CN219616703U - Intelligent feeding and discharging robot - Google Patents

Intelligent feeding and discharging robot Download PDF

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Publication number
CN219616703U
CN219616703U CN202223283043.4U CN202223283043U CN219616703U CN 219616703 U CN219616703 U CN 219616703U CN 202223283043 U CN202223283043 U CN 202223283043U CN 219616703 U CN219616703 U CN 219616703U
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China
Prior art keywords
moving frame
fixed support
right fixed
suspension arm
longitudinal moving
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CN202223283043.4U
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Chinese (zh)
Inventor
吴超
王修山
王芳
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Jiangsu Yizhong Cnc Machine Tool Co ltd
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Jiangsu Yizhong Cnc Machine Tool Co ltd
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Abstract

The utility model relates to an intelligent feeding and discharging robot. The robot comprises a left fixed support truss, a right fixed support truss, a longitudinal moving frame, a transverse moving frame, a vertical lifting mechanism, a suspension arm, an electro-permanent magnetic chuck and a PLC controller; the longitudinal moving frame is connected with the left and right fixed support trusses, a plurality of groups of walking rollers are arranged on the left and right fixed support trusses, and the longitudinal moving frame can longitudinally and horizontally move on the left and right fixed support trusses; the transverse moving frame is provided with a plurality of groups of walking rollers, and can horizontally move transversely on the longitudinal moving frame; the upper end of the vertical lifting mechanism is fixedly connected to the transverse moving frame, the lower end of the vertical lifting mechanism is fixedly connected with the suspension arm, and a plurality of permanent magnet suckers are arranged at the lower part of the suspension arm. The utility model has the advantages of good system rigidity, high precision, long service life, high reliability, high positioning precision, stable operation and low energy consumption, and can meet the requirement of high-efficiency production of enterprises.

