CN219851439U - Long material top breakage detection packaging equipment - Google Patents

Abstract

The utility model discloses a long material top-breaking detection packaging device which comprises a frame, wherein a first feeding plate, a top-breaking device, a pulling device, an upper detection device, a lower detection device, a first taking and placing device, a flatness detection device and an automatic disc changing device are arranged on the frame. The utility model has the advantages of simple and convenient operation, high efficiency, high precision, difficult generation of misjudgment and the like, is convenient for automatic production of products in a connecting line and reduces the cost.

Description

Long material top breakage detection packaging equipment

Technical Field

The utility model relates to processing equipment for stamping long material products, in particular to packaging equipment for detecting the top breakage of long materials.

Background

At present, in the production process of precision electronic products, some stamping long material products are stamped and formed on a connecting material belt, such as long strip steel parts, and the long material products also need to be transferred to corresponding material parts such as films or adhesive films, the long material products need to be punched from the material belt, flatness of the long material products, upper and lower surface appearances of the products and the like are detected, whether the long material products are poor or not is determined, whether the long material products are qualified or not is determined, and then the qualified long material is packaged and stored. However, the traditional method is to manually detect bulk materials, manually judge whether the product is bad or not, reject the unqualified product, and then manually put the qualified product on a carrier tape for packaging, and the like, so that the operation is labor and effort consuming, the efficiency is very low, the precision is low, the misjudgment rate is high, the product yield is low, the manual demand is large, and the cost is high, and the problems of inconvenience in operation, low efficiency, low precision, low stability and reliability and the like exist in the traditional equipment, so that the increasingly high production demands cannot be met.

Disclosure of Invention

The utility model aims to provide a long material top breakage detection packaging device which can solve at least one of the technical problems, and the technical scheme of the utility model is as follows:

the utility model provides a long material top is broken to detect equipment for packing, which comprises a frame, be provided with first delivery sheet in the frame, top is broken the device, draw the material device, go up detection device, lower detection device, first get the blowing device, flatness detection device and automatic disc changer, draw the material device to pass first delivery sheet and top in proper order in the area, go up detection device and can detect the product on the area from the below of first delivery sheet, lower detection device can follow the top of first delivery sheet and detect the product on the area, top is broken the device and can follow the product and come down from the area, first get the blowing device and can get the product that the top is broken down to flatness detection device on, first get the blowing device and can get qualified product from flatness detection device and put to automatic disc changer on pack stack, first get the blowing device can get the product of disqualification and put to corresponding position from flatness detection device and collect.

In some embodiments, the frame is further provided with a second material taking and placing device, a waste box and a cutting die, the second material taking and placing device is used for taking and placing the broken product from the broken device onto the flatness detection device, the first material taking and placing device is used for taking and placing the qualified product from the flatness detection device onto the automatic tray changing device, the first material taking and placing device is used for taking and placing the unqualified product from the flatness detection device into the waste box, the first feeding plate, the broken device, the material pulling device and the cutting die are sequentially arranged, the cutting die is used for cutting off the waste belt, and one end, far away from the material pulling device, of the cutting die is provided with a first discharging groove.

In some embodiments, the flatness detection device comprises a first jig plate and a first detector positioned below the first jig plate, a first positioning groove for placing a product is formed in the first jig plate, and a second avoidance through hole corresponding to the first detector is formed in the first positioning groove.

In some embodiments, the upper surface of the first feeding plate is provided with a first groove body for the material belt to pass through, the bottom surface of the first groove body is provided with a first avoiding through hole corresponding to the lower detection device, and the frame is provided with a first supporting seat matched with the first feeding plate.

In some embodiments, the material pulling device comprises a first support, two first material pressing assemblies, a positioning material pressing assembly and a first driving mechanism are arranged on the first support, the two first material pressing assemblies and the positioning material pressing assembly are arranged along the conveying direction of the material belt, the positioning material pressing assembly is located between the two first material pressing assemblies, the two first material pressing assemblies can press the material belt to position, and after the positioning material pressing assembly positions the material belt, the two first material pressing assemblies loosen the material belt, and the first driving mechanism can drive the positioning material pressing assembly to reciprocate to linearly move to pull the material.

