. At least part of the lifting mechanism 24 can extend into the detection channel 211 through the gap to lift the material 1. The lifting direction, the conveying direction X, and the width direction Y of the lifting mechanism 24 intersect each other two by two, for example, perpendicularly to each other. The lifting direction can be understood as the height direction of the detection channel 211, so that the material 1 in the detection channel 211 can be lifted by the lifting mechanism 24, so that the material 1 is separated from the conveying roller 22 and lifted in a direction away from the conveying roller 22, and a sufficient space is reserved between the material 1 and the conveying roller 22, so that fingers of detection personnel can conveniently extend into the space, and the material 1 can be conveniently accessed.

Optionally, the interior of the base frame 10 is hollow to form a receiving cavity, and the receiving cavity is located on a side of the conveying roller shaft 22 away from the conveying channel 21, and at least part of the first motor 23 and at least part of the jacking mechanism 24 may be disposed in the receiving cavity, so as to improve the compactness of the conveying system of the present application.

Alternatively, for the specific structure of the jacking mechanism 24, the jacking mechanism 24 may be configured as a mechanism capable of lifting and lowering the cylinder assembly, the push rod assembly, the rack and pinion, etc. arbitrarily, so as to lift the material 1. The application adopts the following settings:

the gap has a plurality of, for example, gaps and the conveying roller shaft 22 alternately. The jacking mechanism 24 may include a jacking driving member 241, a jacking movable member 242, a mounting plate 243, and a plurality of jacking contacts 244, where the jacking driving member 241 is disposed on the base frame 10 and is drivingly connected to the jacking movable member 242, and the mounting plate 243 is disposed on the jacking movable member 242. The plurality of jack-up contacts 244 are provided on the side of the mounting plate 243 facing the conveying roller shaft 22, and the plurality of jack-up contacts 244 are provided in order in the conveying direction X so as to correspond to the plurality of gap positions. The lifting driving member 241 can drive the lifting contact 244 to move along the lifting direction through the lifting moving member 242 and the mounting plate 243, so that at least part of the lifting contact 244 extends into the detection channel 211 through the gap to lift the material 1. In this way, through the arrangement of the plurality of jacking contacts 244, the jacking mechanism 24 and the material 1 have a plurality of contact positions, and the multi-point contact can make the jacking more stable.

Alternatively, the lifting driving member 241 may be a gear, and the lifting moving member 242 may be a rack to form a gear-rack mechanism to realize lifting.

Alternatively, as shown in fig. 1 and 4, the detection module 20 may further include a detection platform 25 connected to the base frame 10, where the detection platform 25 is adjacent to the detection channel 211. For example, the detecting platform 25 is located at one side of the detecting channel 211 away from the conventional channel 212, and a detecting person at the detecting station 2 can pick up the material 1 in the detecting channel 211 into the detecting platform 25, and realize relevant detection on the detecting platform 25, and after the detection is finished, the material is put back into the detecting channel 211 to continue circulation. So, testing platform 25 provides the position of placing for the material 1 that waits to detect for the material detects more conveniently.

Optionally, the detection module 20 may also include a master controller and control buttons 26 provided in the base frame 10. The main controller is electrically connected with the control button 26 and the first motor 23 respectively, the control button 26 is used for sending a start-stop signal to the main controller, and the main controller is used for controlling the first motor 23 to start and/or controlling the first motor 23 to stop according to the start-stop signal. The specific manner of use of the control button 26 is as follows:

after the material 1 enters the first detection module, a detection person can press the control button 26, and at this time, the main controller can control the first motor 23 to stop according to the start-stop signal, so that the conveying roller shaft 22 stops rotating, and the material 1 stays at the current position, so that the detection person picks up the material 1 in the detection channel 211 of the first detection module for detection.

Subsequently, the control button 26 may be pressed again, at which point the main controller may control the first motor 23 to start according to the start-stop signal, so that the material 1 in the conventional channel 212 of the first detection module flows through the reversing module 30 into the second detection module.

After the material 1 is detected, the material 1 may be returned to the detection channel 211 of the first detection module, and then the control button 26 is pressed again, so that the material 1 flows into the second detection module 20 through the reversing module 30.

Thus, the inspector can press the control button 26 according to own needs to control the starting time of each circulation action and the required interval time between the circulation actions, thereby improving the intelligent control degree of the transmission system.

