CN209836308U - Laser cladding automation equipment - Google Patents

Laser cladding automation equipment Download PDF

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Publication number
CN209836308U
CN209836308U CN201920481912.3U CN201920481912U CN209836308U CN 209836308 U CN209836308 U CN 209836308U CN 201920481912 U CN201920481912 U CN 201920481912U CN 209836308 U CN209836308 U CN 209836308U
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CN
China
Prior art keywords
movement mechanism
conveyor
horizontal movement
positioner
laser cladding
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CN201920481912.3U
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Chinese (zh)
Inventor
吴曾萍
李本旺
欧家福
***
鹿安
易渝蛟
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Chongqing Kairui Robot Technology Co ltd
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Chongqing Co Ltd Of Moral New Engine People Inspection Center
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Priority to CN201920481912.3U priority Critical patent/CN209836308U/en
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Abstract

A laser cladding automation device and a control method thereof comprise a truss manipulator, a clamping mechanism, a conveyor, a lifter, a laser and a powder feeder; the clamping mechanism and the truss manipulator are close to the conveyor and arranged side by side; a lifter is arranged in the conveyor and is positioned in the middle of the conveyor; the clamping mechanism comprises a main positioner and an auxiliary positioner, and the main positioner and the auxiliary positioner are symmetrically arranged on two sides of the conveyor; the main positioner and the auxiliary positioner are used for clamping a workpiece, and the elevator is positioned between the main positioner and the auxiliary positioner; and a laser and a powder feeder are arranged on the truss manipulator. The utility model discloses a laser cladding equipment has realized the full process automation of work piece laser cladding refabrication processing, has reduced workman's work load by a wide margin, has effectively improved the production efficiency of work piece laser cladding processing, and the security is good.