In some embodiments, the first picking and placing device comprises a first manipulator and a first variable-pitch suction assembly, the first manipulator is connected with the first variable-pitch suction assembly, and the first manipulator drives the first variable-pitch suction assembly to move so that the first variable-pitch suction assembly picks and places the product.

In some embodiments, the first variable-pitch suction assembly comprises a second bracket, a first guide rod, a scissors fork mechanism, a second driving mechanism and at least two first variable-pitch plates sequentially arranged along the first guide rod are arranged on the second bracket, the first variable-pitch plates at one end are fixed, the rest first variable-pitch plates are all in sliding connection with the first guide rod, the first variable-pitch plates far away from one end of the fixed first variable-pitch plates are connected with the second driving mechanism, each intersection of the scissors fork mechanism is connected with each first variable-pitch plate, a first suction nozzle for sucking products is arranged on each first variable-pitch plate, the second driving mechanism drives the first variable-pitch plates connected with the second driving mechanism to slide along the first guide rod, and the first variable-pitch plates connected with the second driving mechanism drive the rest first variable-pitch plates to slide along the first guide rod through the scissors fork mechanism to change the pitch.

In some embodiments, be provided with on the first delivery sheet and be used for with the material take matched with adjustable pinch roller subassembly, adjustable pinch roller subassembly includes first pinch roller, first pendulum mass, first regulating plate and first elastic component, first pinch roller is installed on first pendulum mass, first pendulum mass is articulated with first delivery sheet, first regulating plate is installed on first delivery sheet, first regulating plate is located one side of first pendulum mass, the position of first regulating plate can be adjusted and locked, first pendulum mass is connected through first elastic component with first regulating plate, under the effect of first elastic component, first pendulum mass elasticity is pressed on first regulating plate, the position of adjusting first regulating plate can drive first pendulum mass and rotate.

In some embodiments, one end of the first swing block is provided with a first screw post, the other end of the first swing block is provided with a first connecting shaft connected with the first pinch roller, the first screw post is hinged with the first swing block, and the first screw post is in threaded connection with the first feeding plate.

In some embodiments, one end of the first adjusting plate, which is far away from the first swinging block, is provided with a first oblong hole, the position of the first adjusting plate can be adjusted through the first oblong hole, the first elastic element is a spring, one end of the first adjusting plate, which is close to the first swinging block, is provided with a first connecting column connected with one end of the first elastic element and a first cambered surface matched with the first swinging block, and the first swinging block is provided with a second connecting column connected with the other end of the first elastic element.

The beneficial effects of the utility model are as follows: in the use, after long material product processing is accomplished on the material area, draw the material area to pass first delivery sheet and top disconnected device in proper order to the material area of material, the lower detection device of first delivery sheet below detects the lower surface of product on the material area, the last detection device of first delivery sheet top detects the upper surface of product on the material area, detect whether the outward appearance of product has the off normal, leak and paste etc. bad, then top disconnected device is the product after detecting the outward appearance again and is lifted off from the material area, first getting the blowing device again gets the product that the top disconnected off and puts on flatness detection device from top disconnected device, flatness detection device is qualified to detecting the planarization of product, according to the result of detection, first getting the blowing device and getting qualified product from flatness detection device and put to pack the automatic disc changer on, and pile up, and collect the first getting the blowing device and getting unqualified product and putting to corresponding position from flatness detection device, thereby realize the top of long material product and break, detection and packing, the operation is simple, and convenient, high-efficient, the production quality is realized, and the production quality is high and quality is easy, and production quality is high, and high quality is convenient, and production quality is more and easy and production quality is produced and more convenient.

In addition, in the technical scheme of the utility model, the technical scheme can be realized by adopting conventional means in the field without specific description.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural view of a long material top breakage detection packaging apparatus according to an embodiment of the present utility model.

Fig. 2 is a schematic partial structure of a long material top breakage detection packaging apparatus according to an embodiment of the present utility model.

Fig. 3 is a schematic structural view of a first feeding plate according to an embodiment of the present utility model.

FIG. 4 is a schematic diagram of an adjustable puck assembly according to one embodiment of the present utility model.

