CN219683322U - Multi-station pressure detector - Google Patents

Multi-station pressure detector Download PDF

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Publication number
CN219683322U
CN219683322U CN202320774385.1U CN202320774385U CN219683322U CN 219683322 U CN219683322 U CN 219683322U CN 202320774385 U CN202320774385 U CN 202320774385U CN 219683322 U CN219683322 U CN 219683322U
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pressing die
pressure detection
plate
fixing plate
pressure
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CN202320774385.1U
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杨建钢
张妙兰
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Individual
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Abstract

The utility model relates to a multi-station pressure detector, belonging to the technical field of pipe fitting pressure detection; the robot comprises a fixing frame, wherein a six-axis robot is arranged in the fixing frame, a feeding belt is arranged on one side of the six-axis robot, and an industrial camera is fixedly arranged on the top surface of the inside of the fixing frame above the feeding belt; the other side of the six-axis robot is provided with a pressure detection mechanism; the pressure detection mechanism comprises a plurality of groups of pressure detection assemblies which are arranged in a arrayed manner, each group of pressure detection assemblies comprises a compression cylinder, an upper compression mold and a lower compression mold, a piston rod of the compression cylinder is vertically downward and fixedly connected with the upper compression mold, the lower compression mold is positioned below the upper compression mold, and a defective product discharging assembly is arranged between two adjacent groups of pressure detection assemblies; one side of the pressure detection mechanism is provided with a finished product blanking port, and the other side of the pressure detection mechanism is provided with a defective product blanking port; the problem of present tee bend maca pipe fitting efficiency is lower, the cost of labor is higher when pressure detection is solved.