Alternatively, referring to fig. 5 and 6, for the specific structure of the reversing module 30, the reversing module 30 may be a device such as a manipulator, so as to implement the transportation of the material 1 between the adjacent detecting modules 20 by grabbing, etc., and if effective grabbing is to be implemented, the space occupied by the manipulator to be installed is also larger. In order to ensure efficient transmission while occupying as little space as possible, the present application provides for a reversing module 30 comprising: a second drive 31 and a movable channel 32.

The second driving device 31 is arranged on the base frame 10; the movable channel 32 is connected to a second drive 31 for transporting the material 1 in the transport direction X. The second driving device 31 can drive the movable channel 32 to move in the width direction Y, so that the movable channel 32 transfers the material 1 on the detection channel 211 in the first detection module to the regular channel 212 in the second detection module, and transfers the material 1 on the regular channel 212 in the first detection module to the detection channel 211 in the second detection module. The following is set forth in connection with fig. 1 and 4:

the movable channel 32 moves in the width direction Y until it corresponds to the regular channel 212 in the first detection module (the detection module 20 on the left in fig. 1) to dock the material 1 on the regular channel 212; the movable channel 32 then continues to move in the width direction Y until it corresponds to the detection channel 211 in the second detection module (the detection module 20 on the right in fig. 1), and then the material 1 on the movable channel 32 flows in the transport direction X to be docked by the detection channel 211 in the second detection module, the material 1 waiting for detection in the detection channel 211 in the second detection module.

The movable channel 32 is also movable in the width direction Y to correspond to the detection channel 211 in the first detection module and to dock the material 1 thereon; the movable channel 32 then continues to move in the width direction Y until it corresponds to the regular channel 212 in the second detection module, and then the material 1 on the movable channel 32 flows in the transport direction X to be docked by the regular channel 212 in the second detection module, and after the material 1 on the detection channel 211 in the second detection module has been detected, flows backward together. In this way, compared with the mechanical arm and the like, the reversing module 30 formed by the cooperation of the second driving device 31 and the movable channel 32 has smaller occupied space and lower cost.

Alternatively, for the specific structure of the second driving device 31, a mechanism such as a cylinder assembly may be provided to realize the movement of the movable tunnel 32 in the width direction Y. The transmission system of the present application may provide the second driving device 31 as a belt transmission mechanism, and the second driving device 31 includes: a second motor 311, a second pulley 312, and a second conveyor belt 313. The second motor 311 may be provided on the base frame 10. Two second pulleys 312 may be provided, and the two second pulleys 312 may be rotatably provided on the base frame 10, and the second motor 311 is drivingly connected to one of the second pulleys 312. The second belt 313 surrounds two second pulleys 312. The movable tunnel 32 is connected to the second conveyor 313, and the second motor 311 drives the movable tunnel 32 to move in the width direction Y via the second pulley 312 and the second conveyor 313. Compared with other driving modes, the belt transmission mechanism is convenient to reasonably arrange and is suitable for the transmission system of the application.

Alternatively, the detection station 2 may be placed on only one side of the transport system, depending on plant layout requirements; in order to improve the overall detection efficiency, the detection stations 2 may be disposed on both sides of the conveying system as shown in fig. 1. Specifically, the detecting stations 2 may be disposed in pairs in the width direction Y, and the detecting modules 20 are located between the detecting stations 2 disposed in pairs, and the detecting channels 211 are located at opposite ends of the detecting modules 20 in the width direction Y, such as two detecting channels 211 are located outside the detecting modules 20 in fig. 1, and two conventional channels 212 are located between the two detecting channels 211.

Alternatively, as shown in fig. 1, 5 and 6, the second conveyor belt 313 may include a first arcuate edge, a first side edge, a second arcuate edge and a second side edge that are connected end to end, the first arcuate edge and the second arcuate edge each contacting a second pulley 312, the first side edge and the second side edge being disposed opposite each other, the first side edge and the second side edge each connecting at least one movable channel 32. When the second motor 311 rotates, the movable passages 32 connected to the first side and the movable passages 32 connected to the second side may be apart from or close to each other.

