CN219798623U - Leakage detection system for cooling water pipe of primary cooler - Google Patents

Leakage detection system for cooling water pipe of primary cooler Download PDF

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Publication number
CN219798623U
CN219798623U CN202320963878.XU CN202320963878U CN219798623U CN 219798623 U CN219798623 U CN 219798623U CN 202320963878 U CN202320963878 U CN 202320963878U CN 219798623 U CN219798623 U CN 219798623U
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pipe
cooling water
primary cooler
cooling
outlet
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CN202320963878.XU
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Chinese (zh)
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骆丛兵
刘博�
颜超
刘学斌
李成才
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Lysteel Co Ltd
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Lysteel Co Ltd
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Abstract

The utility model provides a leakage detection system for a cooling water pipe of a primary cooler, which comprises a cooling pipeline mechanism, a pipeline assembly, a primary cooler body and a leakage detection mechanism, wherein the cooling pipeline mechanism comprises an inlet end and an outlet end, the pipeline assembly comprises a cooling water input pipe and a cooling water output pipe, a cooling water inlet and a cooling water outlet are formed in the side wall of the primary cooler body, a liquid outlet is further formed in the bottom of the side wall of the primary cooler body, the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipeline mechanism through the cooling water inlet, the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipeline mechanism through the cooling water outlet, the leakage detection mechanism is a transparent pipe, the bottom end of the transparent pipe is communicated with the cooling water input pipe, and the top of the transparent pipe is in an opening shape, and the height of the transparent pipe is matched with the height of the cooling pipeline mechanism. So need not to carry out whole maintenance through the mechanism of leaking hunting, its time of leaking hunting is shorter, can find out the position of the horizontal pipe of damaged cooling water fast, has avoided whole change simultaneously, has practiced thrift the cost.

