CN210138778U - Spraying device for enameled wire production with uniform feeding - Google Patents
Spraying device for enameled wire production with uniform feeding Download PDFInfo
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- CN210138778U CN210138778U CN201920622742.6U CN201920622742U CN210138778U CN 210138778 U CN210138778 U CN 210138778U CN 201920622742 U CN201920622742 U CN 201920622742U CN 210138778 U CN210138778 U CN 210138778U
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- enameled wire
- guide pipe
- spraying device
- enameled
- coiling
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Abstract
The utility model discloses a spraying device is used in enameled wire production of even material loading, including the purification tank, splendid attire washing liquid in the purification tank, the fixed pay off rack of purification tank one end, the gomphosis of pay off rack top has the unwrapping wire reel through from centering cone pulley group, from centering cone pulley group both ends installation a pair of adjustable damping fin, the perpendicular fixed mounting guide rail of purification tank other end, the installation guide rail is by supreme first stand pipe of installing in proper order down, the high pressure gas shower nozzle that pressurizes, insulating lacquer shower nozzle, centre of a circle mould, hot-blast rifle and second stand pipe, installation guide rail top fixed mounting receives the line station. The utility model discloses an adopt servo motor to drive the coiling roller and provide continuously and stable winding power and receive the line at receiving the line station, set up the winding fork that dials that links with it on the enameled wire coiling wheel and make the inseparable orderly winding of enameled wire, guarantee that finished product enameled wire is at the uniform velocity until coiling shaping through each production station, obtain the enameled wire production quality of high quality from this.
Description
Technical Field
The utility model relates to an enameled wire production technical field specifically is a spraying device is used in enameled wire production of even material loading.
Background
The enameled wire is the main raw and other materials of products such as motor, electrical apparatus and domestic appliance, and the kind of enameled wire includes: acetal enameled wires, polyester enameled wires, polyurethane enameled wires, polyester imide enameled wires, polyimide enameled wires, polyamide imide enameled wires and composite coating enameled wires, wherein the composite coating enameled wires are high temperature resistant grade and special purpose developed enameled wires; particularly, in recent years, the power industry is continuously and rapidly increased, the household appliances are rapidly developed, a wider field is brought to the application of the enameled wire, and the higher requirement is put forward for the enameled wire.
At present, the annual production capacity of enameled wires in China exceeds 25 to 30 ten thousand tons, but high-quality and high-grade enameled wires still need to be imported, so that the technical level of the enameled wires in China has a large promotion space; therefore, the product structure of the enameled wire is inevitably adjusted, and the matched raw material (copper and paint) enameled process, process equipment, detection means and the like are also urgently under development and research; how to spray the enameled wire uniformly loaded is one of the technical schemes to be solved by enameled wire equipment manufacturers.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a spraying device is used in enameled wire production of even material loading has solved the enameled wire and has leaded to its production quality unstable problem inhomogeneous in process of production material loading, adds adjustable damping fin restriction line book free activity on unreeling, adopts servo motor to drive the coiling and changes the roller and provide and last and stable winding force, guarantees copper wire and finished product enameled wire in the enameled wire production process at the uniform velocity through each production station until coiling shaping, obtains the enameled wire quality of high-quality from this.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a spraying device is used in enameled wire production of even material loading, includes purification tank, pay off rack, installation guide rail and receives the line station, the purification tank is the rectangular channel structure, and its inside splendid attire has the washing liquid, and its inner wall middle part is equipped with a pair of parallel guide roller of each other, the one end vertical fixation of purification tank has the pay off rack, the top of pay off rack has the unwrapping wire reel through from centering cone pulley group activity gomphosis, install a pair of adjustable damping fin from the both ends of centering cone pulley group, the other end vertical fixation of purification tank has the installation guide rail, the installation guide rail is by supreme first stand pipe, high pressure gas shower nozzle, insulating varnish shower nozzle, centre of a circle mould, hot-blast gun and the second stand pipe of installing, the top fixed mounting of installation guide rail has receive the line station, the major structure of receiving the line station is the winding rotor, synchronous band pulley is installed to the, the winding device is characterized in that a servo motor is installed on one side of the winding rotating roller, the servo motor is connected with and drives the synchronous belt pulley through a synchronous belt, the winding rotating roller is fixedly installed on one side of the winding station, an enameled wire winding wheel is fixedly installed on one side of the winding station, a copper wire penetrates through the self-centering taper wheel set sequentially, the guide roller, the first guide pipe, the circle center die and the second guide pipe, the bare copper wire is converted into an enameled wire in the process, the enameled wire is wound on the winding rotating roller for five weeks, and finally the enameled wire is wound on the enameled wire winding wheel.