Description

Laser cladding automation equipment
Technical Field
The invention relates to the field of mechanical automation, in particular to laser cladding automation equipment.
Background
In the field of laser cladding remanufacturing of modern machining, a large number of enterprises adopt numerical control machines to carry out laser cladding remanufacturing of cylindrical workpieces. The numerical control machine tools can automatically complete workpiece clamping and fixing and laser cladding processing according to the pre-programmed NC codes, and the whole process does not need manual intervention. And the last unloading of digit control machine tool still leans on staff to operate the centre alignment before the truss crane carries out the centre gripping basically, and the main problem that manual operation exists is: high labor cost is needed to complete simple and repeated work, long time is consumed for feeding and discharging, the efficiency is low, and the cost is high.
In order to reduce the cost and improve the working efficiency, more and more enterprises begin to reform the automatic machining of the numerical control machine tool. One of the effective means is to introduce a mechanical arm, a position changing machine and automatic auxiliary equipment matched with the mechanical arm, such as a feeding and discharging caching device, a feeding and discharging conveyor and the like, so that safe, efficient and automatic production of industrial processing is realized.
At present, the loading and unloading modes related to the automatic processing of the cylinder laser cladding at home and abroad basically mainly adopt the manual operation of loading and unloading of a truss crane, a few improved loading and unloading modes adopt an AGV trolley to correspond to a numerical control machine tool to carry out loading and unloading, and the problems of low utilization efficiency, low precision and poor safety of loading and unloading and auxiliary equipment are solved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides laser cladding equipment to solve the problem of low efficiency caused by the fact that feeding and discharging of a numerical control machine tool are clamped by workers.
The laser cladding automation equipment has the following specific technical scheme:
the utility model provides a laser cladding automation equipment which characterized in that: comprises a truss manipulator (1), a clamping mechanism (2), a conveyor (3), a lifter (4), a laser (5) and a powder feeder (6);
the clamping mechanism (2) and the truss manipulator (1) are close to the conveyor (3), and the clamping mechanism (2) and the truss manipulator (1) are arranged side by side;
a lifter (4) is arranged in the conveyor (3), and the lifter (4) is positioned in the middle of the conveyor (3);
the clamping mechanism (2) comprises a main positioner (2-1) and an auxiliary positioner (2-2), and the main positioner (2-1) and the auxiliary positioner (2-2) are symmetrically arranged on two sides of the conveyor (3);
the main positioner (2-1) and the auxiliary positioner (2-2) are used for clamping a workpiece, and the lifter (4) is positioned between the main positioner (2-1) and the auxiliary positioner (2-2);
the laser (5) and the powder feeder (6) are mounted on the truss manipulator (1).
To better implement the invention, the following steps can be further carried out: the truss manipulator (1) comprises a portal frame (1-1), a first horizontal movement mechanism (1-2), a second horizontal movement mechanism (1-3) and a vertical movement mechanism (1-4);
the conveyor (3) penetrates through the portal frame (1-1), the first horizontal movement mechanism (1-2) is installed on a beam of the portal frame (1-1), and the first horizontal movement mechanism (1-2) can slide along the beam;
the second horizontal movement mechanism (1-3) is installed on the first horizontal movement mechanism (1-2), the second horizontal movement mechanism (1-3) can slide relative to the first horizontal movement mechanism (1-2), and the sliding direction of the second horizontal movement mechanism (1-3) is perpendicular to the sliding direction of the first horizontal movement mechanism (1-2);
the vertical movement mechanism (1-4) is arranged on the second horizontal movement mechanism (1-3), and the vertical movement mechanism (1-4) can slide up and down relative to the second horizontal movement mechanism (1-3);
the laser (5) and the powder feeder (6) are arranged on the vertical movement mechanism (1-4). The laser 8 is used for generating laser beam energy during laser cladding on the surface of the workpiece; the powder feeder 9 is used for feeding metal powder during laser cladding of the surface of a workpiece.
Further: the main transformer (2-1) comprises a first fixing frame (2-11), a fourth horizontal movement mechanism (2-12) and a first clamping part (2-13);
