CN219852042U - Ferroalloy direct casting and crushing device - Google Patents
Ferroalloy direct casting and crushing device Download PDFInfo
- Publication number
- CN219852042U CN219852042U CN202320595522.5U CN202320595522U CN219852042U CN 219852042 U CN219852042 U CN 219852042U CN 202320595522 U CN202320595522 U CN 202320595522U CN 219852042 U CN219852042 U CN 219852042U
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- ingot mould
- cooling
- crushing
- broken
- alloy
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- 238000005266 casting Methods 0.000 title claims abstract description 36
- 229910001021 Ferroalloy Inorganic materials 0.000 title claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 75
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 37
- 239000000956 alloy Substances 0.000 claims abstract description 37
- 238000009434 installation Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 6
- 229910000640 Fe alloy Inorganic materials 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
The utility model discloses a ferroalloy direct casting and crushing device, which comprises an alloy casting and crushing device, wherein a cooling ingot mould is arranged on the alloy casting and crushing device, a cooling pipeline and a cooling system are arranged in the cooling ingot mould, a cooling ingot mould supporting and vibrating device is arranged below the cooling ingot mould, a launder is arranged above the left end of the cooling ingot mould, a crushing ingot mould is arranged below the right end of the cooling ingot mould, a crushing ingot mould supporting and vibrating device is arranged at the bottom of the crushing ingot mould, and an alloy groove is arranged below the right end of the crushing ingot mould.
Description
Technical Field
The utility model relates to the technical field of ferroalloy casting, in particular to a device for directly casting and crushing ferroalloy.
Background
After the ferroalloy is discharged from the furnace, the ferroalloy is generally molded, poured by a casting machine or poured into a pit, cast into a block shape or a sheet shape, and then crushed. Crushing is generally carried out by mechanical crushing or manual crushing. The machine breaking speed is high, but the broken powder rate is too high, the yield is low, and the manual broken powder rate is low, but more manual work is needed, and the labor productivity is low. There is a great problem in both crushing modes, and therefore, there is a need for an improved technique to solve the problem existing in the prior art.
Disclosure of Invention
The utility model aims to provide a cooling ingot mould arranged on an alloy casting crushing device, a cooling pipeline is arranged in the cooling ingot mould, a cooling system is arranged outside a machine, the cooling system is connected with the ingot mould through a high-pressure pipeline, a cooling ingot mould supporting vibration device is arranged below the cooling ingot mould, a launder is arranged above the left end of the cooling ingot mould, a crushing ingot mould is arranged below the right end of the cooling ingot mould, a crushing ingot mould supporting vibration device is arranged at the bottom of the crushing ingot mould, and an alloy groove is arranged below the right end of the crushing ingot mould, so that iron alloy is directly crushed into qualified granularity blocks during casting, product loss and environmental pollution caused by traditional manual crushing or mechanical crushing are avoided, the yield is improved, and the economic benefit of the iron alloy direct casting and crushing device is improved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a ferroalloy direct casting, breaker, includes alloy casting breaker, be equipped with the cooling ingot mould on the alloy casting breaker, the below of cooling ingot mould is equipped with cooling ingot mould and supports vibrating device, and the left end top of cooling ingot mould is equipped with the chute, and the right-hand member below of cooling ingot mould is equipped with broken ingot mould, the bottom of broken ingot mould is equipped with broken ingot mould and supports vibrating device, and broken ingot mould supports vibrating device and broken ingot mould cooperation installation, the right-hand member below of broken ingot mould is equipped with the alloy groove, and the alloy groove is installed with the right-hand member cooperation of broken ingot mould.
Preferably, a cooling pipeline and a cooling system are arranged in the cooling ingot mould, and the cooling system is arranged outside the ingot mould device and is connected with the cooling ingot mould through a high-pressure pipeline.
Preferably, the cooling ingot mould and the crushing ingot mould form an included angle of 15 degrees with the horizontal plane.
Preferably, the cooling ingot mould supports and is equipped with fixed base on the vibrating device, and fixed base's top symmetry is equipped with the adapter, and fixed base's inside central authorities are equipped with driving motor, fixed base's top is equipped with the vibrations piece, and the inside adapter mounting groove that is equipped with of vibrations piece, the top of vibrations piece is equipped with the linking groove, be equipped with swing arm A, swing arm B between the adapter of vibrations piece bottom and driving motor's the pivot, adopt connecting axle swing joint between swing arm A, the swing arm B, swing arm A's one end and vibrations piece bottom central authorities adopt linking axle swing joint.