Further optimize this technical scheme, be equipped with a group line fork between enameled wire winding wheel and the winding commentaries on classics roller, group line fork with enameled wire winding wheel linkage.
Further optimizing the technical scheme, the first guide pipe, the circle center die and the second guide pipe are concentrically arranged.
Further optimize this technical scheme, high pressure gas shower nozzle, insulating paint shower nozzle and hot-blast rifle are for arranging on the same side or staggered arrangement.
Further optimize this technical scheme, the hole of first stand pipe with the second stand pipe is taper hole structure or hyperbola hole structure.
Further optimize this technical scheme, first stand pipe and second stand pipe are rubber materials or nylon materials and make.
(III) advantageous effects
Compared with the prior art, the utility model provides an even material loading's spraying device is used in enameled wire production possesses following beneficial effect:
1. this novel spraying device is used in enameled wire production of even material loading adds adjustable damping fin restriction coil of wire free activity on the book of unreeling, adopts servo motor to drive the coiling and changes the roller and provide and last and stable winding power, guarantees that copper wire and finished product enameled wire in the enameled wire production process are at the uniform velocity through each production station until the coiling shaping, obtains the production quality of high quality from this.
2. This novel spraying device is used in enameled wire production of even material loading with it in dipping the washing liquid in naked copper wire production stage and get rid of oxide and greasy dirt for naked copper wire surface cleaning, the paint of being convenient for adheres to, and after naked copper wire surface spraying paint, the copper wire of spraying insulating varnish is handled through centre of a circle mould, makes the even cladding copper wire of insulating varnish, has very big promotion to the quality of enameled wire.
Drawings
FIG. 1 is a schematic side view of the subjective structure of the present invention;
FIG. 2 is a schematic view of the line-winding station of the present invention;
fig. 3 is the side view structure schematic diagram of the self-centering cone pulley set of the present invention.
In the figure: 1. a purification tank; 2. a guide roller; 3. a pay-off rack; 4. a self-centering cone pulley set; 5. paying off and winding wheels; 6. installing a guide rail; 7. a first guide tube; 8. a high pressure gas showerhead; 9. an insulating paint spray head; 10. a circle center die; 11. a hot air gun; 12. a second guide tube; 13. a wire take-up station; 14. winding and rotating the roller; 15. a synchronous pulley; 16. a servo motor; 17. an enameled wire winding wheel; 18. a wire poking fork; 19. an adjustable damping fin.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a spraying device for enameled wire production with uniform feeding, which comprises: the device comprises a purification tank 1, an unreeling frame 3, an installation guide rail 6 and a reeling station 13, wherein the purification tank 1 is of a rectangular groove structure, cleaning liquid is contained in the purification tank and used for cleaning bare copper wires, a pair of guide rollers 2 which are parallel to each other is arranged in the middle of the inner wall of the purification tank and used for guiding the bare copper wires, the unreeling frame 3 is vertically fixed at one end of the purification tank 1, a unreeling reel 5 is movably embedded at the top end of the unreeling frame 3 through a self-centering conical wheel group 4, a pair of adjustable damping sheets 19 are installed at two ends of the self-centering conical wheel group 4 and used for limiting the free movement of the unreeling reel 5 and preventing the copper wires from being dragged, the copper wires wound on the unreeling reel 5 are loosened due to inertia, the uniformity of feeding of the copper wires is influenced, the production quality of enameled wires is preliminarily guaranteed, the installation guide rail 6 is vertically fixed, An insulating paint spray head 9, a circle center die 10, a hot air gun 11 and a second guide pipe 12, wherein a copper wire firstly passes through the first guide pipe 7, the high-pressure air spray head 8 receives high-pressure air spray, dust and cleaning liquid on the surface of the copper wire are blown off, insulating paint is sprayed on the insulating paint spray head 9 to insulate the copper wire, then the insulating paint is processed by the circle center die 10 to uniformly coat the copper wire with the insulating paint, hot air is blown off by the hot air gun 11 to solidify the insulating paint into an enameled wire, a wire collecting station 13 is fixedly arranged at the top end of a mounting guide rail 6, the enameled wire enters the wire collecting station 13 by the second guide pipe 12, the main body structure of the wire collecting station 13 is a winding roller 14, a synchronous belt pulley 15 is arranged at one end of the winding roller 14, a servo motor 16 is arranged at one side of the winding roller 14, the servo motor is divided into two types of a direct current servo motor and an, the position precision is very accurate, can convert the voltage signal into the torque and the rotating speed to drive the control object, the rotating speed of the rotor of the servo motor is controlled by the input signal and can react quickly, the servo motor is used as an executive component in an automatic control system and has the characteristics of small electromechanical time constant, high linearity, starting voltage and the like, the received electric signal can be converted into a series of advantages of angular displacement or angular speed output and the like on the shaft of the motor, the servo motor 16 is connected with a synchronous belt 15 through a synchronous belt and drives a winding roller 14, therefore, the servo motor 16 in the utility model can well drive the winding roller 14 to rotate according to the set rotating speed to pull the enameled wire, the servo motor 16 of the utility model adopts a 130ST-M15015 type servo motor, has the characteristics of large torque and accurate control, one side of a wire taking-up station 13 is fixedly provided with an enameled wire winding wheel 17, the finished enameled wire is wound on the enameled wire winding wheel 17 for five circles by the winding roller 14.