Description

Multi-station pressure detector
Technical Field
The utility model belongs to the technical field of pipe fitting pressure detection, and particularly relates to a multi-station pressure detector.
Background
The three-way pipe fitting needs to be subjected to pressure detection during production to judge whether the delivery index is reached. However, the existing pressure detection equipment for the tee joint macaroni pipe fitting can only detect the tee joint macaroni pipe fitting sequentially and cannot synchronously detect a plurality of stations at the same time; when the tee joint pipe fitting is fed, the tee joint pipe fitting is different in posture, and the feeding is needed to be carried out manually, so that the labor cost is too high; after the detection is finished, finished products and defective products are manually screened, so that the labor use cost is increased.
Disclosure of Invention
The utility model overcomes the defects of the prior art and provides a multi-station pressure detector; the problem of present tee bend maca pipe fitting efficiency is lower, the cost of labor is higher when pressure detection is solved.
In order to achieve the above purpose, the present utility model is realized by the following technical scheme.
A multi-station pressure detector comprises a fixed frame, wherein a horizontal supporting plane is fixedly arranged in the middle of the fixed frame, a six-axis robot is arranged in the middle of the supporting plane, a feeding belt is arranged on one side of the six-axis robot, and an industrial camera is fixedly arranged on the top surface of the inside of the fixed frame above the feeding belt; the other side of the six-axis robot is provided with a pressure detection mechanism; the pressure detection mechanism comprises a plurality of groups of pressure detection assemblies which are arranged in a arrayed manner, each group of pressure detection assemblies comprises a compression cylinder, an upper compression mold and a lower compression mold, a piston rod of the compression cylinder is vertically downward and fixedly connected with the upper compression mold, the lower compression mold is positioned below the upper compression mold, and a defective product discharging assembly is arranged between two adjacent groups of pressure detection assemblies; one side of the pressure detection mechanism is provided with a finished product blanking opening, and the other side of the pressure detection mechanism is provided with a defective product blanking opening.
Further, the fixing frame is of a square frame structure.
Further, the edge of one side of the supporting plane of the fixing frame is fixedly provided with a horizontal upper fixing plate and a horizontal lower fixing plate, the upper fixing plate is positioned above the lower fixing plate, and the pressure detection assembly is arranged between the upper fixing plate and the lower fixing plate.
Further, a piston rod of the compression cylinder vertically penetrates through the upper fixing plate downwards, and a cylinder body of the compression cylinder is fixedly connected with the upper fixing plate; a supporting plate is arranged between the upper fixing plate and the lower fixing plate and is fixedly connected with a piston rod of the compression cylinder.
Further, the upper fixing plate is provided with a guide hole which penetrates through the upper fixing plate from top to bottom at two sides of the compression cylinder respectively, and the upper end of each guide hole is fixedly provided with a guide sleeve; the two vertical guide rods are fixedly arranged on the upper end face of the supporting plate and symmetrically arranged on two sides of the compression cylinder, and the two guide rods are respectively inserted into the two guide sleeves.
Further, the upper pressing die is fixedly arranged at the center of the lower end face of the supporting plate, the lower pressing die is fixedly arranged on the lower fixing plate, and the upper pressing die and the lower pressing die are correspondingly arranged up and down; the upper pressing die and the lower pressing die have the same structure and comprise a mounting plate, two fixing blocks and two action plates.
Further, the mounting plate is horizontally arranged; the two fixing blocks are fixedly arranged on two sides of the upper end face of the mounting plate, the two acting plates are respectively fixed on the two fixing blocks, a V-shaped groove is formed between the two acting plates, and the included angle of an opening of the V-shaped groove is 90 degrees; the lower end face of the mounting plate of the upper pressing die is in contact with and fixedly connected with the lower end face of the supporting plate, and the opening of the V-shaped groove of the upper pressing die is vertically downward; the lower end face of the mounting plate of the lower pressing die is in contact with and fixedly connected with the upper end face of the lower fixing plate, and the opening of the V-shaped groove of the lower pressing die is vertically downward.
Further, end surfaces of the upper pressing die and the lower pressing die, which are close to each other, are acting surfaces, one of the acting plates of the upper pressing die is provided with a pressure sensor at the center of the acting surface, and the lower pressing die is provided with a pressure sensor at the center of the acting surfaces of the two acting plates.
Further, the pressure detection mechanism is provided with the finished product blanking port at one side far away from the six-axis robot; and the defective product blanking port is arranged between the pressure detection mechanism and the six-axis robot.
Still further, the defective goods discharging component comprises a vertical discharging plate, the discharging plate is fixedly arranged on a lower fixing plate between the two groups of pressure detecting components, two rotary cylinders are fixedly arranged on two sides of one side end face of the discharging plate, which is close to a finished product discharging opening, of the discharging plate, the two rotary cylinders are respectively corresponding to the two groups of pressure detecting components, and a piston rod of each rotary cylinder rotates by 90 degrees at the position of the pressure detecting component on the same side.