Description

Leakage detection system for cooling water pipe of primary cooler
Technical Field
The utility model relates to the technical field of primary coolers, in particular to a leakage detection system for a cooling water pipe of a primary cooler.
Background
The primary cooler is one of important equipment in a coking recovery workshop, and is used for cooling and washing coke oven gas, a plurality of transverse pipes are arranged in the primary cooler during operation of the primary cooler and are used for communicating cooling water for indirect heat exchange, when a certain transverse pipe is perforated, the cooling water is broken to cause leakage of the cooling water to enter the primary cooler, the cooling water in the cooling water pipe is reduced, the condensate volume in the primary cooler is increased, and then the ammonia distillation wastewater treatment capacity is increased.
In the prior art, due to the fact that the number of the transverse pipes is large and the workload of detection is large, the fact that the transverse pipes are perforated and broken cannot be judged directly, and therefore a method of integrally overhauling or collectively replacing the transverse pipes is generally adopted, a large amount of labor and time are needed, and cost is high.
In view of the foregoing, it is desirable to provide a primary cooler cooling water pipe leak detection system that overcomes or at least alleviates the above-mentioned drawbacks.
Disclosure of Invention
The utility model mainly aims to provide a leakage detection system for a cooling water pipe of a primary cooler, which is used for solving the problems that a great deal of labor and time are required and the cost is high because a method of integrally overhauling or collectively replacing a transverse pipe is adopted when the transverse pipe is perforated and broken in the prior art.
In order to achieve the above purpose, the utility model provides a leakage detection system for a cooling water pipe of a primary cooler, which comprises a cooling pipeline mechanism, a pipeline assembly, a primary cooler body and a leakage detection mechanism for detecting the leakage condition of the cooling pipeline mechanism, wherein the cooling pipeline mechanism is arranged in the primary cooler body; wherein the cooling conduit means comprises an inlet end and an outlet end; the pipeline assembly comprises a cooling water input pipe and a cooling water output pipe, a cooling water inlet and a cooling water outlet are formed in the side wall of the primary cooler body, a liquid outlet is further formed in the bottom of the side wall of the primary cooler body, the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipeline mechanism through the cooling water inlet, and the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipeline mechanism through the cooling water outlet; the leakage detection mechanism is arranged on one side of the cooling pipeline mechanism, the leakage detection mechanism is a transparent pipe, the bottom end of the transparent pipe is communicated with the cooling water input pipe, the top of the transparent pipe is in an opening shape, and the height of the transparent pipe is matched with the height of the cooling pipeline mechanism.
Preferably, the pipeline assembly further comprises a steam input pipe, a steam inlet is further formed in the bottom of the side wall of the primary cooler body, and the bottom of the side wall of the primary cooler body is communicated with the steam input pipe through the steam inlet.
Preferably, the transparent tube is disposed adjacent to the cooling water inlet.
Preferably, the pipeline assembly further comprises a liquid discharging pipe, and the liquid discharging pipe is communicated with the bottom of the primary cooler body through the liquid outlet.
Preferably, the cooling pipeline mechanism comprises a plurality of transverse pipes which are sequentially distributed along the height direction of the primary cooler body, and every two adjacent transverse pipes are communicated with each other, wherein one end of each transverse pipe which is positioned at the bottommost part is connected with an outlet of the cooling water input pipe through the cooling water inlet, and one end of each transverse pipe which is positioned at the topmost part is connected with an inlet of the cooling water output pipe through the cooling water outlet.
Preferably, the transparent tube is a PVC hose.
Preferably, the cooling water input pipe is provided with one of a solenoid valve and a gate valve.
Preferably, the pipeline assembly further comprises a raw gas input pipe, the top of the primary cooler body is provided with raw gas holes, and the raw gas input pipe is communicated with the top of the primary cooler body through the raw gas holes.
Preferably, the bottom of the primary cooler body is further provided with a tar communicating hole, and the tar communicating hole is used for communicating the bottom of the primary cooler body with a tar.
Preferably, the diameter of the transparent pipe is 1.5 cm-8 cm.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model provides a leakage detection system for a cooling water pipe of a primary cooler, which comprises a cooling pipeline mechanism, a pipeline assembly, a primary cooler body and a leakage detection mechanism, wherein the cooling pipeline mechanism comprises an inlet end and an outlet end, the pipeline assembly comprises a cooling water input pipe and a cooling water output pipe, a cooling water inlet and a cooling water outlet are formed in the side wall of the primary cooler body, a liquid outlet is further formed in the bottom of the side wall of the primary cooler body, the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipeline mechanism through the cooling water inlet, the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipeline mechanism through the cooling water outlet, the leakage detection mechanism is arranged on one side of the cooling pipeline mechanism, the bottom end of the transparent pipe is communicated with the cooling water input pipe, the top of the transparent pipe is in an opening shape, and the height of the transparent pipe is matched with the height of the cooling pipeline mechanism. So need not to carry out whole maintenance through the mechanism of leaking hunting, its time of leaking hunting is shorter, can find out the position of the horizontal pipe of damaged cooling water fast, has avoided whole change simultaneously, has practiced thrift the cost.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of an application scenario of an overall structure in an embodiment of the present utility model;
fig. 2 is a schematic diagram of the pipeline of fig. 1.
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Reference numerals illustrate:
10. a cooling pipe mechanism; 20. a conduit assembly; 210. a cooling water input pipe; 220. a cooling water output pipe; 230. a steam input pipe; 240. a liquid discharging pipe; 250. raw gas input pipe; 30. a primary cooler body; 40. a leak detection mechanism; 410. a transparent tube.