Specifically, enameled wire winding wheel 17 and coiling are equipped with one between the commentaries on classics roller 14 and dial line fork 18, dial line fork 18 and enameled wire winding wheel 17 and pass through the cycloidal mechanism linkage of coiler, the utility model provides a cycloidal mechanism of coiler adopts patent number 201721065597.3, in the automatic reel take-up that trades of enameled wire "install in the frame about two sets of drum winding mechanism that set up side by side, winding displacement guide pulley and trade the coiling mechanism, this is prior art, because the two is the linkage, consequently every enameled wire winding wheel 17 rotates the round, dial line fork 18 just removes a check, in order the enameled wire, inseparable winding is on enameled wire winding wheel 17's surface, so just can just range upon range of finished product enameled wire standard and be in the same place.
Specifically, the first guide pipe 7, the circle center die 10 and the second guide pipe 12 are concentrically arranged, so that the moving direction of the bare copper wire and the enameled wire can be well guided, and the production quality of the enameled wire is guaranteed.
Specifically, the high-pressure air spray head 8, the insulating paint spray head 9 and the hot air gun 11 are arranged on the same side or in a staggered manner, so that the production process of cleaning, spraying and drying the enameled wire can be performed properly, and the production process can be determined according to equipment parameters and the production process, and stable and efficient production is realized.
Specifically, the inner holes of the first guide pipe 7 and the second guide pipe 12 are of a taper hole structure or a hyperbolic hole structure, the taper hole structure or the hyperbolic hole structure has good guiding performance, bare copper wires can be uniformly introduced into the first guide pipe 7, finished enameled wires are uniformly led out from the second guide pipe 12, and the surfaces of the enameled wires are prevented from being scratched.
Specifically, the first guide pipe 7 and the second guide pipe 12 are made of rubber materials or nylon materials, and the rubber materials or the nylon materials have good insulating property and soft texture, so that the bare copper wires can be insulated, the surfaces of the bare copper wires are prevented from being scratched, and the quality of the enameled wires is ensured.
When in use, the paying-off reel 5 wound with the bare copper wire is placed on the self-centering cone pulley group 4 to be fixed, the friction resistance of the adjustable damping sheet 19 is adjusted, the bare copper wire is drawn to sequentially bypass a pair of guide rollers 2 in the purification tank 1, the bare copper wire sequentially passes through the first guide pipe 7, the circle center die 10 and the second guide pipe 12 and is wound on five circles of the surface of the winding roller 14, finally the bare copper wire passes through the wire shifting fork 18 to be fixed on the enameled wire winding wheel 17, cleaning liquid is filled in the purification tank 1 to clean oxides and oil stains on the surface of the copper wire so as to ensure that the surface of the copper wire is clean and convenient for paint adhesion, the cleaned bare copper wire is blown out by the high-pressure air nozzle 8 to remove dust and moisture when passing through the first guide pipe 7, then insulating paint is sprayed on the insulating paint nozzle 9, then the circle center of the copper wire is treated by the die 10 so as to uniformly coat the insulating paint, and then the insulating paint is, and obtaining a finished enameled wire product, wherein the finished enameled wire enters a wire take-up station 13 under the guidance of a second guide pipe 12, and the finished enameled wire advances at a constant speed under the traction of a winding roller 14, so that subsequent bare copper wires are changed into finished enameled wires one by one through the steps, the finished enameled wire continues to pass through a wire shifting fork 18 to an enameled wire winding wheel 17 after being drawn by the winding roller 14, and the finished enameled wire and the enameled wire are linked, so that the wire shifting fork 18 moves one grid every time the enameled wire winding wheel 17 rotates one circle, and the enameled wire is wound on the surface of the enameled wire winding wheel 17 orderly and tightly, thereby realizing a whole set of production process.
