CN219527065U - Carbonization equipment for hard composite carbon fiber products - Google Patents
Carbonization equipment for hard composite carbon fiber products Download PDFInfo
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- CN219527065U CN219527065U CN202320938541.3U CN202320938541U CN219527065U CN 219527065 U CN219527065 U CN 219527065U CN 202320938541 U CN202320938541 U CN 202320938541U CN 219527065 U CN219527065 U CN 219527065U
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- fixed
- carbon fiber
- exhaust
- shell
- carbonization
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- 238000003763 carbonization Methods 0.000 title claims abstract description 39
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 35
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 35
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 26
- 239000010439 graphite Substances 0.000 claims abstract description 26
- 230000006698 induction Effects 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000001179 sorption measurement Methods 0.000 claims abstract description 14
- 238000004321 preservation Methods 0.000 claims abstract description 12
- 230000005611 electricity Effects 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 abstract description 6
- 239000011347 resin Substances 0.000 abstract description 6
- 229920005989 resin Polymers 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 230000005672 electromagnetic field Effects 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 4
- 239000012774 insulation material Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 229910021385 hard carbon Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Landscapes
- Inorganic Fibers (AREA)
Abstract
The utility model discloses carbonization equipment of a hard composite carbon fiber product, and relates to the technical field of carbonization equipment, comprising a shell and a heating component; a shell: the rear side is provided with an exhaust component and an adsorption component, and the lower end of the exhaust component is connected with the adsorption component; and a heating assembly: contain intermediate frequency induction coil, carbon fiber heat preservation frame, graphite case and temperature sensor, intermediate frequency induction coil is installed to the internally mounted of shell, intermediate frequency induction coil's inside is fixed with carbon fiber heat preservation frame, the inside of carbon fiber heat preservation frame is fixed with the graphite case, temperature sensor is installed to the upside of graphite incasement portion, the internally mounted of graphite case has the storage module, the output of outside PLC controller is connected to intermediate frequency induction coil's input electricity, can discharge compounds such as resin that carbonization produced under the circumstances that does not influence the carbonization effect to can put into a plurality of products simultaneously, improve the efficiency of carbonization.
Description
Technical Field
The utility model relates to the technical field of carbonization equipment, in particular to carbonization equipment for hard composite carbon fiber products.
Background
The carbon fiber thermal insulation material is the thermal insulation material with the best performance in the unit world at present, has the characteristics of low density, low thermal conductivity coefficient, low expansion coefficient, high temperature resistance, corrosion resistance, high axial strength and modulus of carbon fiber, no scrupulously and respectfully change, good fatigue resistance and the like, and is closely related to the thermal insulation material; in the aspect of specific application, the method is widely applied to the fields of aerospace, communication optical fibers, new energy, high-performance ceramic manufacture, crystal growth and the like; particularly, the development of new energy photovoltaic industry, a plurality of high-temperature furnaces such as a polycrystal ingot furnace, a single crystal furnace thermal field, a vacuum smelting furnace, a vapor deposition furnace, a hard alloy sintering furnace, a powder metallurgy sintering furnace and the like all need carbon fiber heat preservation materials, and the existing carbon fiber heat preservation materials need carbonization treatment in the production process.
At present, only one product (the product is placed in a specific die and the die is placed in a furnace body together) can be placed in the carbonization furnace, the efficiency is lower when carbonization is carried out, the discharge rate of compounds such as resin generated by carbonization cannot be controlled when carbonization is carried out by the existing carbonization equipment, and a large amount of heat in the furnace body can be taken away when the substances are discharged to influence the carbonization effect, so that the carbonization equipment for the hard composite carbon fiber product is provided.
Disclosure of Invention
The utility model aims to overcome the existing defects, provides carbonization equipment for hard composite carbon fiber products, can discharge compounds such as resin generated by carbonization under the condition of not affecting the carbonization effect, can simultaneously put a plurality of products, improves the carbonization efficiency, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a carbonization device for hard composite carbon fiber products comprises a shell and a heating component;
a shell: the rear side is provided with an exhaust component and an adsorption component, and the lower end of the exhaust component is connected with the adsorption component;
and a heating assembly: contain intermediate frequency induction coil, carbon fiber heat preservation frame, graphite case and temperature sensor, the internally mounted of shell has intermediate frequency induction coil, intermediate frequency induction coil's inside is fixed with carbon fiber heat preservation frame, the inside of carbon fiber heat preservation frame is fixed with the graphite case, temperature sensor is installed to the upside of graphite incasement portion, the internally mounted of graphite case has the storage module, the output of outside PLC controller is connected to intermediate frequency induction coil's input electricity, temperature sensor is connected with outside PLC controller two-way electricity, carries out carbonization heating to stereoplasm composite carbon fiber goods through setting up heating element.