Thus, when the two movable channels 32 are far away from each other, they can be in one-to-one correspondence with the two detection channels 211, and when the two movable channels 32 are close to each other, they can be in one-to-one correspondence with the two normal channels 212, so as to realize the circulation of the material 1 between the adjacent detection modules 20. In this way, the structural features of the belt drive can be effectively utilized, and the driving of the two movable channels 32 can be achieved with only one second drive 31.

Optionally, the reversing module 30 may further comprise a guide rail 33 and a slider 34. Wherein the guide rail 33 is provided on the base frame 10. The slider 34 is slidably connected to the guide rail 33 in the width direction Y, and the slider 34 is connected to the movable path 32 and the second driving device 31, respectively. Specifically, the slider 34 is connected to the second pulley 312. Thus, by the cooperation of the guide rail 33 and the slider 34, the movement path of the movable tunnel 32 can be restricted, the movable tunnel 32 is prevented from deviating from the width direction Y when moving, and the movement accuracy is improved.

Optionally, as shown in fig. 1 and fig. 4, the transmission system of the present application may further include a first buffer module 40 disposed on the base frame 10, where the first buffer module 40 is disposed between the detection module 20 and the reversing module 30; the first buffer module 40 is provided with a plurality of first buffer channels 41 for conveying the materials 1, and the first buffer channels 41 are in one-to-one correspondence with the plurality of conveying channels 21; the first buffer channel 41 is used for transferring the material 1 in the conveying channel 21 in the first detection module to the reversing module 30, and is used for transferring the material 1 in the reversing module 30 to the conveying channel 21 of the second detection module, for example, a conveying belt mechanism is arranged on the first buffer channel 41 so as to realize the conveying of the material 1.

Taking fig. 1 as an example, the material 1 flowing from the transmission channel 21 on the first detection module may enter the reversing module 30 after the first buffer channel 41 resides and waits, and the material 1 flowing from the reversing module 30 may enter the transmission channel 21 on the second detection module after the first buffer channel 41 resides and waits, so that by setting the first buffer channel 41, sufficient time can be provided for buffering the material 1 between the detection module 20 and the reversing module 30, so that the movable channel 32 is adjusted to correspond to the transmission channel 21, or related abnormal conditions are processed, and the material flowing between the detection modules 20 is smoothly completed.

Optionally, as shown in fig. 1 and 8, the conveying system may further include two second buffer modules 50 disposed on the base frame 10, where one of the two second buffer modules 50 is located at a material input end of the conveying system, so as to connect with the detection module 20 near the material input end; the other of the two second buffer modules 50 is located at the material output end of the transmission system to connect with the detection module 20 near the material output end; the second buffer module 50 is provided with a plurality of second buffer channels 51 for conveying the materials 1, and the second buffer channels 51 are in one-to-one correspondence with the conveying channels 21.

The second buffer module 50 can be used as a bin, specifically, when the material 1 is at the material input end, the material enters the detection module 20 for relevant detection after temporary storage of the second buffer module 50. When the detected material 1 is output from the material output end, the detected material 1 may be temporarily stored in the second buffer module 50 and then output. So as to realize the smooth transition in the material circulation process.

Alternatively, for the specific structure of the movable tunnel 32, the first buffer tunnel 41, and the second buffer tunnel 51, a frame unit 323, a third conveyor 321, two third pulleys 322, and a third motor may be included. Such as the configuration of the movable tunnel 32 in fig. 7.

The third pulleys 322 are rotatably provided in the frame unit 323, the third belt 321 surrounds the two third pulleys 322, and a third motor (not shown) may be provided in the frame unit 323 and drive-connected one of the third pulleys 322. The third conveyor belt 321 is used for carrying the material 1, and the third motor drives the third conveyor belt 321 to move through the third belt pulley 322, so as to drive the material 1 to move towards the transmission direction X, so as to realize effective transmission of the material 1 on the movable channel 32, the first buffer channel 41 or the second buffer channel 51.

It should be noted here that, for the movable tunnel 32, the frame unit 323 in the movable tunnel 32 is movable and is connected to the second pulley 312 on the second driving device 31, thereby effecting positional adjustment of the movable tunnel 32 in the width direction Y. The frame unit 323 on the first buffer channel 41 and the second buffer channel 51 is fixed in position and is arranged on the base frame 10.