Detailed Description
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
Referring to fig. 1-2, a leakage detection system for a cooling water pipe of a primary cooler according to an embodiment of the present utility model includes a cooling pipe mechanism 10, a pipe assembly 20, a primary cooler body 30, and a leakage detection mechanism 40 for detecting a leakage condition of the cooling pipe mechanism 10, wherein the cooling pipe mechanism 10 is built in the primary cooler body 30. Firstly, it should be noted that, unlike the prior art, due to the large number of transverse pipes and large workload of detection, it is not possible to directly determine which transverse pipe is perforated or broken, so that a method of integrally repairing or collectively replacing the transverse pipes is generally adopted, thus requiring a large amount of labor and time, and having a large cost. The utility model solves the defects in the prior art by arranging the leakage detection system of the cooling water pipe of the primary cooler. The method comprises the following steps:
the cooling duct mechanism 10 includes an inlet end and an outlet end; the pipeline assembly 20 comprises a cooling water input pipe 210 and a cooling water output pipe 220, a cooling water inlet and a cooling water outlet are formed in the side wall of the primary cooler body 30, a liquid outlet is further formed in the bottom of the side wall of the primary cooler body 30, the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipeline mechanism 10 through the cooling water inlet, and the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipeline mechanism 10 through the cooling water outlet.
Specifically, the cooling pipe mechanism 10 is a transverse pipe structure for communicating cooling water in the primary cooler, and is internally arranged in the primary cooler body 30; the pipe assembly 20 is used as a communication device with an external medium, and comprises a cooling water input pipe 210 and a cooling water output pipe 220, wherein the cooling water input pipe 210 is used for being connected with external cooling water, the cooling water output pipe 220 is used for supplying the cooling water in the cooling pipe mechanism 10 to flow out, and for facilitating the installation of the cooling water input pipe 210 and the cooling water output pipe 220, a cooling water inlet and a cooling water outlet are formed in the side wall of the primary cooler body 30, so that the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipe mechanism 10 through the cooling water inlet, and the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipe mechanism 10 through the cooling water outlet.
The leak detection mechanism 40 is disposed on one side of the cooling pipe mechanism 10, the leak detection mechanism 40 is a transparent pipe 410, the bottom end of the transparent pipe 410 is communicated with the cooling water input pipe 210, the top of the transparent pipe 410 is in an opening shape, and the height of the transparent pipe 410 is matched with the height of the cooling pipe mechanism 10.
In detail, the leak detection mechanism 40 is used for detecting the leakage situation of the cooling pipe mechanism 10, in the present utility model, the leak detection mechanism 40 utilizes the communicating vessel principle, the bottom end of the leak detection mechanism 40 is communicated with the cooling water input pipe 210, when cooling water is input into the cooling pipe mechanism 10 through the cooling water input pipe 210, the liquid level of the leak detection mechanism 40 is always consistent with the cooling water level in the cooling pipe mechanism 10 because the leak detection mechanism 40 is communicated with the cooling water input pipe 210, when the liquid level reaches a certain height, the liquid outlet has cooling water flowing out, which means that a transverse pipe in the cooling pipe mechanism 10 at the height has perforation and rupture, so that part of cooling water leaks into the primary cooler body 30 through the rupture, and then flows out through the liquid outlet, so that the position of the damaged cooling pipe mechanism 10 can be determined through the liquid level in the leak detection mechanism 40, and the cooling pipe mechanism 10 at the height only needs to be overhauled.
In a preferred embodiment of the present utility model, the leak detection mechanism 40 is a transparent tube 410, the transparent tube 410 is convenient for observing the liquid level from the outside in real time, so that the height position of the cooling water in the cooling pipe mechanism 10 when the cooling water flows out from the liquid outlet is obtained by comparison, and since the cooling pipe mechanism 10 has a certain height, if the height of the transparent tube 410 is insufficient, the damage condition of the cooling pipe mechanism 10 at the position of the transparent tube 410 cannot be detected, so that the height of the transparent tube 410 needs to be matched with the height of the cooling pipe mechanism 10, and the matching arrangement means that the top of the transparent tube 410 is level with the height of the top of the cooling pipe mechanism 10, so that the damage condition of each position of the cooling pipe mechanism 10 can be obtained by the transparent tube 410.
As a preferred embodiment of the present utility model, the pipe assembly 20 further includes a steam input pipe 230, a steam inlet is further formed at the bottom of the sidewall of the primary cooler body 30, and the bottom of the sidewall of the primary cooler body 30 is communicated with the steam input pipe 230 through the steam inlet. It should be noted that, the pipe assembly 20 further includes a steam input pipe 230, the steam input pipe 230 is used for introducing steam to clean the primary cooler body 30 in the application of the primary cooler, in order to facilitate the installation of the steam input pipe 230, a steam inlet is further provided at the bottom of the sidewall of the primary cooler body 30, and the bottom of the sidewall of the primary cooler body 30 is communicated with the steam input pipe 230 through the steam inlet; in addition, in the present utility model, the steam input pipe 230 may be used to further detect that a hole or a crack is formed in a specific cross pipe of the cooling pipe mechanism 10, when the height position of the damaged cooling pipe mechanism 10 is obtained through the transparent pipe 410, a serviceman may disassemble the shell of the primary cooler body 30 at the height position, and access the steam into the primary cooler body 30 through the steam input pipe 230, and by observing that a certain cross pipe in the cooling pipe mechanism 10 is exposed, it is possible to obtain which cross pipe is perforated or cracked, and then repair the damaged cross pipe, so that the damaged cross pipe can be accurately replaced or repaired, avoiding the whole replacement and repair in the prior art, thereby saving a lot of time, manpower and economic cost.