Compared with the prior art, the utility model has the beneficial effects that:
the device directly breaks the ferroalloy into qualified granularity blocks during casting, avoids product loss and environmental pollution caused by traditional manual breaking or mechanical breaking, improves the yield and improves the economic benefit.
Drawings
FIG. 1 is a schematic diagram of an alloy casting crushing device according to the utility model;
FIG. 2 is a schematic view of a cooling ingot mold supporting and vibrating device according to the present utility model;
FIG. 3 is a schematic structural view of an electromagnetic vibration device for cooling ingot mold according to the present utility model.
In the figure: 1. cooling the ingot mould; 2. crushing the ingot mould; 3. cooling the ingot mould to support the vibrating device; 4. a crushing ingot mould supporting and vibrating device; 5. a launder; 6. an alloy groove; 7. a cooling line and a cooling system; 8. alloy casting crushing device; 9. a connection groove; 10. a vibrating block; 11. an adaptor; 12. swing arm A; 13. swing arm B; 14. a driving motor; 15. and fixing the base.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a ferroalloy direct casting, breaker, includes alloy casting breaker 8, is equipped with cooling ingot mould 1 on the alloy casting breaker 8, and the below of cooling ingot mould 1 is equipped with cooling ingot mould support vibrating device 3, is equipped with fixed base 15 on the cooling ingot mould support vibrating device 3, and the top symmetry of fixed base 15 is equipped with adapter 11, and the inside central authorities of fixed base 15 are equipped with driving motor 14, the top of fixed base 15 is equipped with vibrations piece 10, and vibrations piece 10 inside is equipped with the adapter mounting groove, and the top of vibrations piece 10 is equipped with linking groove 9, be equipped with swing arm A12, swing arm B13 between the pivot of the adapter of vibrations piece 10 bottom, adopt connecting axle swing joint between swing arm A12, the swing arm B13, the one end of swing arm A12 adopts linking axle swing joint with vibrations piece 10 bottom central authorities.
A launder 5 is arranged above the left end of the cooling ingot mould 1, a broken ingot mould 2 is arranged below the right end of the cooling ingot mould 1, and an included angle of 15 degrees is formed between the cooling ingot mould 1 and the broken ingot mould 2 and the horizontal plane.
The bottom of the broken ingot mould 2 is provided with a broken ingot mould supporting and vibrating device 4, the broken ingot mould supporting and vibrating device 4 is matched with the broken ingot mould 2, an alloy groove 6 is arranged below the right end of the broken ingot mould 2, and the alloy groove 6 is matched with the right end of the broken ingot mould 2.
The cooling system 7 is arranged outside the ingot mould device and is connected with the cooling ingot mould by a high-pressure pipeline.
In the case of example 1,
alloy casting breaker 8 is equipped with cooling ingot mould 1 on the alloy casting breaker 8, and the below of cooling ingot mould 1 is equipped with cooling ingot mould support vibrating device 3, is equipped with fixed base 15 on the cooling ingot mould support vibrating device 3, and the top symmetry of fixed base 15 is equipped with adapter 11, the top of fixed base 15 is equipped with vibrations piece 10, and vibrations piece 10 inside is equipped with the adapter mounting groove, and the top of vibrations piece 10 is equipped with the linking groove 9, and the bottom central authorities of vibrations piece 10 are equipped with the electro-magnet, and the outside of electro-magnet is equipped with solenoid, and solenoid and fixed base 15 cooperation set up.
In the case of example 2,
the alloy casting crushing device 8 is provided with a cooling ingot mould 1, and an eccentric wheel type cooling ingot mould supporting vibration device 3 is arranged below the cooling ingot mould 1.
In the case of example 3,
the alloy casting crushing device 8 is provided with a cooling ingot mould 1, and a vibrating motor type cooling ingot mould supporting and vibrating device 3 is arranged below the cooling ingot mould 1.