FIG. 5 is a schematic partial structural view of an adjustable puck assembly according to one embodiment of the present utility model.

Fig. 6 is a schematic structural view of a first adjusting plate according to an embodiment of the present utility model.

Fig. 7 is a schematic structural diagram of a pulling device according to an embodiment of the present utility model.

Fig. 8 is a schematic structural view of a first variable-pitch suction assembly according to an embodiment of the present utility model.

Fig. 9 is a schematic partial structure of a first variable-pitch suction assembly according to an embodiment of the present utility model.

Fig. 10 is a schematic structural view of a flatness detecting device according to an embodiment of the present utility model.

In the drawings, the reference numerals indicate that the frame 1, the first feeding plate 11, the first tank 111, the first avoidance through hole 112, the top breaking device 12, the second taking and placing device 13, the waste box 14, the cutting device 15, the first discharge chute 151, the adjustable pressing wheel assembly 16, the first pressing wheel 161, the first swinging block 162, the first adjusting plate 163, the first elastic piece 164, the first screw column 165, the first connecting shaft 166, the first supporting seat 17, the protective cover 18, the externally hung positive air pump 19, the material pulling device 2, the first bracket 21, the first material pressing assembly 22, the positioning pressing and pulling assembly 23, the first driving mechanism 24, the upper detecting device 3, the lower detecting device 4, the first taking and placing device 5, the first manipulator 51, the first variable-pitch material sucking assembly 52, the first variable-pitch plate 521, the first guide rod 522, the scissors fork mechanism 523, the second driving mechanism 524, the second bracket 163, the first elastic piece 526, the first chuck 527, the first connecting seat 528, the flatness detecting device 6, the first jig plate 61, the first positioning device 611, the first positioning groove 612, the first position detector 525 and the through hole 7.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are illustrative of some, but not all embodiments of the utility model and are not intended to limit the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "superior," "subordinate," "primary," "secondary," and the like are used for descriptive purposes only and may be used simply to more clearly distinguish between different components and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or communicating between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1 to 10, the long-material breakage detection packaging device according to the present utility model is schematically shown, and comprises a frame 1, a first feeding plate 11, a breakage device 12, a pulling device 2, an upper detection device 3, a lower detection device 4, a first material taking and placing device 5, a flatness detection device 6 and an automatic disc changing device 7 are arranged on the frame 1, the upper detection device 3 is located above the first feeding plate 11, the lower detection device 4 is located below the first feeding plate 11, the breakage device 12 and the pulling device 2 are usually sequentially arranged, the first material taking and placing device 5 is respectively matched with the breakage device 12, the flatness detection device 6 and the automatic disc changing device 7, the pulling device 2 is used for pulling a material belt to sequentially penetrate through the first feeding plate 11 and the breakage device 12, the breakage device 12 is used for taking and placing products from the material belt, the first material taking and placing device 5 is used for taking and placing the broken products onto the flatness detection device 6, the first material taking and placing device 5 can be stacked on the flatness detection device 6, the first material taking and placing device 5 can be used for automatically placing the products from the flatness detection device 6 to the automatic disc changing device 7, the automatic disc changing device can be stacked on the corresponding disc changing device 7, the automatic disc changing device can be stacked on the disc 6, and the automatic disc changing device can be stacked on the disc and the disc can be automatically placed on the disc after the disc changing device is completely stacked on the disc for the quality.

In the use, after long material product processing is accomplished on the material tape, draw the material tape to pass first delivery sheet 11 and top disconnected device 12 in proper order by draw device 2, the lower detection device 4 of first delivery sheet 11 below detects the lower surface of product on the material tape, go up detection device 3 of first delivery sheet 11 top detects the upper surface of product on the material tape, detect whether the outward appearance of product has the off-normal, leak paste etc. bad, then top disconnected device 12 will look behind the product that detects again and take the top disconnected from the material tape, first get the blowing device 5 again get the product that the top disconnected from top disconnected device 12 and put on flatness detection device 6, flatness detection device 6 is qualified for detecting the product, get and put on automatic disc changer 7 according to the result of detection, and first get the blowing device 5 and get the disqualified product and collect from flatness detection device 6 to corresponding position, automatic disc changer 7 is got to automatic disc changer 7, and automatic disc changer is convenient for realize high accuracy, the manufacturing and material handling is high, thereby the production disc changer is convenient for realize, the automatic disc changer is convenient for realize, the production is high in quality control and automatic disc changer, the production is easy to be manufactured and is good for the automatic disc changer is easy to be replaced, the production line is easy and is easy to be replaced.