Optionally, the base frame 10 is provided with a plurality of flow channels, which may include the transfer channel 21, the movable channel 32, the first buffer channel 41, and the second buffer channel 51. The conveying system can further comprise an adjusting assembly, the adjusting assembly can comprise a supporting column 61 and a height adjusting spoke 62, the supporting column 61 is arranged on one side of the logistics channel, and the height adjusting spoke 62 is arranged at the top of the logistics channel and is movably connected with the supporting column 61 towards the height direction Z of the logistics channel; the height direction Z, the width direction Y and the conveying direction X intersect two by two. Thus, the height of the material flow channel can be adjusted by adjusting the positions of the height adjusting spokes 62 so as to be matched with the height and the size of the material 1, thereby being convenient for transmission.

Optionally, the adjusting assembly may further include a plurality of width adjusting spokes 63 sequentially disposed along the width direction Y, the width adjusting spokes 63 extend along the conveying direction X and are slidably connected to the height adjusting spokes 62 along the width direction Y, and the flow channel is located between two adjacent width adjusting spokes 63. Thus, the materials 1 on the adjacent material channels can be prevented from colliding with each other through the isolation function of the width adjustment spokes 63; meanwhile, the width of the material flow channel can be adjusted by adjusting the position of the width adjusting spoke 63 so as to be matched with the width of the material 1, thereby being convenient for transmission.

Optionally, the adjustment assembly may further comprise a roller 64 rotatably provided on the width adjustment spokes 63, at least part of the roller 64 being located in the flow channel, the periphery of the roller 64 being adapted to contact the material 1. Therefore, the material 1 and the width adjustment spokes 63 can be prevented from being rubbed or hung in the transmission process, or the material 1 is stuck between the two width adjustment spokes 63, and the resistance to which the material 1 is subjected in the transmission process can be reduced, so that the transmission is smoother.

The following takes fig. 1 as an example to briefly describe the detection process of the material 1 of the present application:

as described above, the conveying system of the application can be arranged between two processing procedures of the material 1, the conveying system detects the incoming material of the upper procedure, and the material 1 after the detection is qualified is conveyed to the lower procedure.

In fig. 1, two detection modules 20 are respectively a #1 detection module and a #2 detection module, the #1 detection module is the first detection module, the #2 detection module is the second detection module, detection stations 2 are respectively arranged on two sides of the transmission system, 1 group of total 4 materials 1 can be detected each time, 4 materials 1 are respectively marked as #1 materials located at two opposite ends, and #2 materials located between the two #1 materials.

The above procedure can feed 4 materials at a time, and 4 materials 1 firstly enter the second buffer module 50 of the material input end and enter the #1 detection module through the second buffer module 50, wherein the #1 materials are in the detection channel 211, and the #2 materials are in the normal channel 212.

Material #1 is picked up by inspection station 2 for inspection.

While the #1 material is being detected, the reversing module 30 picks up the #2 material and transfers the #2 material into the detection channel 211 of the #2 detection module to detect the #2 material.

After the material #1 is detected, the material #1 is put back into the detection channel 211 of the detection module #1, and is transported to the conventional channel 212 of the detection module #2 through the reversing module 30.

The #2 detection module collects the detected #1 material and #2 material, and then the 4 materials 1 flow backward together and enter the second buffer module 50 at the material output end, and wait to enter the next process.

As described above, according to the layout of the plant, if the material detection efficiency needs to be improved, more detection modules 20 may be provided, as shown in fig. 9:

the transfer system in fig. 9 can detect a total of 1 set of 6 materials at a time, the 6 materials being denoted as #1 materials located at two opposite ends, #2 materials located between the two #1 materials, and #3 materials located between the two #2 materials, respectively. The transmission system is provided with a total of 3 detection modules 20, and is denoted as #1 detection module, #2 detection module, and #3 detection module, respectively, along the transmission direction X. The transmission system has a total of 2 direction changing modules 30 and is denoted as #1 direction changing module between #1 and #2 detection modules, and #2 direction changing module between #2 and #3 detection modules, respectively.

The 6 materials 1 firstly enter the second buffer module 50 of the material input end, and enter the #1 detection module through the second buffer module 50, wherein the #1 materials are in the detection channels 211, the #2 materials and the #3 materials are respectively in the normal channels 212.

Material #1 is picked up by inspection station 2 for inspection.