a fourth horizontal movement mechanism (2-12) is arranged on the first fixing frame (2-11), the first clamping part (2-13) is installed on the fourth horizontal movement mechanism (2-12), the fourth horizontal movement mechanism (2-12) can horizontally slide along the fourth horizontal movement mechanism (2-12), and the sliding direction is perpendicular to the conveying direction of the conveyor (3);
the first clamping part (2-13) comprises a rotary table (2-131) and a three-jaw chuck (2-132), the three-jaw chuck (2-132) is fixed on the rotary table (2-131), and the rotary table (2-131) is driven by a servo system and can drive the three-jaw chuck to rotate so as to realize the rotary motion of a workpiece.
Further: the auxiliary positioner (2-2) comprises a second fixed frame (2-21), a fifth horizontal movement mechanism (2-22) and a movable thimble (2-231);
a fifth horizontal movement mechanism (2-22) is arranged on the second fixing frame (2-21), the fifth horizontal movement mechanism (2-22) can horizontally slide along the second fixing frame (2-21), the sliding direction is perpendicular to the transmission direction of the conveyor (3), and a movable thimble (2-231) is arranged on the fifth horizontal movement mechanism (2-22).
A movable thimble (2-231) is arranged on the fifth horizontal movement mechanism (2-22). The movable thimble props against the other end of the workpiece and rotates along with the workpiece.
Further: a pressure sensor is arranged in the auxiliary positioner (2-2). The pressure sensor is used for detecting the pressure value of the ejector pin and controlling the pressure of the ejector pin when the workpiece is clamped.
Further: a feeding buffer storage rack (7) is arranged at the feeding end close to the conveyor (3), a conveying belt is arranged at the upper end of the feeding buffer storage rack (7), and the conveying direction of the conveying belt is the same as that of the conveyor (3);
a first proximity sensor is arranged at the feeding end of the conveyor (3);
a second proximity sensor is arranged in the middle of the conveyor (3).
The upper end of the feeding cache frame is provided with a conveying belt, and the conveying direction of the conveying belt is the same as the conveying direction of the conveyor and is used for conveying the workpieces to the conveyor from the feeding cache frame;
the feeding end of the conveyor is provided with a first proximity sensor, when the first proximity sensor detects a workpiece of the feeding cache frame, the conveyor is controlled to start transmission work, a second proximity sensor is arranged in the middle of the conveyor, when the workpiece is transported between the main position changing machine and the auxiliary position changing machine, the elevator is controlled to ascend, the main position changing machine and the auxiliary position changing machine further work, and automation of the conveyor and the elevator is further improved.
Further: still be equipped with unloading buffer memory frame (8) behind the unloading end of conveyer (3) unloading buffer memory frame (8) upper end is equipped with the conveyer belt, and conveyer belt direction of delivery is with conveyer (3) direction of delivery, be equipped with the third proximity sensor on the unloading end of conveyer (3). And when the third proximity sensor detects the workpiece of the blanking cache frame, the conveyor is controlled to stop working.
Further: and a pedestrian ladder (9) is also arranged at the end of the truss manipulator (1) close to the powder feeder (6). And the metal powder is conveniently added into the powder feeder by an operator.
Further: adjustable foundation bolts are arranged at the bottoms of the main positioner (2-1), the auxiliary positioner (2-2), the lifter (4) and the conveyor (3). Used for adjusting the levelness of each part.
The specific technology of the laser cladding automation equipment control method is as follows:
a control method of laser cladding automation equipment is characterized in that: the method comprises the following steps:
s1: moving the cylindrical workpiece to a feeding cache frame, and starting a conveying belt on the feeding cache frame;
s2: after the first proximity sensor detects the cylindrical workpiece, the control system starts the conveyor, and the conveyor starts to convey the feeding materials;
s3: after the second proximity sensor detects the cylindrical workpiece, the control system controls the conveyor to stop conveying;
s4: the lifter lifts the workpiece to a set height;
s5: the main positioner and the auxiliary positioner move towards the middle simultaneously to clamp the workpiece;
s6: the pressure sensor reads the pressure value and transmits the pressure value to the control system, the control system judges whether the pressure value reaches a set parameter value, if so, S7 is carried out, otherwise, S6 is carried out;
s7: simultaneously stopping the main positioner and the auxiliary positioner;