The upper surface of first pay-off board 11 is provided with the first cell body 111 that is used for the material area to pass, and the bottom surface of first cell body 111 is provided with the corresponding first through-hole 112 of dodging of lower detection device 4, and the structure is compacter, stable. The upper sides of the two sides of the first groove body 111 can be further provided with pressing cover plates matched with the two sides of the material belt, so that the material belt can be conveyed along the first groove body 111 better, and the conveying device is more stable and reliable. The frame 1 is provided with the first supporting seats 17 matched with the first feeding plates 11, so that the operation is more convenient, and the number, arrangement and the like of the first supporting seats 17 are determined according to specific conditions.

The adjustable pinch roller assembly 16 which is matched with the material belt is arranged on the first feeding plate 11, the adjustable pinch roller assembly 16 comprises a first pinch roller 161, a first swinging block 162, a first adjusting plate 163 and a first elastic piece 164, the first pinch roller 161 is arranged on the first swinging block 162, the first swinging block 162 is hinged with the first feeding plate 11, the first swinging block 162 can rotate, the first adjusting plate 163 is arranged on the first feeding plate 11, the first adjusting plate 163 is located on one side of the first swinging block 162, the position of the first adjusting plate 163 can be adjusted and locked, and the first swinging block 162 is connected with the first adjusting plate 163 through the first elastic piece 164. In the working state, the first adjusting plate 163 is fixed, under the action of the first elastic piece 164, the first swinging block 162 is elastically pressed against the first adjusting plate 163, for example, the first swinging block 162 is obliquely pressed against one end of the first adjusting plate 163, the first pressing wheel 161 elastically presses the material belt conveyed on the first feeding plate 11, and the material belt is ensured to be adhered on the first feeding plate 11 for conveying, so that the material belt conveying device is safer and more reliable; when the pressure of the first pressing wheel 161 on the material belt is required to be regulated or the material belts with different specifications are required to be replaced, the first regulating plate 163 is moved firstly, under the action of the first elastic piece 164, along with the movement of the first regulating plate 163, the first swinging block 162 is pressed against the first regulating plate 163 to rotate, after the first swinging block 162 rotates to a proper position, the first regulating plate 163 is locked by using fasteners such as screws, so that the first pressing wheel 161 is ensured to better press the material belt, the operation is convenient, the application range is wide, and the like. The first pressing wheel 161 can also adopt nylon wheels and the like, so as to reduce the damage to the material belt and the like

One end of the first swinging block 162 is provided with a first screw column 165, the other end of the first swinging block 162 is provided with a first connecting shaft 166 connected with the first pressing wheel 161, the first screw column 165 is hinged with the first swinging block 162, the first screw column 165 is in threaded connection with the first feeding plate 11, the first swinging block 162 is provided with a connecting hole connected with the first screw column 165, the operation is more convenient, the structure is more stable, and the like.

One end of the first adjusting plate 163, which is far away from the first swing block 162, is provided with a first oblong hole, the first adjusting plate 163 is moved to a proper position, and then a fastener such as a screw is used to pass through the first oblong hole to be screwed with the first feeding plate 11 for locking, thereby adjusting the position of the first adjusting plate 163.

The first elastic component is the spring, such as extension spring, and the one end that first regulating plate 163 is close to first pendulum block 162 is provided with the first spliced pole of being connected with the one end of first elastic component 164, is provided with the second spliced pole of being connected with the other end of first elastic component 164 on the first pendulum block 162, and extension spring's both ends can be provided with the couple respectively, can also be provided with couple matched with cell body on the spliced pole, and the operation is simpler, convenient. One end of the first adjusting plate 163, which is close to the first swinging block 162, is provided with a first cambered surface matched with the first swinging block 162, so that the first swinging block 162 can be elastically pressed against the first adjusting plate 163 better.