While the #1 material is being detected, the #1 reversing module picks up the #2 material and transfers the #2 material into the detection channel 211 of the #2 detection module to detect the #2 material. And pick up the #3 material and transfer the #3 material into the conventional channel 212 of the #2 detection module.

While the #2 material is being detected, the #2 reversing module picks up the #3 material and transfers the #3 material into the detection channel 211 of the #3 detection module to detect the #3 material.

After the material #1 is detected, the material #1 is sequentially transferred to the conventional channel 212 of the material #3 through the material #1 reversing module, the material #2 detecting module and the material #2 reversing module. After the material #2 is detected, the material #2 is transferred to the conventional channel 212 of the detection module #3 through the reversing module # 2.

The #3 detection module collects the detected #1 material, #2 material and #3 material, and then 6 materials 1 flow back together and enter the second buffer module 50 at the material output end.

The conveying system of the present application can also realize the detection of more materials 1 by adding more detection modules 20 and reversing modules 30, which will not be described in detail here.

Alternatively, taking fig. 1 as an example, only one detection station 2 may be provided on a single side of the detection module 20, so that detection of a group of 4 materials 1 may be achieved at a time. A plurality of inspection stations 2 may also be disposed on a single side of the inspection module 20, such as two inspection stations 2 disposed on opposite sides of the inspection module 20. Thus, two groups of materials 1 can be fed at a time, and 4 groups of materials are arranged in parallel, so that the detection efficiency can be further improved, and the detection is not described in detail here.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (12)

1. A conveyor system for material testing, comprising:

a base frame (10);

the detection modules (20) are arranged on the base frame (10) and are mutually spaced along the transmission direction (X) of the transmission system, the detection modules (20) comprise transmission channels (21) for transmitting the materials (1), the transmission channels (21) are arranged in a plurality of side by side along the width direction (Y) of the transmission channels, and the width direction (Y) is intersected with the transmission direction (X); the plurality of the transmission channels (21) are divided into a detection channel (211) and a conventional channel (212), the detection channel (211) is close to the detection station (2), and the conventional channel (212) is positioned on one side of the detection channel (211) away from the detection station (2);

A reversing module (30) arranged on the base frame (10) and positioned between two adjacent detection modules (20), wherein the reversing module (30) is used for transferring the materials (1) on the detection channels (211) in a first detection module to the conventional channels (212) in a second detection module, and is used for transferring the materials (1) on the conventional channels (212) in the first detection module to the detection channels (211) in the second detection module;

the first detection module and the second detection module are any two adjacent detection modules (20) in the plurality of detection modules (20).

2. The transmission system according to claim 1, wherein the detection module (20) comprises:

a plurality of conveying roller shafts (22) are rotatably arranged on the base frame (10) and positioned at the bottom of the conveying channel (21), the conveying roller shafts (22) are arranged towards the conveying direction (X), and the rotating shaft direction of the conveying roller shafts (22) is consistent with the width direction (Y);

and the first motor (23) is arranged on the base frame (10), and the first motor (23) is connected with the conveying roller shaft (22) in a driving way.

3. The transfer system of claim 2, wherein at least two adjacent transfer rollers (22) have a gap therebetween,

The detection module (20) further comprises a jacking mechanism (24) arranged on the base frame (10), wherein the jacking mechanism (24) is positioned at one side of the conveying roller shaft (22) away from the transmission channel (21) and is arranged corresponding to the detection channel (211); at least part of the lifting mechanism (24) can extend into the detection channel (211) through the gap so as to lift the material (1);

the lifting direction of the lifting mechanism (24), the conveying direction (X) and the width direction (Y) are intersected two by two.

4. The transmission system of claim 3, wherein the gap has a plurality of gaps,

the lifting mechanism (24) comprises a lifting driving piece (241), a lifting moving piece (242), a mounting plate (243) and a plurality of lifting contacts (244), wherein the lifting driving piece (241) is arranged on the base frame (10) and is connected with the lifting moving piece (242) in a driving mode, the mounting plate (243) is arranged on the lifting moving piece (242), the lifting contacts (244) are arranged on one side, facing the conveying roller shaft (22), of the mounting plate (243), and the lifting contacts (244) are sequentially arranged in the conveying direction (X) so as to correspond to the gap positions;

the jacking driving piece (241) can drive the jacking contact (244) to move along the jacking direction through the jacking moving piece (242) and the mounting plate (243), so that at least part of the jacking contact (244) stretches into the detection channel (211) through the gap to jack the material (1).