Description

Intelligent feeding and discharging robot
Technical Field
The utility model relates to an automatic loading and unloading device for a steel plate in a numerical control machining center, in particular to an intelligent loading and unloading robot.
Background
At present, in the automatic discharging device of the numerical control lathe at home and abroad, a special main shaft rear ejection mechanism is generally adopted, the mechanism is provided with an independent system, and electronic components such as a programmable controller, an encoder and the like are used for controlling corresponding mechanical devices so as to realize automatic discharging of part blank bars. The stability of the imported automatic feeding mechanism is superior to that of the domestic automatic feeding mechanism, but the price of the imported automatic feeding mechanism is very high in both import and domestic. If the number of parts machined by the numerical control lathe is not too large, the automatic feeding device is not purchased by a general using unit.
Some numerical control machine tool manufacturers in China can produce a feeding device using pneumatic or hydraulic pressure as power, automatic discharging of blank bars can be realized, the price is lower, but the price is described in advance when purchasing, because the structures of a spindle box and a spindle of a numerical control lathe with the automatic feeding device are different from those of a numerical control lathe without the automatic feeding device, namely, the numerical control lathe without the automatic feeding device is required to be additionally arranged in the future, the spindle box and the spindle are required to be modified, so that the method is troublesome, and a user of the machine tool is unwilling to accept because of whether the rigidity of the machine tool is reduced or not.
Therefore, when the blank is a long bar part machined by the numerical control lathe, one part is required to be turned and then cut off by a cutter, then the blank material is manually pulled out for a certain distance and then the machine tool is started to machine the next part, so that time and labor are wasted, the machining efficiency is low, and the automation degree of the numerical control machine tool is reduced.
Disclosure of Invention
The utility model aims to provide an intelligent feeding and discharging robot which has the advantages of high automation degree, simplicity and convenience in operation, reliability in action and improvement of production efficiency, so as to solve the problems in the prior art.
The technical scheme of the utility model is as follows: an intelligent feeding and discharging robot comprises a left fixed support truss, a right fixed support truss, a longitudinal moving frame, a transverse moving frame, a vertical lifting mechanism, a suspension arm, an electric permanent magnet sucker and a PLC (programmable logic controller);
the longitudinal moving frame is connected with the left and right fixed support trusses, a plurality of groups of walking rollers are arranged on the left and right fixed support trusses, and the longitudinal moving frame can longitudinally and horizontally move on the left and right fixed support trusses;
the transverse moving frame is connected with the longitudinal moving frame, a plurality of groups of walking rollers are arranged on the transverse moving frame, and the transverse moving frame can horizontally move transversely on the longitudinal moving frame;
the upper end of the vertical lifting mechanism is fixedly connected to the transverse moving frame, the lower end of the vertical lifting mechanism is fixedly connected with the suspension arm, and a plurality of permanent magnet suckers are arranged at the lower part of the suspension arm.
Further, the left and right fixed support trusses are formed by welding rectangular pipes, bottom support legs of the left and right fixed support trusses are fixedly connected with a foundation through embedded parts, and a plurality of groups of walking rollers and precise rack pairs are arranged on the left and right fixed support trusses.
Further, the longitudinal moving frame is formed by welding rectangular pipes, and a plurality of tracks and precise rack pairs are arranged on the longitudinal moving frame.
Furthermore, the suspension arm is formed by welding rectangular pipes, and the suspension arm is flexibly hinged with the electro-permanent magnetic chuck.
Further, a blowing nozzle is arranged on the side edge of the electro-permanent magnetic chuck.
Furthermore, the suspension arm is provided with an industrial code scanner.
The beneficial effects of the utility model are as follows: for a numerical control machine tool without a special main shaft rear ejection mechanism or a numerical control machine tool without a pneumatic or hydraulic power discharging device, the automatic discharging of blank materials can be realized without any change on the machine tool, when a large number of parts are processed, the time for clamping the parts is reduced, the processing efficiency is improved, the labor intensity of operators is reduced, the degree of automation of the numerical control machine tool of the type is improved, but the improvement cost is extremely low, and therefore the cost performance of the numerical control machine tool is improved.
The utility model adopts PLC control, realizes signal interaction with a numerical control system, ensures that the processing of a host machine and the feeding and discharging of a workpiece are orderly carried out, and does not interfere with each other. During operation, through system control, the suction adsorption of small suction is realized, the lifting of large suction is realized, and the problem of multi-sheet adsorption of the thin plate is perfectly solved. The equipment has the advantages of good system rigidity, high precision, long service life, high reliability, high positioning precision, stable operation and low energy consumption, and can meet the requirement of high-efficiency production of enterprises.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is an enlarged schematic view of fig. 1 at R.
In the figure, 1 is a left and right fixed supporting truss, 2 is a longitudinal moving frame, 3 is a transverse moving frame, 4 is a vertical lifting mechanism, 5 is a suspension arm, 6 is an electric permanent magnet sucker, 7 is a blowing nozzle, and 8 is an industrial code scanner.
Description of the embodiments
An intelligent feeding and discharging robot comprises a left fixed support truss 1, a right fixed support truss, a longitudinal moving frame 2, a transverse moving frame 3, a vertical lifting mechanism 4, a suspension arm 5, an electro-permanent magnet sucker 6 and a PLC controller;
the longitudinal moving frame 2 is connected with the left and right fixed support trusses 1, a plurality of groups of walking rollers are arranged on the left and right fixed support trusses 2, and the longitudinal moving frame 2 can longitudinally and horizontally move on the left and right fixed support trusses 1;