The frame 1 can be further provided with a guide component matched with the first feeding plate 11, the guide component can guide the material belt, the material belt is guaranteed to be conveyed along the first feeding plate 11 better, the material belt is prevented from deviating and the like, the guide component can comprise a guide roller, two flange wheels are arranged on the guide roller, and the first material belt passes through the guide roller from the position between the two flange wheels.

The material pulling device 2 comprises a first support 21, two first material pressing assemblies 22, a positioning material pressing assembly 23 and a first driving mechanism 24 are arranged on the first support 21, the two first material pressing assemblies 22 and the positioning material pressing assembly 23 are arranged along the conveying direction of the material belt, the positioning material pressing assembly 23 is located between the two first material pressing assemblies 22, the first driving mechanism 24 is connected with the positioning material pressing assembly 23, the first driving mechanism 24 can drive the positioning material pressing assembly 23 to reciprocate in a linear mode, and the first driving mechanism 24 can adopt modes of an air cylinder, an oil cylinder, an electric cylinder, a screw mechanism, a linear module and the like, such as a linear module mode, and is more accurate and stable. When the material is pulled, the two first material pressing assemblies 22 press the material belt to be positioned, the positioning material pressing assemblies 23 press the material belt again, then the two first material pressing assemblies 22 release the material belt again, then the first driving mechanism 24 drives the positioning material pressing assemblies 23 to move linearly by one station distance, so that the positioning material pressing assemblies 23 stably pull the material belt to be conveyed forward by one station, then the two first material pressing assemblies 22 press the material belt again to be positioned, after the positioning material pressing assemblies 23 release the material belt, the first driving mechanism 24 drives the positioning material pressing assemblies 23 to return to the initial position, then the next material pulling is carried out, the material pulling process is continuously and repeatedly carried out, and therefore automatic positioning and accurate material pulling are achieved.

The first pressing assembly 22 comprises a first material supporting plate for a material belt to pass through, a first pressing plate located above the first material supporting plate, and a first lifting mechanism for pushing the first pressing plate to move up and down, and the material belt passes through the lower part of the first pressing plate along the first material supporting plate. The positioning pressing and pulling assembly 23 comprises a first support, the first driving mechanism 24 can drive the first support to reciprocate in a linear motion, a second material supporting plate used for allowing a material belt to pass through, a second pressing plate located above the second material supporting plate and a second lifting mechanism pushing the second pressing plate to move up and down are arranged on the first support, and the material belt passes through the second pressing plate along the second material supporting plate. The first lifting mechanism and the second lifting mechanism can adopt modes such as an air cylinder, an oil cylinder, an electric cylinder, a screw rod mechanism, a linear module and the like, for example, the mode of the air cylinder is adopted, and the lifting mechanism is simple and compact in structure, convenient to install and maintain, safe, environment-friendly and the like.

The first material taking and discharging device 5 comprises a first manipulator 51 and a first variable-pitch material sucking component 52, the first manipulator 51 can adopt a translation manipulator, a quick cam carrying manipulator, a swing arm manipulator, a six-axis manipulator and the like, the first manipulator 51 is connected with the first variable-pitch material sucking component 52, and the first manipulator 51 drives the first variable-pitch material sucking component 52 to move, so that the first variable-pitch material sucking component 52 can take and discharge products according to specific requirements.