s8: the elevator descends to the initial point position, and the truss manipulator moves to the cladding initial position;
s9: the main positioner drives the cylindrical workpiece to rotate at a constant speed;
s10: the control system opens the powder feeder to feed powder at a constant speed, and simultaneously the laser starts to carry out laser cladding;
s11: the truss manipulator moves horizontally at a constant speed along the axial direction of the cylindrical workpiece;
s12: the control system judges whether the truss manipulator is cladded to the end point of the workpiece, if so, the operation goes to S13, otherwise, the operation goes back to S11;
s13: stopping the movement of the truss manipulator, stopping the powder feeding of the powder feeder and stopping the work of the laser;
s14: the lifter is lifted to contact the cylindrical workpiece;
s15: the main positioner and the auxiliary positioner loosen the cylindrical workpiece and respectively move back to the initial positions;
s16: the truss manipulator and the lifter move to respective initial positions;
s17: the conveyer starts to convey the blanking;
s18: after the third proximity sensor detects the cylindrical workpiece, the control system controls the conveyor to stop conveying;
s19: cycling through S1 to S19.
The invention has the beneficial effects that: firstly, the laser cladding equipment realizes the automation of the whole process of the laser cladding remanufacturing and processing of the workpiece, greatly reduces the workload of workers, effectively improves the production efficiency of the laser cladding processing of the workpiece and has good safety.
Secondly, a feeding cache frame is arranged in front of the feeding end of the laser cladding equipment, and a discharging cache frame is arranged behind the discharging end of the laser cladding equipment, so that workpiece materials can be cached conveniently, and feeding and discharging are convenient.
Thirdly, the feeding end of the laser cladding equipment is provided with the first proximity sensor, the middle of the conveyor is provided with the second proximity sensor, and the blanking end is provided with the third proximity sensor, so that the automatic conveying of workpieces is facilitated.
Drawings
FIG. 1 is a first overall structural schematic of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a view of the truss robot structure;
FIG. 4 is a main host computer structure diagram;
FIG. 5 is a diagram of an auxiliary positioner;
FIG. 6 is a flow chart of the present invention;
the reference numbers of the attached drawings are that a truss manipulator 1, a portal frame 1-1, a first horizontal movement mechanism 1-2, a second horizontal movement mechanism 1-3, a vertical movement mechanism 1-4, a clamping mechanism 2, a main positioner 2-1, a first fixing frame 2-11, a fourth horizontal movement mechanism 2-12, a first clamping part 2-13, a rotary table 2-131, a three-grab chuck 2-132, an auxiliary positioner 2-2, a second fixing frame 2-21, a fifth horizontal movement mechanism 2-22, a thimble 2-231, a conveyor 3, a lifter 4, a laser 5, a powder feeder 6, a feeding buffer frame 7, a blanking buffer frame 8 and a pedestrian ladder 9.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
As shown in fig. 1 to 5, the embodiment of the present invention:
a laser cladding automation device comprises a truss manipulator 1, a clamping mechanism 2, a conveyor 3, a lifter 4, a laser 5 and a powder feeder 6;
the clamping mechanism 2 and the truss manipulator 1 are close to the conveyor 3, and the clamping mechanism 2 and the truss manipulator 1 are arranged side by side;
a lifter 4 is arranged in the conveyor 3, and the lifter 4 is positioned in the middle of the conveyor 3;
the clamping mechanism 2 comprises a main positioner 2-1 and an auxiliary positioner 2-2, and the main positioner 2-1 and the auxiliary positioner 2-2 are symmetrically arranged at two sides of the conveyor 3;
the main positioner 2-1 and the auxiliary positioner 2-2 are used for clamping a workpiece, and the lifter 4 is positioned between the main positioner 2-1 and the auxiliary positioner 2-2;
the truss robot 1 is provided with a laser 5 and a powder feeder 6.
The truss manipulator 1 comprises a portal frame 1-1, a first horizontal movement mechanism 1-2, a second horizontal movement mechanism 1-3 and a vertical movement mechanism 1-4;
the conveyor 3 penetrates through the portal frame 1-1, the first horizontal movement mechanism 1-2 is installed on a beam of the portal frame 1-1, and the first horizontal movement mechanism 1-2 can slide along the beam;
the second horizontal movement mechanism 1-3 is arranged on the first horizontal movement mechanism 1-2, the second horizontal movement mechanism 1-3 can slide relative to the first horizontal movement mechanism 1-2, and the sliding direction of the second horizontal movement mechanism 1-3 is vertical to the sliding direction of the first horizontal movement mechanism 1-2;