Further, the storage component contains fixed plate, backup pad, slide box and leading wheel, the inside downside of graphite case is fixed with the fixed plate, both ends are fixed with two corresponding backup pads about the fixed plate upside, the spout has been seted up to the side of backup pad, the inside of graphite case is provided with evenly distributed's slide box, the sliding connection of slide box is in the inside of two spouts rather than corresponding, the left and right sides rotation of slide box is connected with evenly distributed's leading wheel, the leading wheel is located the inside of spout, stores the component through setting up to hard composite carbon fiber product.
Further, exhaust assembly contains blast pipe, connecting barrel, flowmeter, motorised valve and air exhaust fan, the inside of the gas vent that the shell rear side set up is fixed with the blast pipe, the lower extreme of blast pipe is fixed with the connecting barrel, the blast pipe communicates with each other with the connecting barrel, the mounting hole has been seted up to the upper end of blast pipe periphery, the internally mounted of mounting hole has the flowmeter, the internally mounted of connecting barrel has the air exhaust fan, install the motorised valve on the periphery of blast pipe, the flowmeter is connected with outside PLC controller two-way electricity, the input of motorised valve and air exhaust fan all with the output of outside PLC controller, exhaust assembly discharges the waste gas that produces in the carbonization process through setting up.
Further, the adsorption component contains connecting pipe, install bin, active carbon piece and outlet duct, the inside of the venthole that the connection bucket lower extreme set up is fixed with the connecting pipe, the lower extreme of connecting pipe is fixed in the inside of the air inlet of install bin upside, the rear side at the shell is fixed to the install bin, evenly distributed's active carbon piece has been placed to the inside of install bin, the inside of the venthole that the install bin rear side set up is fixed with the outlet duct, adsorbs waste gas through setting up the adsorption component.
Further, the front side of the sliding box is provided with a groove, a pull rod is fixed in the groove, and a user can pull the sliding box to move through the pull rod.
Further, the front side inside the shell is hinged with a baffle, the front side of the baffle is fixed with a pull block, and the shell is sealed by arranging the baffle.
Compared with the prior art, the utility model has the beneficial effects that: the carbonization equipment of the hard composite carbon fiber product has the following advantages:
1. the sliding boxes are arranged to store products to be carbonized, after the sliding boxes are arranged, the intermediate frequency induction coil is started to generate a time-harmonic electromagnetic field, the graphite boxes in the electromagnetic field generate induction current, and the products inside the sliding boxes can be heated and carbonized through current heating.
2. Through setting up exhaust assembly and making the in-process that carries out carbonization can start the extraction fan and take out compounds such as resin that the inside product carbonization in-process of slide box produced, the in-process temperature sensor of bleeding continuously detects the stability of graphite incasement portion, and outside PLC controller automatic control motorised valve work reduces gaseous exhaust volume when the temperature is crossed the end, can avoid the too big effect of taking away a large amount of steam influence carbonization of exhaust gas flow under such circumstances.
Drawings
FIG. 1 is a schematic view of the front side structure of the present utility model;
FIG. 2 is a front cross-sectional view of the present utility model;
FIG. 3 is a right side cross-sectional view of the present utility model;
fig. 4 is a schematic view of the structure of the pull rod of the present utility model.