Compared with the prior art, the utility model has the following beneficial effects:
(1) According to the multi-station pressure detector provided by the utility model, the three-way MAsteel pipe on the feeding belt can be identified through the industrial camera, and the workpiece on the feeding belt can be grabbed through the six-axis robot and placed on the pressure detection mechanism, so that the manual feeding procedure is omitted, and the labor cost is saved.
(2) The multi-station pressure detector provided by the utility model is provided with a plurality of groups of pressure detection assemblies, so that the pressure detection of the three-way MAsteel pipe fitting can be simultaneously carried out, and the detection efficiency is improved.
(3) According to the multi-station pressure detector provided by the utility model, after detection is finished, finished products and defective products can be respectively input into the finished product blanking opening and the defective product blanking opening through the six-axis robot and the defective product discharging assembly, so that the manual screening procedure is omitted, and the labor cost is saved.
Drawings
The utility model is described in further detail below with reference to the accompanying drawings:
FIG. 1 is a schematic perspective view of the whole of the present utility model;
FIG. 2 is an enlarged schematic view of a portion of FIG. 1 at A;
FIG. 3 is a second perspective view of the entire present utility model;
FIG. 4 is an enlarged partial schematic view at B in FIG. 3;
FIG. 5 is a front elevational view of the entirety of the present utility model;
FIG. 6 is a side view of the entirety of the present utility model;
FIG. 7 is a schematic diagram of two sets of pressure detecting assemblies and a defective product discharging assembly according to the present utility model;
the device comprises a fixing frame 1, a six-axis robot 2, a feeding belt 3, a pressure detection mechanism 4, an industrial camera 5, a finished product blanking port 6, a defective product blanking port 7, an upper fixing plate 8, a lower fixing plate 9, a compression cylinder 10, a supporting plate 11, a guide rod 12, a guide sleeve 13, an upper pressing mold 14, a lower pressing mold 15, a pressure sensor 16, a discharging plate 17, a rotary cylinder 18, a mounting plate 19, a fixing block 20 and an action plate 21.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is further described in detail by combining the embodiments and the drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model. The following describes the technical scheme of the present utility model in detail with reference to examples and drawings, but the scope of protection is not limited thereto.
As shown in fig. 1-7, the utility model provides a multi-station pressure detector, which comprises a fixing frame 1, wherein the fixing frame 1 is of a square frame structure, a horizontal supporting plane is fixedly arranged in the middle of the fixing frame 1, a six-axis robot 2 is arranged in the middle of the supporting plane, a feeding belt 3 is arranged on one side of the six-axis robot 2, and a pressure detection mechanism 4 is arranged on the other side of the six-axis robot 2. An industrial camera 5 is fixedly arranged on the top surface inside the fixing frame 1 above the feeding belt 3.
The edge of one side of the supporting plane of the fixing frame 1 is fixedly provided with a horizontal upper fixing plate 8 and a lower fixing plate 9, the upper fixing plate 8 is positioned above the lower fixing plate 9, and both ends of the upper fixing plate 8 and the lower fixing plate 9 are fixedly connected with the fixing frame 1.
The pressure detection mechanism 4 comprises four groups of pressure detection components which are arranged between the upper fixing plate 8 and the lower fixing plate 9.
Each group of pressure detection assemblies comprises a pressing cylinder 10, an upper pressing die 14, a lower pressing die 15, two guide rods 12 and a supporting plate 11.
The piston rod of the compressing cylinder 10 vertically penetrates through the upper fixing plate 8 downwards, and the cylinder body of the compressing cylinder 10 is fixedly connected with the upper fixing plate 8. The supporting plate 11 is horizontally arranged between the upper fixing plate 8 and the lower fixing plate 9, and a piston rod of the compressing cylinder 10 is fixedly connected with the center of the upper plane of the supporting plate 11. The upper fixing plate 8 is provided with a guide hole penetrating up and down at two sides of the compression cylinder 10, and the upper end of each guide hole is fixedly provided with a guide sleeve 13. The two vertical guide rods 12 are fixedly arranged on the upper end face of the supporting plate 11 and symmetrically arranged on two sides of the compression cylinder 10, and the two guide rods 12 are respectively inserted into the two guide sleeves 13. When the compression cylinder 10 stretches and contracts to drive the supporting plate 11 to slide up and down, the guide rod 12 slides along with the supporting plate 11 in the guide sleeve 13, so that stability of the supporting plate 11 during up and down sliding is guaranteed.