As a preferred embodiment of the present utility model, the transparent tube 410 is disposed near the cooling water inlet. It should be noted that the placement of the transparent tube 410 near the cooling water inlet may allow for easier comparison of the height of the damage to the cooling pipe arrangement 10 when viewing the liquid level, thereby making the viewing more direct.
As a preferred embodiment of the present utility model, the pipe assembly 20 further includes a liquid-discharging pipe 240, and the liquid-discharging pipe 240 is disposed at the bottom of the primary cooler body 30 through the liquid outlet. It should be noted that the liquid outlet pipe 240 is disposed in communication with the liquid outlet, so that the leaked cooling water can be connected to a designated position through the liquid outlet pipe 240 while the leakage condition is convenient to be observed, thereby avoiding the waste of the cooling water and preventing the leakage from all around.
As a preferred embodiment of the present utility model, the cooling pipe mechanism 10 includes a plurality of transverse pipes sequentially arranged along the height direction of the primary cooler body 30, and each two adjacent transverse pipes are disposed in a communicating manner, wherein one end of the transverse pipe located at the bottommost part is connected to the outlet of the cooling water input pipe 210 through the cooling water inlet, and one end of the transverse pipe located at the topmost part is connected to the inlet of the cooling water output pipe 220 through the cooling water outlet. It is noted that, the cooling pipe mechanism 10 in the primary cooler includes a plurality of transverse pipes sequentially arranged along the height direction of the primary cooler body 30, and two adjacent transverse pipes are arranged in a communicating manner between the middle parts of each transverse pipe, so that cooling water flows in from the cooling water inlet and flows out from the cooling water outlet through the transverse pipes communicated with the middle parts, therefore, one end of the transverse pipe located at the bottommost part is connected with the outlet of the cooling water input pipe 210 through the cooling water inlet, and one end of the transverse pipe located at the topmost part is connected with the inlet of the cooling water output pipe 220 through the cooling water outlet.
Further, the transparent tube 410 is a PVC hose. It should be noted that, the PVC hose has smooth wall, good water delivery effect, light weight, good flexibility and no brittle fracture, thereby being convenient for being vertically arranged on one side of the primary cooler body 30.
Further, the cooling water input pipe 210 is provided with one of a solenoid valve and a gate valve. It should be noted that, an electromagnetic valve or a gate valve is provided on the cooling water input pipe 210 so as to close the cooling water input pipe 210 through the electromagnetic valve or the gate valve in time after the damaged position of the cooling pipe mechanism 10 is found, thereby avoiding the waste of cooling water and facilitating the next step of maintenance work.
Further, the pipe assembly 20 further includes a raw gas input pipe 250, the top of the primary cooler body 30 has raw gas holes, and the raw gas input pipe 250 is communicated with the top of the primary cooler body 30 through the raw gas holes. It should be noted that, the pipe assembly 20 further includes a raw gas input pipe 250, the raw gas input pipe 250 is used for accessing raw gas, and the accessed raw gas is cooled by the cooling pipe mechanism 10, so the top of the primary cooler body 30 is usually provided with raw gas holes, so that the top of the primary cooler body 30 is communicated with the raw gas input pipe 250 through the raw gas holes.
Further, the bottom of the primary cooler body 30 is further provided with a tar communicating hole, and the tar communicating hole is used for communicating the bottom of the primary cooler body 30 with a tar. It should be noted that, after the raw gas is cooled by the primary cooler, the raw gas flows into the tar device through the tar device communication hole at the bottom of the primary cooler body 30 for purification treatment.
Further, the diameter of the transparent tube 410 is 1.5cm to 8cm. It can be appreciated that the transparent tube 410 is used for observing the liquid level during leak detection, so that a larger tube diameter is not required, and the cooling water amount in the transparent tube 410 can be reduced to increase the rising speed of the liquid level to keep consistent, thereby increasing the leak detection efficiency.
For the convenience of understanding of the person skilled in the art, the operation steps of the leakage detection system for the cooling water pipe of the primary cooler in the utility model are as follows:
firstly, closing a raw gas input pipe 250 channel to stop gas from entering a primary cooler body 30, emptying the primary cooler body 30 to cool original cooling water in a pipeline mechanism 10, and simultaneously closing a cooling water input pipe 210 channel, a cooling water output pipe 220 channel, a steam input pipe 230 channel and a tar communicating channel after the cooling water is emptied; secondly, the transparent pipe 410 is vertically placed, and the solenoid valve of the cooling water input pipe 210 is slowly opened, at this time, cooling water slowly flows into the cooling pipe mechanism 10 while paying attention to the liquid level of the transparent pipe 410 and whether or not water flows out of the drain pipe 240; when the liquid level in the transparent pipe 410 is found to be at a certain height, the lower liquid pipe 240 is provided with water flow, at this time, the channel of the cooling water input pipe 210 is immediately closed to stop the input of the cooling water, and a maintenance person is arranged to compare the liquid level display position of the transparent pipe 410 with the position of the cooling pipe mechanism 10, and the current layer shell is disassembled; finally, a channel of the steam input pipe 230 is opened to introduce steam, and the steam in a certain transverse pipe is observed to emit, so that the damaged transverse pipe can be obtained specifically and maintained; it is worth mentioning that after the maintenance, the above steps can be repeated to continue to detect the cross pipe leakage situation above the position.
The foregoing description is only of the preferred embodiments of the present utility model, and is not intended to limit the scope of the utility model, but rather is intended to cover any equivalents of the structures or equivalent processes disclosed herein or in the alternative, which may be employed directly or indirectly in other related arts.