As shown in fig. 8 and 9, the first pitch-changing suction assembly 52 includes a second bracket 525, a first guide rod 522, a scissor fork mechanism 523, a second driving mechanism 524, and four first pitch changing plates 521 sequentially disposed along the first guide rod 522 are disposed on the second bracket 525, wherein the first pitch changing plate 521 at one end is fixed, the remaining three first pitch changing plates 521 are slidably connected with two first guide rods 522, the first pitch changing plate 521 at one end far from the fixed first pitch changing plate 521 is connected with the second driving mechanism 524, each intersection of the scissor fork mechanism 523 is connected with each first pitch changing plate 521, the first pitch changing plate 521 is provided with a first suction nozzle 526 for sucking a product, the number and arrangement of the first suction nozzles 526 on the first pitch changing plate 521 are determined according to the specific situation, the number of the first pitch changing plates 521 is at least two, the number and arrangement of the first guide rods 522 can be increased or decreased appropriately according to the specific situation, and the second driving mechanism can adopt an electric cylinder, a linear module, etc. In the use process, the second driving mechanism 524 drives the first distance changing plates 521 connected with the second driving mechanism to slide along the two first guide rods 522, the first distance changing plates 521 connected with the second driving mechanism 524 drive the rest three first distance changing plates 521 to slide along the first guide rods 522 through the scissors fork mechanism 523, so that the mutual distance between the four first distance changing plates 521 is changed, and the four sucked products can be conveniently and sequentially placed into a tray in the automatic tray changing device 7 after being subjected to distance changing according to actual requirements, so that the operation is more convenient and the efficiency is higher. The second bracket 525 is further provided with a first chuck 527 and a first connecting seat 528, the first chuck 527 is connected with the first manipulator 51, and the first connecting seat 528 is connected with the output end of the first driving mechanism 24.

As shown in fig. 9, the scissor fork mechanism 523 includes eight pitch-changing long links, the eight pitch-changing long links are sequentially hinged in a crossing manner to form four crossing points, the four crossing points can be respectively connected with four first pitch-changing plates 521 through connecting pieces such as pins, and the distance between two adjacent crossing points is changed by changing the size of the crossing angle, so that the pitch change is realized.

The flatness detection device 6 comprises a first jig plate 61 and a first detector 62 positioned below the first jig plate 61, a first positioning groove 611 for placing products is formed in the first jig plate 61, a second avoiding through hole 612 corresponding to the first detector 62 is formed in the first positioning groove 611, the first detector 62 can adopt a 3D area array camera, and the flatness of the products in the first positioning groove 611 is scanned through the 3D area array camera, so that whether the flatness of the products is qualified or not is detected, and the flatness detection device is more accurate and reliable. The shape, number, arrangement and the like of the first positioning groove 611 are determined according to specific conditions, guide posts can be arranged around the first positioning groove 611, products can be placed into the first positioning groove 611 better, supporting blocks and the like matched with the products can be arranged around the bottom of the second avoiding through hole 612, and the first detector 62 can also adopt a CCD camera, a line laser instrument, a 3D scanner, a three-dimensional intelligent sensor or other suitable detection mechanisms.

The structure of the upper detection device 3 and the structure of the lower detection device 4 are basically consistent, the upper detection device 3 and the lower detection device 4 are common mechanisms in the prior art, for example, a camera shooting detection mode is adopted, a camera is installed on a corresponding support, a CCD camera and the like can be adopted, a light source matched with the camera, a sliding table for adjusting the position of the camera, a linear module and the like can be further arranged on the support, the camera can also adopt detection mechanisms such as a linear laser instrument, a 3D scanner, a 3D area array camera, a three-dimensional intelligent sensor and the like, and the light source can be a coaxial light source, an annular light source, a strip light source, a backlight source, a surface light source and the like.

In order to improve efficiency, convenient operation and the like, the rack 1 is further provided with a second material taking and placing device 13, a waste box 14 and a cutting-off die 15, the second material taking and placing device 13 is basically consistent with the first material taking and placing device 5 in structure, the second material taking and placing device 13 is used for taking and placing a broken product from the broken device 12 to the flatness detection device 6, the first material taking and placing device 5 is used for taking and placing a qualified product from the flatness detection device 6 to the automatic disc changing device 7, and the first material taking and placing device 5 is used for taking and placing a disqualified product from the flatness detection device 6 to the waste box 14, so that the operation is more convenient and the efficiency is higher. The first feeding plate 11, the top breaking device 12, the material pulling device 2 and the cutting die 15 are sequentially arranged, the cutting die 15 is used for cutting off the waste material belt according to requirements, one end, away from the material pulling device 2, of the cutting die 15 is provided with a first discharging groove 151, the first discharging groove 151 is convenient for discharging the cut-off waste material belt, and a collecting box can be further connected to an outlet of the first discharging groove 151. The breaking device 12 and the cutting die 15 are common mechanisms in the prior art, for example, a cutter and a driving mechanism for driving the cutter to move for cutting are respectively arranged on the breaking device 12 and the cutting die 15, and the driving mechanism can be an oil cylinder, an air cylinder and the like.

