CN219716580U - Production line of enameled wire - Google Patents
Production line of enameled wire Download PDFInfo
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- CN219716580U CN219716580U CN202320983319.5U CN202320983319U CN219716580U CN 219716580 U CN219716580 U CN 219716580U CN 202320983319 U CN202320983319 U CN 202320983319U CN 219716580 U CN219716580 U CN 219716580U
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- wire
- cooling
- enameled wire
- enameled
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 62
- 239000011248 coating agent Substances 0.000 claims abstract description 34
- 238000000576 coating method Methods 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 10
- 239000004917 carbon fiber Substances 0.000 claims abstract description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 210000001503 joint Anatomy 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003973 paint Substances 0.000 claims abstract description 5
- 210000003298 dental enamel Anatomy 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 10
- 238000000137 annealing Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 9
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model provides a production line of enameled wires, which comprises the following steps: a coating device for coating a bare conductor moving in a vertical direction with a water-based paint; an oven device interfacing with the coating device; the baking furnace device comprises a plurality of baking bins which are stacked and communicated in the vertical direction and carbon fiber heating pipes arranged in the baking bins; a cooling device located above the highest baking bin; and the wire collecting device is in butt joint with the cooling device. According to the utility model, the carbon fiber heating tube is adopted to dry the painted surface, the painted surface can be dried rapidly by utilizing a novel heating mode of radiant heat, and the back convection baking is carried out by additionally utilizing hot air, so that the drying speed of the enameled wire is improved. And through setting up cooling device and cooling to the enameled wire of stoving, utilize take-up to take in automatically to the enameled wire after the cooling at last, degree of automation is high for the production line, has further improved the production efficiency of enameled wire.
Description
Technical Field
The utility model relates to the technical field of enameled wire production, in particular to a production line of enameled wires.
Background
The enameled wire is a main variety of winding wire, which is composed of two parts of conductor and insulating layer, after the bare wire is annealed and softened, the bare wire is painted for many times by using water paint, and baked, but the product meeting the standard requirement and the customer requirement is not easy to produce, and is influenced by factors such as raw material quality, technological parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, but the enameled wire has four performances of mechanical property, chemical property, electric property and thermal property.
Chinese patent CN202110520375.0 discloses a coating apparatus for enamelled wire production, which adopts a heating wire to heat and dry the painted surface, so that the heat conversion efficiency is low, and the drying quality of the painted surface is poor; the air flow direction is consistent with the transmission direction of the enameled wire, the heat loss is quick, the contact time of the heat and the coating is short, the problem of slow drying speed of the enameled wire is caused, the enameled wire needs to be slowly conveyed to prolong the time of the enameled wire in a drying bin, and the production efficiency of the enameled wire is influenced.
Disclosure of Invention
The utility model mainly aims to provide a production line of enameled wires, which aims to effectively solve the problems of low drying speed and poor drying quality of water-based enameled wires.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the utility model provides a production line of enameled wires, which comprises the following steps:
a coating device for coating a bare conductor moving in a vertical direction with a water-based paint;
an oven device which is in butt joint with the coating device and is used for receiving and drying the coated wire so that the wire becomes an enameled wire; the baking furnace device comprises a plurality of baking bins which are stacked and communicated in the vertical direction and carbon fiber heating pipes arranged in the baking bins;
the cooling device is positioned above the highest baking bin and is used for receiving and cooling the enamelled wires;
and the wire collecting device is in butt joint with the cooling device and is used for collecting the cooled enameled wire.
Compared with the prior art, the carbon fiber heating tube is arranged in the baking bin, the carbon fiber heating tube is adopted to carry out omnibearing baking on the painted surface, radiant heat can be generated when the carbon fiber heating tube is heated, the painted surface can be quickly dried in omnibearing manner by utilizing a novel heating mode of the radiant heat, and the baking quality and the baking speed of the painted surface are improved; in addition, the hot air is utilized to carry out reverse convection baking, so that the drying speed of the enameled wire is improved, after the drying speed of the enameled wire is accelerated, the transmission speed of the enameled wire can be accelerated, and the production efficiency of the enameled wire is improved. And through setting up cooling device and cooling to the enameled wire of stoving, solve because of enameled wire transmission quickens later cooling's problem, utilize take-up to take in automatically to the enameled wire after the cooling at last, degree of automation is high for the production line, has further improved the production efficiency of enameled wire.