The upper pressing die 14 is fixedly arranged at the center of the lower end face of the supporting plate 11, the lower pressing die 15 is fixedly arranged on the lower fixing plate 9, and the upper pressing die 14 and the lower pressing die 15 are correspondingly arranged up and down. The upper pressing die 14 and the lower pressing die 15 have the same structure and comprise a mounting plate 19, two fixing blocks 20 and two action plates 21; the mounting plate 19 is horizontally arranged; the two fixing blocks 20 are fixedly arranged on two sides of the upper end face of the mounting plate 19, the sections of the two fixing blocks 20 are of right-angled triangle structures, one ends of the two fixing blocks 20, which are close to each other, are inclined planes, and the included angle between each inclined plane and the upper end face of the mounting plate 19 is 45 degrees; the two action plates 21 are respectively and fixedly arranged on the inclined planes of the fixing blocks 20 on the same side, the two action plates 21 are symmetrically arranged along the length direction of the upper fixing plate 8 and the lower fixing plate 9, the lower end edges of the two action plates 21 are mutually butted, a V-shaped groove is formed between the two action plates 21, and the opening included angle of the V-shaped groove is 90 degrees. The lower end surface of the mounting plate 19 of the upper pressing die 14 is in contact with and fixedly connected with the lower end surface of the supporting plate 11, and the opening of the V-shaped groove of the upper pressing die 14 is vertically downward; the lower end surface of the mounting plate 19 of the lower pressing die 15 is in contact with and fixedly connected with the upper end surface of the lower fixing plate 9, and the opening of the V-shaped groove of the lower pressing die 15 is vertically downward.
The end surfaces of the upper die 14 and the lower die 15, which are close to each other, are acting surfaces, one of the acting plates 21 of the upper die 14 being provided with a pressure sensor 16 at the center of the acting surface thereof, and the lower die 15 being provided with a pressure sensor 16 at the center of the acting surfaces of the two acting plates 21 thereof, respectively.
The pressure detection mechanism 4 is provided with a finished product feed opening 6 at one side far away from the six-axis robot 2, and the finished product feed opening 6 is fixedly arranged on the fixing frame 1.
A defective product blanking port 7 is arranged between the pressure detection mechanism 4 and the six-axis robot 2, and the defective product blanking port 7 is fixed in the fixing frame 1.
A gripping manipulator is arranged at the end part of the six-axis robot 2.
Among the four pressure detection components of the pressure detection mechanism 4, a defective product discharging component is arranged between the two pressure detection components on the left side, the defective product discharging component comprises a vertical discharging plate 17, the discharging plate 17 is fixedly arranged on a lower fixing plate 9 between the two pressure detection components, two rotary cylinders 18 are fixedly arranged on two sides of one side end face of the discharging plate 17, which is close to a finished product discharging opening 6, of the discharging plate, the two rotary cylinders 18 respectively correspond to the two pressure detection components, and a piston rod of each rotary cylinder 18 rotates by 90 degrees at the position of the pressure detection component facing the same side.
The feeding belt 3 extends into the fixing frame 1 from the outer side of the fixing frame 1, and the feeding belt 3 rotates and feeds in the fixing frame 1.
The working principle of the utility model is as follows:
after the threading procedure is finished, the three-way MAsteel pipe fitting enters the fixing frame 1 through the feeding belt 3 until the three-way MAsteel pipe fitting runs into the detection area of the industrial camera 5, the three-way MAsteel pipe fitting is shot and analyzed on the feeding belt 3 through the industrial camera 5, an analysis result is transmitted to the controller, and the controller sends a control command to the six-axis robot 2.
The six-axis robot 2 receives the control command, the three-way pipe fitting is grabbed from the feeding belt 3 through the grabbing mechanical arm, and then the three-way pipe fitting is put on the lower pressing die 15 of one group of pressure detection assemblies, so that two interfaces of the three-way pipe fitting are respectively contacted with the two pressure sensors 16 on the lower pressing die 15. And then the corresponding compression cylinder 10 is controlled to extend out to drive the supporting plate 11 and the upper pressing die 14 to descend until the pressure sensor 16 on the upper pressing die 14 is contacted with the last joint of the three-way macaroni pipe fitting. When the compacting cylinder 10 reaches a set extension amplitude, data of the three pressure sensors 16 are transmitted to the controller, and then the compacting cylinder 10 is retracted, and the upper pressing die 14 is separated from the three-way macaroni pipe fitting.
The controller analyzes the data of the pressure sensor 16, if the analysis result reaches the standard, the six-axis robot 2 is controlled to grasp another three-way pipe fitting, the three-way pipe fitting which is already detected is jacked into the finished product blanking port 6, and the grasped three-way pipe fitting is placed on the pressing die 15 to detect the next three-way pipe fitting. If the analysis result does not reach the standard, the piston rod of the corresponding rotary cylinder 18 is controlled to rotate 90 degrees, and the three-way macadam pipe fitting is driven into the defective product blanking opening 7 through the piston rod.
The six-axis robot 2 is used for grabbing the three-way macadam pipe fitting on the feeding belt 3, and the three-way macadam pipe fitting is sequentially placed into the four groups of pressure detection assemblies to finish pressure detection of the three-way macadam pipe fitting.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. A pressure detector of multistation, its characterized in that: the robot comprises a fixing frame (1), wherein a horizontal supporting plane is fixedly arranged in the middle of the fixing frame (1), a six-axis robot (2) is arranged in the middle of the supporting plane, a feeding belt (3) is arranged on one side of the six-axis robot (2), and an industrial camera (5) is fixedly arranged on the top surface of the inner part of the fixing frame (1) above the feeding belt (3); a pressure detection mechanism (4) is arranged on the other side of the six-axis robot (2); the pressure detection mechanism (4) comprises a plurality of groups of pressure detection assemblies which are arranged in a arrayed manner, each group of pressure detection assemblies comprises a compression cylinder (10), an upper pressing die (14) and a lower pressing die (15), a piston rod of the compression cylinder (10) is vertically downward and is fixedly connected with the upper pressing die (14), the lower pressing die (15) is positioned below the upper pressing die (14), and a defective product discharging assembly is arranged between two adjacent groups of pressure detection assemblies; one side of the pressure detection mechanism (4) is provided with a finished product blanking opening (6), and the other side of the pressure detection mechanism (4) is provided with a defective product blanking opening (7).