The disc changer 7 is a common mechanism in the art and will not be described in detail here. Generally, automatic disc changer 7 includes the tray subassembly, receive the dish subassembly, the play dish moves material subassembly and keeps off a set locating component, the tray subassembly is with empty charging tray and is placed on the play dish moves material subassembly one by one in proper order, the play dish moves the material subassembly and moves empty charging tray to the balance packing station earlier, keep off a set locating component and fix a position the empty charging tray, after first get the blowing device 5 will qualified product and fill empty charging tray, the play dish moves the material subassembly and will balance the charging tray of full product again and move to the position corresponding with the dish subassembly, the dish subassembly will balance the charging tray of full product again stacks together in proper order.

The frame 1 can be provided with a protective cover 18, an electrical cabinet, an externally hung vacuum pump 19 and the like, corresponding devices are all located in the protective cover 18, a liquid crystal display screen, a multi-layer warning lamp, a safety grating located at an upper material loading and unloading station and the like can be further arranged on the protective cover 18, and the operation is more convenient, safer and more reliable. The bottom of the frame 1 can be provided with trundles with adjusting blocks, so that the whole movement and leveling of the equipment are facilitated, the operation is convenient, and the flexibility and stability of the equipment are improved.

Compared with the prior art, the utility model has the advantages that: the utility model can realize the automatic jacking and cutting, detection and packaging integrated production and processing of long material products, has simple and convenient operation, simple, compact and stable structure, small volume, low labor intensity, saving manpower and material resources, high efficiency, high precision, difficult generation of misjudgment and the like, thereby improving the production efficiency, the quality, the yield and the like of the products, having high safety, stability and reliability, being convenient for production control and automatic line production of the products, reducing the cost and meeting the higher and higher production demands.

The foregoing description of the embodiments of the present utility model is merely illustrative of the technical solutions of the present utility model and not limiting thereof, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept of the present utility model, and all such modifications and substitutions shall fall within the scope of the appended claims. In this case, all details may be replaced with equivalent elements, and the materials, shapes and sizes may be arbitrary.

Claims (10)

1. The utility model provides a long material top is broken to detect equipment for packing, its characterized in that, including frame (1), be provided with first delivery board (11) on frame (1), top breaking device (12), draw material device (2), go up detection device (3), lower detection device (4), first get blowing device (5), flatness detection device (6) and automatic disc changer (7), draw material device (2) can pull the material area and pass in proper order first delivery board (11) with top breaking device (12), go up detection device (3) can follow the below of first delivery board (11) detects the product on the material area, lower detection device (4) can follow the top of first delivery board (11) detects the product on the material area, top breaking device (12) can be with the product follow the material area and take down, first get blowing device (5) can get the product that will take down to flatness detection device (6) pass in proper order first delivery device (6) can take down the product from the top breaking device (6) can be with the product take down from the top breaking device (6) and take down the product (6) can be carried out the device and take down from the top of material device (6) and take down the product (6) to the top device can be up to the quality of product (6) and take up the product to the quality (6) and take up the product from the device.

2. The long-material top-breaking detection packaging device according to claim 1, characterized in that a second material taking and placing device (13), a waste box (14) and a cutting die (15) are further arranged on the frame (1), the second material taking and placing device (13) is used for taking and placing a broken product from the top-breaking device (12) onto the flatness detection device (6), the first material taking and placing device (5) is used for taking and placing a qualified product from the flatness detection device (6) onto the automatic disc changing device (7), the first material taking and placing device (5) is used for taking and placing a disqualified product from the flatness detection device (6) into the waste box (14), the first material feeding plate (11), the top-breaking device (12), the material pulling device (2) and the cutting die (15) are sequentially arranged, the cutting die (15) is used for cutting a waste strip, and the cutting die (15) is far away from a first material discharging groove (151) arranged at one end of the flatness detection device (6).

3. The long material top breakage detection packaging device according to claim 1, wherein the flatness detection device (6) comprises a first jig plate (61) and a first detector (62) located below the first jig plate (61), a first positioning groove (611) for placing a product is formed in the first jig plate (61), and a second avoidance through hole (612) corresponding to the first detector (62) is formed in the first positioning groove (611).