To sum up, this novel spraying device for enameled wire production of even material loading is rational in infrastructure, with in the naked copper wire production stage with it dip in the washing liquid in getting rid of oxide and greasy dirt, make naked copper wire surface cleaning, the paint of being convenient for adheres to, after naked copper wire surface spraying paint, the copper wire of spraying insulating varnish is handled through centre of a circle mould 10, make the even cladding copper wire of insulating varnish, add adjustable damping fin 19 restriction line book free movement on the book of unreeling, adopt servo motor 16 to drive coiling commentaries on classics roller 14 and provide lasting and stable winding power, guarantee that copper wire and finished product enameled wire in the enameled wire production process are at the uniform velocity through each production station until coiling shaping, obtain high-quality production quality from this.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a spraying device is used in enameled wire production of even material loading, includes purification tank (1), pay off rack (3), installation guide rail (6) and receipts line station (13), its characterized in that: the purifying tank (1) is of a rectangular groove structure, cleaning liquid is contained in the purifying tank, a pair of mutually parallel guide rollers (2) is arranged in the middle of the inner wall of the purifying tank, the pay-off rack (3) is vertically fixed at one end of the purifying tank (1), a pay-off reel (5) is arranged at the top end of the pay-off rack (3) through movable embedding of the centering cone wheel set (4), a pair of adjustable damping sheets (19) are installed at two ends of the centering cone wheel set (4), the other end of the purifying tank (1) is vertically fixed with the installation guide rail (6), the installation guide rail (6) is sequentially provided with a first guide pipe (7), a high-pressure air nozzle (8), an insulating paint nozzle (9), a circle center die (10), a hot air gun (11) and a second guide pipe (12) from bottom to top, the take-up station (13) is fixedly installed at the top end, receive the major structure of line station (13) and change roller (14) for the coiling, synchronous pulley (15) are installed to the one end of coiling commentaries on classics roller (14), servo motor (16) are installed to the one side of coiling commentaries on classics roller (14), servo motor (16) through the hold-in range with synchronous pulley (15) are connected and are driven the coiling changes roller (14), receive one side fixed mounting of line station (13) and have enameled wire winding wheel (17).
2. The spraying device for uniformly feeding enameled wire production according to claim 1, characterized in that: and a wire poking fork (18) is arranged between the enameled wire winding wheel (17) and the winding rotary roller (14), and the wire poking fork (18) is linked with the enameled wire winding wheel (17).
3. The spraying device for uniformly feeding enameled wire production according to claim 1, characterized in that: the first guide pipe (7), the circle center die (10) and the second guide pipe (12) are concentrically arranged.
4. The spraying device for uniformly feeding enameled wire production according to claim 1, characterized in that: the high-pressure air spray head (8), the insulating paint spray head (9) and the hot air gun (11) are arranged on the same side or in a staggered manner.
5. The spraying device for uniformly feeding enameled wire production according to claim 1, characterized in that: the inner holes of the first guide pipe (7) and the second guide pipe (12) are of taper hole structures or hyperbolic hole structures.
6. The spraying device for uniformly feeding enameled wire production according to claim 1, characterized in that: the first guide pipe (7) and the second guide pipe (12) are made of rubber materials or nylon materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920622742.6U CN210138778U (en) | 2019-05-05 | 2019-05-05 | Spraying device for enameled wire production with uniform feeding |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920622742.6U CN210138778U (en) | 2019-05-05 | 2019-05-05 | Spraying device for enameled wire production with uniform feeding |
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| Publication Number | Publication Date |
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| CN210138778U true CN210138778U (en) | 2020-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920622742.6U Active CN210138778U (en) | 2019-05-05 | 2019-05-05 | Spraying device for enameled wire production with uniform feeding |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115487979A (en) * | 2022-09-30 | 2022-12-20 | 浙江应利成材料科技有限公司 | Defect detection and repair process and device for enameled wire painting processing |
-
2019
- 2019-05-05 CN CN201920622742.6U patent/CN210138778U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115487979A (en) * | 2022-09-30 | 2022-12-20 | 浙江应利成材料科技有限公司 | Defect detection and repair process and device for enameled wire painting processing |
| CN115487979B (en) * | 2022-09-30 | 2023-12-26 | 浙江应利成材料科技有限公司 | Defect detection repair process and device for enamelled wire painting processing |
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