2. A multi-station pressure sensing machine as defined in claim 1, wherein: the fixing frame (1) is of a square frame structure.
3. A multi-station pressure sensing machine as defined in claim 1, wherein: an upper horizontal fixing plate (8) and a lower horizontal fixing plate (9) are fixedly arranged at the edge of one side of the supporting plane of the fixing frame (1), the upper fixing plate (8) is positioned above the lower fixing plate (9), and the pressure detection assembly is arranged between the upper fixing plate (8) and the lower fixing plate (9).
4. A multi-station pressure sensing machine as defined in claim 3, wherein: the piston rod of the compression cylinder (10) vertically penetrates through the upper fixing plate (8) downwards, and the cylinder body of the compression cylinder (10) is fixedly connected with the upper fixing plate (8); a supporting plate (11) is arranged between the upper fixing plate (8) and the lower fixing plate (9), and the supporting plate (11) is fixedly connected with a piston rod of the compression cylinder (10).
5. The multi-station pressure sensing machine of claim 4, wherein: the upper fixing plate (8) is provided with a guide hole which penetrates through the upper part and the lower part of the compression cylinder (10), and the upper end of each guide hole is fixedly provided with a guide sleeve (13); the two vertical guide rods (12) are fixedly arranged on the upper end face of the supporting plate (11) and symmetrically arranged on two sides of the compression cylinder (10), and the two guide rods (12) are respectively inserted into the two guide sleeves (13).
6. A multi-station pressure sensing machine as defined in claim 5, wherein: the upper pressing die (14) is fixedly arranged at the center of the lower end face of the supporting plate (11), the lower pressing die (15) is fixedly arranged on the lower fixing plate (9), and the upper pressing die (14) and the lower pressing die (15) are correspondingly arranged up and down; the upper pressing die (14) and the lower pressing die (15) are identical in structure and comprise a mounting plate (19), two fixing blocks (20) and two action plates (21).
7. The multi-station pressure sensing machine of claim 6, wherein: the mounting plate (19) is horizontally arranged; the two fixed blocks (20) are fixedly arranged on two sides of the upper end face of the mounting plate (19), the two action plates (21) are respectively fixed on the two fixed blocks (20), a V-shaped groove is formed between the two action plates (21), and the included angle of the opening of the V-shaped groove is 90 degrees; the lower end face of the mounting plate (19) of the upper pressing die (14) is in contact with and fixedly connected with the lower end face of the supporting plate (11), and the opening of the V-shaped groove of the upper pressing die (14) is vertically downward; the lower end face of the mounting plate (19) of the lower pressing die (15) is in contact with and fixedly connected with the upper end face of the lower fixing plate (9), and the opening of the V-shaped groove of the lower pressing die (15) is vertically downward.
8. The multi-station pressure sensing machine of claim 7, wherein: the end surfaces of the upper pressing die (14) and the two acting plates (21) of the lower pressing die (15) which are close to each other are acting surfaces, one acting plate (21) of the upper pressing die (14) is provided with a pressure sensor (16) at the center of the acting surface, and the lower pressing die (15) is provided with a pressure sensor (16) at the centers of the acting surfaces of the two acting plates (21) respectively.
9. A multi-station pressure sensing machine as defined in claim 1, wherein: the pressure detection mechanism (4) is provided with the finished product blanking opening (6) at one side far away from the six-axis robot (2); the defective product blanking opening (7) is arranged between the pressure detection mechanism (4) and the six-axis robot (2).
10. A multi-station pressure sensing machine as defined in claim 3, wherein: the defective product discharging assembly comprises a vertical discharging plate (17), the discharging plate (17) is fixedly arranged on a lower fixing plate (9) between two groups of pressure detecting assemblies, two rotary cylinders (18) are fixedly arranged on two sides of one side end face of the discharging plate (17) close to a finished product discharging opening (6), the two rotary cylinders (18) respectively correspond to the two groups of pressure detecting assemblies, and piston rods of the rotary cylinders (18) rotate by 90 degrees at the positions of the pressure detecting assemblies on the same side.
CN202320774385.1U 2023-04-10 2023-04-10 Multi-station pressure detector Active CN219683322U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320774385.1U CN219683322U (en) 2023-04-10 2023-04-10 Multi-station pressure detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320774385.1U CN219683322U (en) 2023-04-10 2023-04-10 Multi-station pressure detector

Publications (1)

Publication Number Publication Date
CN219683322U true CN219683322U (en) 2023-09-15

Family

ID=87937758

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320774385.1U Active CN219683322U (en) 2023-04-10 2023-04-10 Multi-station pressure detector

Country Status (1)

Country Link
CN (1) CN219683322U (en)

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