4. The long material top breakage detection packaging device according to claim 1, wherein a first groove body (111) used for a material belt to pass through is arranged on the upper surface of the first feeding plate (11), a first avoidance through hole (112) corresponding to the lower detection device (4) is arranged on the bottom surface of the first groove body (111), and a first supporting seat (17) matched with the first feeding plate (11) is arranged on the frame (1).

5. The long material top breakage detection packaging device according to claim 1, wherein the material pulling device (2) comprises a first bracket (21), two first material pressing assemblies (22), a positioning material pressing assembly (23) and a first driving mechanism (24) are arranged on the first bracket (21), the two first material pressing assemblies (22) and the positioning material pressing assembly (23) are arranged along the conveying direction of a material belt, the positioning material pressing assembly (23) is located between the two first material pressing assemblies (22), the two first material pressing assemblies (22) can press the material belt for positioning, and after the positioning material pressing assembly (23) positions the material belt for pressing, the two first material pressing assemblies (22) release the material belt, and the first driving mechanism (24) can drive the positioning material pressing assembly (23) to reciprocate to linearly move for material pulling.

6. The long material top breakage detection packaging device according to claim 1, wherein the first material taking and placing device (5) comprises a first manipulator (51) and a first variable-pitch material sucking assembly (52), the first manipulator (51) is connected with the first variable-pitch material sucking assembly (52), and the first manipulator (51) drives the first variable-pitch material sucking assembly (52) to move so that the first variable-pitch material sucking assembly (52) takes and places products.

7. The long-material top breakage detection packaging device according to claim 6, wherein the first displacement suction assembly (52) comprises a second bracket (525), a first guide rod (522), a scissor fork mechanism (523), a second driving mechanism (524) and at least two first displacement plates (521) which are sequentially arranged along the first guide rod (522) are arranged on the second bracket (525), the first displacement plate (521) at one end is fixed and fixed, the rest of the first displacement plates (521) are in sliding connection with the first guide rod (522), the first displacement plates (521) far away from one end of the fixed first displacement plates (521) are connected with the second driving mechanism (524), each intersection of the scissor fork mechanism (523) is connected with each first displacement plate (521), a first suction nozzle (526) for sucking a product is arranged on the first displacement plate (521), and the second driving mechanism (524) is connected with the first guide rod (521) along the first displacement plates (521) by the sliding mechanism (521).

8. The long material breakage detection package device according to any one of claims 1 to 7, characterized in that an adjustable pinch roller assembly (16) for cooperating with a material strip is provided on the first feeding plate (11), the adjustable pinch roller assembly (16) comprising a first pinch roller (161), a first swinging block (162), a first adjusting plate (163) and a first elastic member (164), the first pinch roller (161) being mounted on the first swinging block (162), the first swinging block (162) being hinged to the first feeding plate (11), the first adjusting plate (163) being mounted on the first feeding plate (11), the first adjusting plate (163) being located on one side of the first swinging block (162), the position of the first adjusting plate (163) being adjustable and lockable, the first swinging block (162) being connected to the first adjusting plate (163) by means of the first elastic member (164), the first swinging block (163) being driven by the first elastic member (164) against the first adjusting plate (162).

9. The long material top breakage detection packaging device according to claim 8, wherein one end of the first swinging block (162) is provided with a first screw column (165), the other end of the first swinging block (162) is provided with a first connecting shaft (166) connected with the first pressing wheel (161), the first screw column (165) is hinged with the first swinging block (162), and the first screw column (165) is in threaded connection with the first feeding plate (11).

10. The long material top breakage detection packaging device according to claim 9, wherein one end of the first adjusting plate (163) away from the first swinging block (162) is provided with a first oblong hole, the position of the first adjusting plate (163) can be adjusted through the first oblong hole, the first elastic element is a spring, one end of the first adjusting plate (163) close to the first swinging block (162) is provided with a first connecting column connected with one end of the first elastic element (164) and a first cambered surface matched with the first swinging block (162), and the first swinging block (162) is provided with a second connecting column connected with the other end of the first elastic element (164).