The casting process of the ferroalloy direct casting and crushing device comprises the following steps: the casting process of the ingot mould is carried out after the iron alloy is discharged from the furnace, in the casting process, molten iron is paved in the forced cooling ingot mould 1 with a certain thickness, because the forced cooling is carried out, the flowing distance of the molten iron is shortened greatly compared with that of the casting process of a normal ingot mould, the solidification is started at a smaller distance, the cooling ingot mould 1 is provided with a cooling ingot mould supporting and vibrating device 3, a certain included angle is formed between the cooling ingot mould supporting and vibrating device 3 and the installation direction of the ingot mould, the cooling ingot mould supporting and vibrating device 3 vibrates at a set frequency, the ingot mould can vibrate up and down and simultaneously move the solidified iron alloy on the ingot mould forwards, the volume of the ingot mould is vacated for the molten iron cast afterwards, the casting of the molten iron can be continuously carried out, thus the molten iron on the ingot mould is continuously cast into the ingot mould, the molten iron on the ingot mould is always moved forwards, and is continuously moved forwards after a certain distance, and the continuous casting is ensured.
And after the alloy is solidified, the alloy continuously moves in a cooling ingot mould to be forcedly and rapidly cooled, and the alloy is cooled to reach the required temperature in a short time to reach the next working procedure.
The alloy continuously moves forwards and leaves the cooling ingot mould to come onto the crushing ingot mould, the crushing ingot mould is also provided with a set of vibration device, the vibration parameters of the vibration device are different from those of the cooling ingot mould, the alloy is more beneficial to crushing the alloy, the alloy moves forwards while vibrating on the crushing ingot mould, the alloy is shattered into small blocks in the moving process, and the vibration amplitude and frequency can enable the alloy to generate resonance, so that the crushing effect of the alloy is enhanced.
After the alloy is crushed to the specified granularity, the tail part of the vibrating ingot mould is also reached, the alloy is subjected to vibrating screening, qualified granularity is bagged, weighted and put in storage, and the alloy blocks with oversized granularity are returned for continuous crushing.
The device directly breaks the ferroalloy into qualified granularity blocks during casting, avoids product loss and environmental pollution caused by traditional manual breaking or mechanical breaking, improves the yield and improves the economic benefit.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a ferroalloy directly casts, breaker, includes alloy casting breaker (8), its characterized in that: be equipped with cooling ingot mould (1) on alloy casting breaker (8), the below of cooling ingot mould (1) is equipped with cooling ingot mould and supports vibrating device (3), and the left end top of cooling ingot mould (1) is equipped with chute (5), and the right-hand member below of cooling ingot mould (1) is equipped with broken ingot mould (2), the bottom of broken ingot mould (2) is equipped with broken ingot mould and supports vibrating device (4), and broken ingot mould supports vibrating device (4) and broken ingot mould (2) cooperation installation, the right-hand member below of broken ingot mould (2) is equipped with alloy groove (6), and alloy groove (6) are installed with the right-hand member cooperation of broken ingot mould (2).
2. The ferroalloy direct casting and crushing device according to claim 1, wherein: the cooling ingot mould (1) is internally provided with a cooling pipeline and a cooling system (7), and the cooling system (7) is arranged outside the ingot mould device and is connected with the cooling ingot mould through a high-pressure pipeline.
3. The ferroalloy direct casting and crushing device according to claim 1, wherein: the included angle between the cooling ingot mould (1) and the crushing ingot mould (2) and the horizontal plane is 0-10 degrees.
4. The ferroalloy direct casting and crushing device according to claim 1, wherein: the cooling ingot mould supports and is equipped with fixed base (15) on vibrating device (3), and the top symmetry of fixed base (15) is equipped with joint (11), and the inside central authorities of fixed base (15) are equipped with driving motor (14), the top of fixed base (15) is equipped with vibrations piece (10), and vibrations piece (10) are inside to be equipped with the joint mounting groove, and the top of vibrations piece (10) is equipped with linking groove (9), be equipped with swing arm A (12), swing arm B (13) between the pivot of joint and driving motor (14) of vibrations piece (10) bottom, adopt connecting axle swing joint between swing arm A (12), swing arm B (13), the one end of swing arm A (12) adopts linking axle swing joint with vibrations piece (10) bottom central authorities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320595522.5U CN219852042U (en) | 2023-03-23 | 2023-03-23 | Ferroalloy direct casting and crushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320595522.5U CN219852042U (en) | 2023-03-23 | 2023-03-23 | Ferroalloy direct casting and crushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219852042U true CN219852042U (en) | 2023-10-20 |
Family
ID=88322576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320595522.5U Active CN219852042U (en) | 2023-03-23 | 2023-03-23 | Ferroalloy direct casting and crushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219852042U (en) |
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2023
- 2023-03-23 CN CN202320595522.5U patent/CN219852042U/en active Active
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