the vertical movement mechanism 1-4 is arranged on the second horizontal movement mechanism 1-3, and the vertical movement mechanism 1-4 can slide up and down relative to the second horizontal movement mechanism 1-3;
the laser 5 and the powder feeder 6 are mounted on the vertical movement mechanism 1-4. The laser 8 is used for generating laser beam energy during laser cladding on the surface of the workpiece; the powder feeder 9 is used for feeding metal powder during laser cladding of the surface of the workpiece.
The main transformer 2-1 comprises a first fixing frame 2-11, a fourth horizontal movement mechanism 2-12 and a first clamping part 2-13;
a fourth horizontal movement mechanism 2-12 is arranged on the first fixing frame 2-11, the first clamping part 2-13 is arranged on the fourth horizontal movement mechanism 2-12, the fourth horizontal movement mechanism 2-12 can horizontally slide along the first fixing frame 2-11, and the sliding direction is vertical to the transmission direction of the conveyor 3;
the first clamping part 2-13 comprises a rotary table 2-131 and a three-jaw chuck 2-132, the three-jaw chuck 2-132 is fixed on the rotary table 2-131, and the rotary table 2-131 is driven by a servo system and can drive the three-jaw chuck to rotate so as to realize the rotary motion of a workpiece.
The auxiliary positioner 2-2 comprises a second fixed frame 2-21, a fifth horizontal movement mechanism 2-22 and a movable thimble 2-231;
a fifth horizontal movement mechanism 2-22 is arranged on the second fixing frame 2-21, the fifth horizontal movement mechanism 2-22 can horizontally slide along the second fixing frame 2-21, and the sliding direction is vertical to the transmission direction of the conveyor 3;
the fifth horizontal movement mechanism 2-22 is provided with a movable thimble 2-231 which is pressed against the other end of the workpiece and rotates together with the workpiece.
A pressure sensor is arranged in the auxiliary positioner 2-2. The pressure sensor is used for detecting the pressure value of the ejector pin and controlling the pressure of the ejector pin when the workpiece is clamped.
The first horizontal movement mechanism, the second horizontal movement mechanism, the vertical movement mechanism, the fourth horizontal movement mechanism and the fifth horizontal movement mechanism respectively comprise a driving mechanism and a slide block and slide rail mechanism, and the driving mechanisms drive corresponding slide blocks to slide along the slide rails;
in the embodiment, the driving mechanism can be driven by an electric cylinder, an air cylinder and a hydraulic cylinder; the piston rod of the electric cylinder, the air cylinder and the hydraulic cylinder drives the sliding block to slide.
Meanwhile, the driving mechanism can also adopt a motor, the screw rod is driven, and the motor drives the screw rod to drive the sliding block to slide, so that the sliding position can be better controlled.
A feeding cache frame 7 is arranged at the feeding end close to the conveyor 3, a conveying belt is arranged on the feeding cache frame 7, the conveying direction of the conveying belt is the same as the conveying direction of the conveyor 3, and a first proximity sensor is arranged at the feeding end of the conveyor 3; a second proximity sensor is arranged in the middle of the conveyor 3.
The upper end of the feeding cache frame is provided with a conveying belt, and the conveying direction of the conveying belt is the same as the conveying direction of the conveyor and is used for conveying the workpieces to the conveyor from the feeding cache frame;
the feeding end of the conveyor is provided with a first proximity sensor, when the first proximity sensor detects a workpiece of the feeding cache frame, the conveyor is controlled to start transmission work, a second proximity sensor is arranged in the middle of the conveyor, when the workpiece is transported between the main position changing machine and the auxiliary position changing machine, the elevator is controlled to ascend, the main position changing machine and the auxiliary position changing machine further work, and automation of the conveyor and the elevator is further improved.
Still be equipped with unloading buffer memory frame 8 behind the unloading end of conveyer 3, unloading buffer memory frame 8 upper end is equipped with the conveyer belt, and conveyer belt direction of delivery is equipped with third proximity sensor with 3 directions of delivery of conveyer, the unloading of conveyer 3 and serves. And when the third proximity sensor detects the workpiece of the blanking cache frame, the conveyor is controlled to stop working.
And a pedestrian ladder 9 is also arranged at the end of the truss manipulator 1 close to the powder feeder 6. And the metal powder is conveniently added into the powder feeder by an operator.