the transverse moving frame 3 is connected with the longitudinal moving frame 2, a plurality of groups of walking rollers are arranged on the transverse moving frame 3, and the transverse moving frame 3 can horizontally move transversely on the longitudinal moving frame 2;
the upper end of the vertical lifting mechanism 4 is fixedly connected to the transversely moving frame 3, the lower end of the vertical lifting mechanism is fixedly connected to the suspension arm 5, ten groups of HEPMP90P 45X 12 electric permanent magnet chucks 6 are arranged on the lower portion of the suspension arm 5, the rated suction force is 90kg, the maximum pulling-out force is 420kg, and the overall dimension (length X width) is as follows: 235×80mm, mounted below the boom 5, for the suction of the workpiece. The permanent magnet sucker 6 has a stable magnetic field and is not influenced by the peripheral environment through the control of the constant current controller. The electric permanent magnetic chuck 6 is flexibly hinged with the suspension arm 5, so that the electric permanent magnetic chuck 6 can be fully contacted with a workpiece, and the adsorption force is increased. The electro-permanent magnetic chuck 6 adopts a floating structure, has a floating grabbing function, and avoids overlarge stress during grabbing and releasing; the gripping is converted into rigid connection to avoid shaking in the moving process. The electro-permanent magnetic chuck 6 can be controlled simultaneously or in multiple groups for adapting to the lifting of workpieces with different length specifications. The magnetic field of the electro-permanent magnetic chuck 6 has a plurality of groups of automatic adjusting functions, so that workpieces with different thicknesses can be lifted and adsorbed, and a list Zhang Qidiao can be ensured.
The left and right fixed support trusses 1 are formed by welding rectangular pipes, bottom support legs of the left and right fixed support trusses 1 are fixedly connected with a foundation through embedded parts, and a plurality of groups of walking rollers and precise rack pairs are arranged on the left and right fixed support trusses 1.
The longitudinal moving frame 2 is formed by welding rectangular pipes, a plurality of tracks and precise rack pairs are arranged on the longitudinal moving frame 2, and the longitudinal moving frame 2 is driven by a gear rack double-drive servo drive.
The suspension arm 5 is formed by welding rectangular pipes, and the suspension arm 5 is flexibly hinged with the electro-permanent magnetic chuck 6.
And a blowing nozzle 7 is arranged on the side edge of the electro-permanent magnetic chuck 6 and is used for blowing residual scrap iron on the surface of the workpiece.
The suspension arm 5 is provided with an industrial code scanner 8.
The working flow of the utility model is as follows:
1) Sorting the workpieces to an AGV trolley in the previous working procedure and stacking;
2) The stacked AGV trolley conveys the workpieces to a material rack at a designated position of a material loading area;
3) The two-dimensional code of the workpiece at the uppermost layer of blanking is identified by adopting an industrial code scanner 8 in the feeding area, and the code of the workpiece which is blanked is confirmed and transmitted to a numerical control system;
4) The intelligent feeding and discharging robot hangs the workpiece in the feeding area onto a fixture, performs fine positioning, clamping and drilling processing, and hangs the workpiece in the finished product area after the processing is completed;
5) And sequentially circulating.
In the description of the present utility model, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is merely for convenience in describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and defined otherwise, for example, it may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Standard parts used by the utility model can be purchased from the market, and special-shaped parts can be customized according to the description of the specification and the drawings.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. Unloading robot, its characterized in that in intelligence: the robot comprises a left fixed support truss (1), a right fixed support truss (2), a longitudinal moving frame (3), a transverse moving frame (3), a vertical lifting mechanism (4), a suspension arm (5), an electric permanent magnet sucker (6) and a PLC controller;
the longitudinal moving frame (2) is connected with the left and right fixed support trusses (1), a plurality of groups of walking rollers are arranged on the left and right fixed support trusses (1), and the longitudinal moving frame (2) can longitudinally and horizontally move on the left and right fixed support trusses (1);
the transverse moving frame (3) is connected with the longitudinal moving frame (2), a plurality of groups of walking rollers are arranged on the transverse moving frame (3), and the transverse moving frame (3) can horizontally move transversely on the longitudinal moving frame (2);
the upper end of the vertical lifting mechanism (4) is fixedly connected to the transverse moving frame (3), the lower end of the vertical lifting mechanism is fixedly connected with the suspension arm (5), and a plurality of permanent magnet suckers (6) are arranged at the lower part of the suspension arm (5).
2. The intelligent feeding and discharging robot according to claim 1, wherein: the left and right fixed support trusses (1) are formed by welding rectangular pipes, bottom support legs of the left and right fixed support trusses are fixedly connected with a foundation through embedded parts, and a plurality of groups of walking rollers and precise rack pairs are arranged on the left and right fixed support trusses (1).
3. The intelligent feeding and discharging robot according to claim 1, wherein: the longitudinal moving frame (2) is formed by welding rectangular pipes, and a plurality of rails and precise rack pairs are arranged on the longitudinal moving frame (2).
4. The intelligent feeding and discharging robot according to claim 1, wherein: the suspension arm (5) is formed by welding rectangular pipes, and the suspension arm (5) is flexibly hinged with the electro-permanent magnetic chuck (6).
5. The intelligent feeding and discharging robot according to claim 1, wherein: the side of the electro-permanent magnetic chuck (6) is provided with a blowing nozzle (7).
6. The intelligent feeding and discharging robot according to claim 1, wherein: the industrial code scanner (8) is arranged on the suspension arm (5).
CN202223283043.4U 2022-12-07 2022-12-07 Intelligent feeding and discharging robot Active CN219616703U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223283043.4U CN219616703U (en) 2022-12-07 2022-12-07 Intelligent feeding and discharging robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223283043.4U CN219616703U (en) 2022-12-07 2022-12-07 Intelligent feeding and discharging robot

Publications (1)

Publication Number Publication Date
CN219616703U true CN219616703U (en) 2023-09-01

Family

ID=87770412

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223283043.4U Active CN219616703U (en) 2022-12-07 2022-12-07 Intelligent feeding and discharging robot

Country Status (1)

Country Link
CN (1) CN219616703U (en)

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