In a preferred embodiment, the oven assembly further comprises a transition rack mounted between the uppermost of the toasting pockets and the cooling device.
In a preferred embodiment, a blower is arranged on the transition frame and connected with the highest baking bin, and the blower blows downwards to the baking furnace device; the coating device has an air outlet.
In a preferred embodiment, the cooling device comprises a cooling bin, an air pipe and an air cooling machine; the cooling bin is connected with the transition frame, the air pipe is arranged at the bottom of the cooling bin, a wire passing channel is arranged in the air pipe, the enameled wire passes through the wire passing channel to enter the cooling bin, and the air cooling machine blows air to the wire passing channel.
In a preferred embodiment, the wire winding device comprises a wire winding drum and a motor, wherein the wire winding drum is connected with the enameled wire cooled by the cooling device, and the motor drives the wire winding drum to rotate.
In a preferred embodiment, the wire takeup device is mounted on the ground.
In a preferred embodiment, the production line of the enameled wire further comprises a wire guiding disc rack for guiding the movement of the wire and the enameled wire; the wire reel frame is mounted at the front end of the coating device and at the tail end of the cooling device.
In a preferred embodiment, the wire production line further includes a cleaning device at a front end of the coating device to clean the bare wire.
In a preferred embodiment, the wire production line further includes an annealing device at a front end of the cleaning device to soften the bare conductor.
In a preferred embodiment, the production line of the enameled wire further comprises a booster wheel device, wherein the booster wheel device is arranged between the cleaning device and the coating device, and the cleaned wire moves into the coating device in a booster way through the booster wheel device.
For a better understanding and implementation, the following drawings illustrate the utility model in detail.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
fig. 1 is a schematic structural view of a production line of the enamel wire of the present utility model;
fig. 2 is a partial enlarged view of fig. 1.
Reference numerals illustrate:
100 coating devices, 110 air outlets, 200 baking furnace devices, 210 transition frames, 220 blowers, 300 cooling devices, 310 cooling bins, 320 air pipes, 330 air cooling machines, 400 wire collecting devices, 410 wire coiling drums, 500 wire guide disc frames, 600 cleaning devices and 700 booster wheel devices.
Detailed Description
In order to better illustrate the present utility model, the present utility model will be described in further detail below with reference to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the utility model, are intended to be within the scope of the embodiments of the present utility model.
The terminology used in the embodiments of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of embodiments of the utility model. As used in this application and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any or all possible combinations of one or more of the associated listed items.
When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the utility model. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the utility model as detailed in the accompanying claims. In the description of the present utility model, it should be understood that the terms "first," "second," "third," and the like are used merely to distinguish between similar objects and are not necessarily used to describe a particular order or sequence, nor should they be construed to indicate or imply relative importance. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, in the description of the present utility model, unless otherwise indicated, "a plurality" means two or more. "and/or", describes an association relationship of an association object, and indicates that there may be three relationships, for example, a and/or B, and may indicate: a exists alone, A and B exist together, and B exists alone. The character "/" generally indicates that the context-dependent object is an "or" relationship.
Referring to fig. 1 and 2, the present utility model provides a production line of enamel wire, comprising:
a coating device 100 for coating a bare conductor moving in a vertical direction with a water-based paint;
an oven device 200 interfacing with the coating device 100 for receiving and drying the coated wire such that the wire becomes an enamel wire; the toaster apparatus 200 includes a plurality of vertically stacked and communicating toasting bins;
a cooling device 300, which is positioned above the highest baking bin, for receiving and cooling the enamel wire;
and a wire receiving device 400, which is in butt joint with the cooling device 300, and is used for receiving the cooled enamelled wire.