The bottoms of the main positioner 2-1, the auxiliary positioner 2-2, the lifter 4 and the conveyor 3 are provided with adjustable foundation bolts. Used for adjusting the levelness of each part.
The principle of the invention is as follows: a worker places a workpiece on the feeding cache frame 7 and presses a 'start' button on the feeding cache frame 7;
after a first proximity sensor at the head of the conveyor 3 detects a cylindrical workpiece, the conveyor 3 starts to convey the workpiece to perform feeding work;
after a second proximity sensor at the middle position of the conveyor 3 detects a workpiece, the conveyor 3 stops moving, the lifter 4 is started, the workpiece is lifted to the center alignment height, and the lifter 4 stops moving;
the main positioner 2-1 and the auxiliary positioner 2-2 move horizontally towards the middle at the same time to perform workpiece clamping action, and after the pressure sensor feeds back a pressure value, the main positioner 2-1 and the auxiliary positioner 2-2 stop moving at the same time;
the elevator 4 stops moving after dropping to a zero point, and the truss manipulator 1 stops moving after the truss manipulator 1 moves to a processing starting point of a workpiece;
the main positioner 2-1 rotates to drive the workpiece to rotate at a constant speed;
opening a powder feeder 6 to carry out uniform powder feeding, and opening a laser 5 to carry out laser cladding on the surface of the workpiece;
the truss manipulator 1 horizontally moves at a constant speed along a horizontal X axis of the first horizontal movement mechanism 1-2 at a set speed;
after the truss manipulator 1 moves to the laser cladding end point of the workpiece along the horizontal X axis, the powder feeder 6 is closed, the laser 5 is closed, and the truss manipulator 1 stops moving;
the lifter 4 is lifted to the position where the center of the workpiece is aligned with the height of 3mm downwards, and the lifter 4 stops moving;
the main positioner 2-1 and the auxiliary positioner 2-2 horizontally move to the zero point of each base towards two sides simultaneously and stop moving;
the truss manipulator 1 stops moving after moving to the zero point of each shaft, and the lifter 4 stops moving after descending to the zero point; the conveyor 3 is started to convey the workpiece for blanking;
after a third proximity sensor at the tail of the conveyor 3 detects the workpiece, the conveyor 3 stops conveying the workpiece, and the blanking is finished;
and ending one workpiece machining cycle and entering the next workpiece machining cycle.
As shown in fig. 6, an embodiment of a method for controlling laser cladding automation equipment:
a control method of laser cladding automation equipment comprises the following steps:
s1: moving the cylindrical workpiece to a feeding cache frame, and starting a conveying belt on the feeding cache frame;
s2: after the first proximity sensor detects the cylindrical workpiece, the control system starts the conveyor, and the conveyor starts to convey the feeding materials;
s3: after the second proximity sensor detects the cylindrical workpiece, the control system controls the conveyor to stop conveying;
s4: the lifter lifts the workpiece to a set height;
s5: the main positioner and the auxiliary positioner move towards the middle simultaneously to clamp the workpiece;
s6: the pressure sensor reads the pressure value and transmits the pressure value to the control system, the control system judges whether the pressure value reaches a set parameter value, if so, S7 is carried out, otherwise, S6 is carried out;
s7: simultaneously stopping the main positioner and the auxiliary positioner;
s8: the elevator descends to the initial point position, and the truss manipulator moves to the cladding initial position;
s9: the main positioner drives the cylindrical workpiece to rotate at a constant speed;
s10: the control system opens the powder feeder to feed powder at a constant speed, and simultaneously the laser starts to carry out laser cladding;
s11: the truss manipulator moves horizontally at a constant speed along the axial direction of the cylindrical workpiece;
s12: the control system judges whether the truss manipulator is cladded to the end point of the workpiece, if so, the operation goes to S13, otherwise, the operation goes back to S11;
s13: stopping the movement of the truss manipulator, stopping the powder feeding of the powder feeder and stopping the work of the laser;
s14: the lifter is lifted to contact the cylindrical workpiece;
s15: the main positioner and the auxiliary positioner loosen the cylindrical workpiece and respectively move back to the initial positions;
s16: the truss manipulator and the lifter move to respective initial positions;
s17: the conveyer starts to convey the blanking;
s18: after the third proximity sensor detects the cylindrical workpiece, the control system controls the conveyor to stop conveying;
s19: cycling through S1 to S19.