5. The transmission system according to claim 1, wherein the reversing module (30) comprises:

a second drive device (31) provided on the base frame (10);

-a movable channel (32) connected to the second driving means (31), the movable channel (32) being adapted to transport the material (1) in the transport direction (X);

the second driving means (31) can drive the movable path (32) to move toward the width direction (Y) so that the movable path (32) transfers the material (1) on the detection path (211) in the first detection module to the regular path (212) in the second detection module, and transfers the material (1) on the regular path (212) in the first detection module to the detection path (211) in the second detection module.

6. A transmission system according to claim 5, characterized in that the second driving means (31) comprise:

a second motor (311) provided on the base frame (10);

two second pulleys (312) rotatably arranged on the base frame (10), and the second motor (311) is connected with one second pulley (312) in a driving way;

-a second conveyor belt (313) surrounding two of said second pulleys (312);

the movable channel (32) is connected with the second conveyor belt (313), and the second motor (311) can drive the movable channel (32) to move towards the width direction (Y) through the second belt pulley (312) and the second conveyor belt (313).

7. A transfer system according to claim 6, wherein the detection stations (2) are arranged in pairs in the width direction (Y), the detection modules (20) being located between the detection stations (2) arranged in pairs, the detection channels (211) being located at opposite ends of the detection modules (20) in the width direction (Y);

the second conveyor belt (313) comprises a first arc-shaped side, a first side edge, a second arc-shaped side and a second side edge which are connected end to end, wherein the first arc-shaped side and the second arc-shaped side are respectively contacted with a second belt wheel (312), the first side edge and the second side edge are oppositely arranged, and the first side edge and the second side edge are both connected with at least one movable channel (32);

when the second motor (311) rotates, the movable passage (32) connected to the first side and the movable passage (32) connected to the second side may be apart from or close to each other.

8. The transmission system according to claim 1, further comprising a first buffer module (40) provided on the base frame (10), the first buffer module (40) being provided between the detection module (20) and the reversing module (30); the first buffer module (40) is provided with a plurality of first buffer channels (41) for transmitting the materials (1), and the first buffer channels (41) are in one-to-one correspondence with the transmission channels (21);

The first buffer channel (41) is used for transferring the material (1) in the transmission channel (21) in the first detection module to the reversing module (30), and is used for transferring the material (1) in the reversing module (30) to the transmission channel (21) of the second detection module.

9. The transfer system of claim 1, further comprising two second buffer modules (50) provided on the base frame (10), one of the two second buffer modules (50) being located at a material input end of the transfer system to connect the detection module (20) adjacent to the material input end; the other of the two second buffer modules (50) is positioned at the material output end of the transmission system so as to be connected with the detection module (20) close to the material output end;

the second buffer module (50) is provided with a plurality of second buffer channels (51) for transmitting the materials (1), and the second buffer channels (51) are in one-to-one correspondence with the transmission channels (21).

10. A transfer system according to claim 1, characterized in that the base frame (10) is provided with a plurality of flow channels, including the transfer channel (21);

The conveying system further comprises an adjusting assembly, the adjusting assembly comprises a supporting column (61) and a height adjusting spoke (62), the supporting column (61) is arranged on one side of the logistics channel, and the height adjusting spoke (62) is arranged at the top of the logistics channel and is movably connected with the supporting column (61) towards the height direction (Z) of the logistics channel;

the height direction (Z), the width direction (Y) and the transport direction (X) intersect one another in pairs.

11. The transfer system of claim 10, wherein the adjustment assembly further comprises a plurality of width adjustment spokes (63) disposed in sequence in the width direction (Y), the width adjustment spokes (63) extending in the transfer direction (X) and slidably connected to the height adjustment spokes (62) in the width direction (Y), the flow channel being located between two adjacent width adjustment spokes (63).

12. The transfer system of claim 11, wherein the adjustment assembly further comprises rollers (64) rotatably disposed on the width adjustment spokes (63), at least a portion of the rollers (64) being located in the flow channel, a wheel periphery of the rollers (64) being adapted to contact the material (1).