Compared with the prior art, the carbon fiber heating tube is arranged in the baking bin, the carbon fiber heating tube is adopted to dry the painted surface, radiant heat can be generated when the carbon fiber heating tube is heated, the painted surface can be quickly dried by utilizing a novel heating mode of the radiant heat, and the enameled wire is reversely convection baked by adding hot air, so that the baking speed of the enameled wire is improved, the transmission speed of the enameled wire can be accelerated after the baking speed of the enameled wire is accelerated, and the production efficiency of the enameled wire is improved. And through setting up cooling device 300 and cooling the enameled wire of drying, solve because of enameled wire transmission quickens the later cooling's problem, utilize take-up 400 to accomodate the enameled wire after the cooling voluntarily at last, the degree of automation of production line is high, has further improved the production efficiency of enameled wire.
In this embodiment, the oven apparatus 200 further includes a transition frame 210 installed between the highest baking chamber and the cooling device 300 to separate the baking chamber from the cooling device 300, so as to avoid the occurrence of poor drying quality of the enamel wire enamel surface due to the mutual influence between the temperature of the baking chamber and the temperature of the cooling device 300.
Further, a blower 220 is disposed on the transition frame 210, the blower 220 is connected to the highest baking bin, and the blower 220 blows air downwards to the oven device 200; the coating apparatus 100 has an air outlet 110. In the present utility model, the transmission direction of the enamel wire is upward, and the blower 220 blows air downward toward the oven device 200, hot air is finally discharged through the air outlet 110, the flow direction of air flow is downward, opposite to the transmission direction of the enamel wire, heat loss is slow, i.e., the time for which heat is in contact with the enamel surface is prolonged, and the drying efficiency of the enamel wire is further improved.
Further, the cooling device 300 includes a cooling bin 310, an air duct 320, and an air cooler 330; the cooling bin 310 is connected with the transition frame 210, the air pipe 320 is installed at the bottom of the cooling bin 310, a wire passing channel is formed in the air pipe 320, the enameled wire passes through the wire passing channel to enter the cooling bin 310, and the air cooler 330 blows air to the wire passing channel. According to the utility model, the air pipe 320 is arranged in the cooling bin 310, the air pipe 320 is internally provided with the wire passing channel, the enameled wire positioned in the wire passing channel is just dried, the temperature of the part is highest, the air cooling machine 330 is utilized to intensively blow and cool the enameled wire positioned in the wire passing channel, the cooling efficiency of the enameled wire is effectively improved, the wind blown to the wire passing channel can be diffused to the whole cooling bin 310, and the enameled wire positioned outside the wire passing channel and inside the cooling bin 310 is subjected to secondary cooling treatment, so that the cooling efficiency of the enameled wire is further improved.
In this embodiment, the wire winding device 400 includes a wire winding drum 410 and a motor, the wire winding drum 410 is connected to the enamel wire cooled by the cooling device 300, and the motor drives the wire winding drum 410 to rotate. According to the utility model, the motor drives the wire coiling barrel 410 to rotate, and the enameled wire is driven to sequentially pass through the coating device 100, the baking device 200 and the cooling device 300 while being accommodated, so that the enameled wire is driven to move, and the enameled wire coiling device has two purposes and a simple and practical structure.
Further, the wire takeup device 400 of the present utility model is installed on the ground, compared to the wire takeup device 400 being installed in the air, for easy operation; specifically, on one hand, maintenance personnel are convenient to overhaul, and on the other hand, production personnel are convenient to carry a coil of enameled wire finished product to an enameled wire finished product storage area.
Further, the production line of the enamelled wire further comprises a wire reel 500 for guiding the movement of the wire and the enamelled wire; the wire reel 500 is installed at both the front end of the coating apparatus 100 and the end of the cooling apparatus 300 to prevent the wire and the enamel wire from being displaced, thereby ensuring the accuracy of the positions of the wire and the enamel wire.
In this embodiment, the production line of the enameled wire further includes a cleaning device 600, which is located at the front end of the coating device 100 to clean the bare conductor.
Further, the wire production line further includes an annealing device (not shown) at the front end of the cleaning device 600 to soften the bare wire, rearrange the molecular lattice, and enhance flexibility and conductivity.
Further, the production line of the enamelled wire further comprises a booster wheel device 700, which is arranged between the cleaning device 600 and the coating device 100, and the cleaned wire is driven to move into the coating device 100 by the booster wheel device 700, so that on the basis of the driving of the wire collecting device 400, the wire is boosted to accelerate the transmission of the wire to the coating equipment to perform the coating work, and the wire transmission efficiency is accelerated; and can alleviate the motor driving load of the wire rewinding device 400 to some extent. The booster wheel device 700 comprises a booster wheel and a motor, and the motor drives the booster wheel to rotate.