Claims (9)

1. The utility model provides a laser cladding automation equipment which characterized in that: comprises a truss manipulator (1), a clamping mechanism (2), a conveyor (3), a lifter (4), a laser (5) and a powder feeder (6);
the clamping mechanism (2) and the truss manipulator (1) are close to the conveyor (3), and the clamping mechanism (2) and the truss manipulator (1) are arranged side by side;
a lifter (4) is arranged in the conveyor (3), and the lifter (4) is positioned in the middle of the conveyor (3);
the clamping mechanism (2) comprises a main positioner (2-1) and an auxiliary positioner (2-2), and the main positioner (2-1) and the auxiliary positioner (2-2) are symmetrically arranged on two sides of the conveyor (3);
the main positioner (2-1) and the auxiliary positioner (2-2) are used for clamping a workpiece, and the lifter (4) is positioned between the main positioner (2-1) and the auxiliary positioner (2-2);
the laser (5) and the powder feeder (6) are mounted on the truss manipulator (1).
2. The laser cladding automation device of claim 1, characterized in that: the truss manipulator (1) comprises a portal frame (1-1), a first horizontal movement mechanism (1-2), a second horizontal movement mechanism (1-3) and a vertical movement mechanism (1-4);
the conveyor (3) penetrates through the portal frame (1-1), the first horizontal movement mechanism (1-2) is installed on a beam of the portal frame (1-1), and the first horizontal movement mechanism (1-2) can slide along the beam;
the second horizontal movement mechanism (1-3) is installed on the first horizontal movement mechanism (1-2), the second horizontal movement mechanism (1-3) can slide relative to the first horizontal movement mechanism (1-2), and the sliding direction of the second horizontal movement mechanism (1-3) is perpendicular to the sliding direction of the first horizontal movement mechanism (1-2);
the vertical movement mechanism (1-4) is arranged on the second horizontal movement mechanism (1-3), and the vertical movement mechanism (1-4) can slide up and down relative to the second horizontal movement mechanism (1-3);
the laser (5) and the powder feeder (6) are arranged on the vertical movement mechanism (1-4).
3. The laser cladding automation device of claim 1, characterized in that: the main transformer (2-1) comprises a first fixing frame (2-11), a fourth horizontal movement mechanism (2-12) and a first clamping part (2-13);
a fourth horizontal movement mechanism (2-12) is arranged on the first fixing frame (2-11), the first clamping part (2-13) is installed on the fourth horizontal movement mechanism (2-12), the fourth horizontal movement mechanism (2-12) can horizontally slide along the first fixing frame (2-11), and the sliding direction is perpendicular to the conveying direction of the conveyor (3);
the first clamping part (2-13) comprises a rotary table (2-131) and a three-jaw chuck (2-132), the three-jaw chuck (2-132) is fixed on the rotary table (2-131), and the rotary table (2-131) is driven by a servo system.
4. The laser cladding automation device of claim 1, characterized in that: the auxiliary positioner (2-2) comprises a second fixed frame (2-21), a fifth horizontal movement mechanism (2-22) and a movable thimble (2-231);
a fifth horizontal movement mechanism (2-22) is arranged on the second fixing frame (2-21), the fifth horizontal movement mechanism (2-22) can horizontally slide along the second fixing frame (2-21), the sliding direction is perpendicular to the transmission direction of the conveyor (3), and a movable thimble (2-231) is arranged on the fifth horizontal movement mechanism (2-22).
5. The laser cladding automation device of claim 1, characterized in that: a pressure sensor is arranged in the auxiliary positioner (2-2).
6. The laser cladding automation device of claim 1, characterized in that: a feeding buffer storage rack (7) is arranged at the feeding end close to the conveyor (3), and a conveying belt in the same conveying direction as the conveyor (3) is arranged at the upper end of the feeding buffer storage rack (7);
the feeding end of the conveyor (3) is provided with a first proximity sensor, the middle of the conveyor (3) is provided with a second proximity sensor, and the second proximity sensor is adjacent to the clamping mechanism (2).
7. The laser cladding automation device of claim 1, characterized in that: still be equipped with unloading buffer memory frame (8) behind the unloading end of conveyer (3) unloading buffer memory frame (8) upper end is equipped with the conveyer belt, and conveyer belt direction of delivery is with conveyer (3) direction of delivery, be equipped with the third proximity sensor on the unloading end of conveyer (3).
8. The laser cladding automation device of claim 1, characterized in that: and a pedestrian ladder (9) is also arranged at the end of the truss manipulator (1) close to the powder feeder (6).
9. The laser cladding automation device of claim 1, characterized in that: the bottom of the main positioner (2-1), the auxiliary positioner (2-2), the lifter (4) and the conveyor (3) is also provided with adjustable foundation bolts.
CN201920481912.3U 2019-04-11 2019-04-11 Laser cladding automation equipment Active CN209836308U (en)

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Application Number Priority Date Filing Date Title
CN201920481912.3U CN209836308U (en) 2019-04-11 2019-04-11 Laser cladding automation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920481912.3U CN209836308U (en) 2019-04-11 2019-04-11 Laser cladding automation equipment

Publications (1)

Publication Number Publication Date
CN209836308U true CN209836308U (en) 2019-12-24

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114774908A (en) * 2022-03-09 2022-07-22 山东能源重装集团大族再制造有限公司 High-speed cladding system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114774908A (en) * 2022-03-09 2022-07-22 山东能源重装集团大族再制造有限公司 High-speed cladding system
CN114774908B (en) * 2022-03-09 2024-03-08 山东能源重装集团大族再制造有限公司 High-speed cladding system

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Address after: No. 101, Yunhan Avenue, Beibei District, Chongqing 400722

Patentee after: Chongqing Kairui Robot Technology Co.,Ltd.

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Patentee before: CHONGQING DEXIN ROBOT DETECTION CENTER CO.,LTD.