Claims (10)

1. The leakage detection system for the cooling water pipe of the primary cooler is characterized by comprising a cooling pipeline mechanism, a pipeline assembly, a primary cooler body and a leakage detection mechanism for detecting the leakage condition of the cooling pipeline mechanism, wherein the cooling pipeline mechanism is arranged in the primary cooler body; wherein,,
the cooling pipeline mechanism comprises an inlet end and an outlet end;
the pipeline component comprises a cooling water input pipe and a cooling water output pipe, a cooling water inlet and a cooling water outlet are arranged on the side wall of the primary cooler body, a liquid outlet is also arranged at the bottom of the side wall of the primary cooler body, wherein,
the outlet of the cooling water input pipe is communicated with the inlet end of the cooling pipeline mechanism through the cooling water inlet, and the inlet of the cooling water output pipe is communicated with the outlet end of the cooling pipeline mechanism through the cooling water outlet;
the leakage detection mechanism is arranged on one side of the cooling pipeline mechanism, the leakage detection mechanism is a transparent pipe, the bottom end of the transparent pipe is communicated with the cooling water input pipe, the top of the transparent pipe is in an opening shape, and the height of the transparent pipe is matched with the height of the cooling pipeline mechanism.
2. The primary cooler cooling water pipe leak detection system of claim 1, wherein the pipe assembly further comprises a steam input pipe, a steam inlet is further formed in the bottom of the side wall of the primary cooler body, and the bottom of the side wall of the primary cooler body is communicated with the steam input pipe through the steam inlet.
3. The primary cooler cooling water pipe leak detection system of claim 2, wherein the transparent pipe is disposed proximate the cooling water inlet.
4. The primary cooler cooling water pipe leak detection system of claim 1, wherein the pipe assembly further comprises a liquid down pipe, the liquid down pipe being disposed in communication with the bottom of the primary cooler body through the liquid outlet.
5. The primary cooler cooling water pipe leakage detection system according to claim 1, wherein the cooling pipeline mechanism comprises a plurality of transverse pipes which are sequentially distributed along the height direction of the primary cooler body, the middle parts of every two adjacent transverse pipes are communicated, one end of the transverse pipe positioned at the bottommost part is connected with the outlet of the cooling water input pipe through the cooling water inlet, and one end of the transverse pipe positioned at the topmost part is connected with the inlet of the cooling water output pipe through the cooling water outlet.
6. The primary cooler cooling water pipe leak detection system of claim 3, wherein the transparent pipe is a PVC hose.
7. The primary cooler cooling water pipe leak detection system of claim 1, wherein the cooling water input pipe is provided with one of a solenoid valve or a gate valve.
8. The primary cooler cooling water pipe leak detection system of claim 1, wherein the pipeline assembly further comprises a raw gas input pipe, the top of the primary cooler body is provided with raw gas holes, and the raw gas input pipe is communicated with the top of the primary cooler body through the raw gas holes.
9. The primary cooler cooling water pipe leak detection system of claim 1, wherein the bottom of the primary cooler body is further provided with a tar communicating hole, and the tar communicating hole is used for communicating the bottom of the primary cooler body with a tar.
10. The leakage detection system for the cooling water pipe of the primary cooler according to claim 3, wherein the pipe diameter of the transparent pipe is 1.5 cm-8 cm.
CN202320963878.XU 2023-04-25 2023-04-25 Leakage detection system for cooling water pipe of primary cooler Active CN219798623U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320963878.XU CN219798623U (en) 2023-04-25 2023-04-25 Leakage detection system for cooling water pipe of primary cooler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320963878.XU CN219798623U (en) 2023-04-25 2023-04-25 Leakage detection system for cooling water pipe of primary cooler

Publications (1)

Publication Number Publication Date
CN219798623U true CN219798623U (en) 2023-10-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320963878.XU Active CN219798623U (en) 2023-04-25 2023-04-25 Leakage detection system for cooling water pipe of primary cooler

Country Status (1)

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CN (1) CN219798623U (en)

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