The annealing device, the coating device 100, and the cleaning device 600 are all of the prior art, and the present utility model is not described herein without affecting the understanding.
The present utility model is not limited to the above-described embodiments, but, if various modifications or variations of the present utility model are not departing from the spirit and scope of the present utility model, the present utility model is intended to include such modifications and variations as fall within the scope of the claims and the equivalents thereof.
Claims (10)
1. The utility model provides a production line of enameled wire which characterized in that includes:
a coating device for coating a bare conductor moving in a vertical direction with a water-based paint;
an oven device which is in butt joint with the coating device and is used for receiving and drying the coated wire so that the wire becomes an enameled wire; the baking furnace device comprises a plurality of baking bins which are stacked and communicated in the vertical direction and carbon fiber heating pipes arranged in the baking bins;
the cooling device is positioned above the highest baking bin and is used for receiving and cooling the enamelled wires;
and the wire collecting device is in butt joint with the cooling device and is used for collecting the cooled enameled wire.
2. The production line of enameled wire according to claim 1, characterized in that:
the oven apparatus further includes a transition frame installed between the highest of the baking bins and the cooling device.
3. The production line of enameled wire according to claim 2, characterized in that:
the transition frame is provided with a blower which is connected with the highest baking bin and blows downwards to the baking furnace device;
the coating device has an air outlet.
4. The wire line for enameled wire according to claim 3 characterized in that:
the cooling device comprises a cooling bin, an air pipe and an air cooler;
the cooling bin is connected with the transition frame, the air pipe is arranged at the bottom of the cooling bin, a wire passing channel is arranged in the air pipe, the enameled wire passes through the wire passing channel to enter the cooling bin, and the air cooling machine blows air to the wire passing channel.
5. The production line of enameled wire according to claim 1, characterized in that:
the wire winding device comprises a wire winding drum and a motor, wherein the wire winding drum is connected with the enameled wire cooled by the cooling device, and the motor drives the wire winding drum to rotate.
6. The wire line of enamel wire according to claim 5, wherein:
the wire winding device is installed on the ground.
7. The wire line of enameled wire according to claim 6 characterized in that:
the production line of the enameled wire also comprises a wire disc rack which is used for guiding the movement of the wire and the enameled wire;
the wire reel frame is mounted at the front end of the coating device and at the tail end of the cooling device.
8. The wire line of enamel wire according to claim 5, wherein:
the production line of the enameled wire further comprises a cleaning device, wherein the cleaning device is positioned at the front end of the coating device so as to clean the bare conductor.
9. The production line of enameled wire according to claim 8 characterized in that:
the production line of the enameled wire further comprises an annealing device, wherein the annealing device is positioned at the front end of the cleaning device so as to soften the bare conductor.
10. The production line of enameled wires according to claim 8 or 9, characterized in that:
the production line of enameled wire still includes helping hand wheel device, and it sets up cleaning device with coating device is between, the wire after the washing is passed through helping hand wheel device helping hand removes to in the coating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320983319.5U CN219716580U (en) | 2023-04-26 | 2023-04-26 | Production line of enameled wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320983319.5U CN219716580U (en) | 2023-04-26 | 2023-04-26 | Production line of enameled wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219716580U true CN219716580U (en) | 2023-09-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320983319.5U Active CN219716580U (en) | 2023-04-26 | 2023-04-26 | Production line of enameled wire |
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| Country | Link |
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| CN (1) | CN219716580U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117316549A (en) * | 2023-10-16 | 2023-12-29 | 无锡市瑞球科技有限公司 | Vertical enameled wire wind circulating device |
-
2023
- 2023-04-26 CN CN202320983319.5U patent/CN219716580U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117316549A (en) * | 2023-10-16 | 2023-12-29 | 无锡市瑞球科技有限公司 | Vertical enameled wire wind circulating device |
| CN117316549B (en) * | 2023-10-16 | 2024-03-26 | 无锡市瑞球科技有限公司 | Vertical enameled wire wind circulating device |
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