In the figure: 1 shell, 2 heating component, 21 intermediate frequency induction coil, 22 carbon fiber heat preservation frame, 23 graphite box, 24 temperature sensor, 3 storage component, 31 fixed plate, 32 backup pad, 33 slide box, 34 leading wheel, 4 pull rod, 5 exhaust component, 51 blast pipe, 52 connecting barrel, 53 flowmeter, 54 motorised valve, 55 air extraction fan, 6 adsorption component, 61 connecting pipe, 62 install case, 63 active carbon block, 64 outlet duct, 7 baffle, 8 pull block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present embodiment provides a technical solution: a carbonization device of a hard composite carbon fiber product, which comprises a shell 1 and a heating component 2;
the shell 1: the rear side is provided with an exhaust component 5 and an adsorption component 6, the lower end of the exhaust component 5 is connected with the adsorption component 6, the exhaust component 5 comprises an exhaust pipe 51, a connecting barrel 52, a flowmeter 53, an electric valve 54 and an air suction fan 55, the inside of an exhaust port arranged at the rear side of the shell 1 is fixedly provided with the exhaust pipe 51, the lower end of the exhaust pipe 51 is fixedly provided with the connecting barrel 52, the exhaust pipe 51 is communicated with the connecting barrel 52, the upper end of the circumferential surface of the exhaust pipe 51 is provided with a mounting hole, the inside of the mounting hole is provided with the flowmeter 53, the inside of the connecting barrel 52 is provided with the air suction fan 55, the circumferential surface of the exhaust pipe 52 is provided with the electric valve 54, the flowmeter 53 is in bidirectional electric connection with an external PLC controller, the input ends of the electric valve 54 and the air exhaust fan 55 are both connected with the output end of an external PLC controller, the adsorption component 6 comprises a connecting pipe 61, an installation box 62, an activated carbon block 63 and an air outlet pipe 64, the connecting pipe 61 is fixed in the air outlet hole arranged at the lower end of the connecting barrel 52, the lower end of the connecting pipe 61 is fixed in the air inlet arranged at the upper side of the installation box 62, the installation box 62 is fixed at the rear side of the shell 1, the uniformly distributed activated carbon block 63 is placed in the installation box 62, the air outlet pipe 64 is fixed in the air outlet hole arranged at the rear side of the installation box 62, the adsorption component 6 is arranged to adsorb waste gas, and the waste gas generated in the carbonization process is discharged through the exhaust component 5;
heating element 2: the inside of shell 1 is fixed with medium frequency induction coil 21, medium frequency induction coil 22 is fixed with medium frequency induction coil 21 in the inside of shell 1, medium frequency induction coil 22 is fixed with carbon fiber insulation frame 22's inside, graphite case 23 is fixed with in the inside upside of graphite case 23 installs temperature sensor 24, the internally mounted of graphite case 23 has storage module 3, the output of outside PLC controller is connected to medium frequency induction coil 21's input electricity, temperature sensor 24 is connected with outside PLC controller two-way electricity, storage module 3 contains fixed plate 31, backup pad 32, slide case 33 and leading wheel 34, the downside of graphite case 23 inside is fixed with fixed plate 31, the left and right sides both ends of fixed plate 31 upside are fixed with two corresponding backup pads 32, the spout has been seted up to the side of backup pad 32, the inside of graphite case 23 is provided with evenly distributed's slide case 33, slide connection in the inside of two spouts that correspond with it, slide case 33's left and right sides rotate and are connected with evenly distributed leading wheel 34, leading wheel 34 is located inside the setting up and carries out the hard carbon fiber product of heating complex carbon product 2 through setting up hard carbon fiber composite heating device.
Wherein: the front side of the slide box 33 is provided with a groove, a pull rod 4 is fixed in the groove, and a user can pull the slide box 33 to move through the pull rod 4.
Wherein: the baffle 7 is hinged to the front side inside the shell 1, the pull block 8 is fixed to the front side of the baffle 7, and the shell 1 is sealed through the baffle 7.
The utility model provides a carbonization device of a hard composite carbon fiber product, which has the following working principle: firstly, products to be carbonized are placed one by one to be subjected to the inside of each slide box 33, after the products are placed, an intermediate frequency induction coil 21 is started to generate a time-harmonic electromagnetic field, a graphite box 2 in the electromagnetic field generates induction current, the products in each slide box 33 can be heated and carbonized by heating of the current, an air suction fan 55 can be started to suck out compounds such as resin generated in the carbonization process of the products in the slide boxes 33 in the carbonization process, the sucked out compounds such as resin downwards enter the inside of an installation box 62, at the moment, uniformly distributed activated carbon blocks 63 adsorb harmful substances in the activated carbon blocks, and then the harmful substances are adsorbed by the activated carbon blocks, and are discharged through an air outlet pipe 64, so that the harmful substances can be prevented from polluting the air, the flow of the gas is continuously detected by a flow meter 53 in the sucking process, the temperature sensor 24 is used for continuously detecting the stability in the graphite box 23, and an external PLC (programmable logic controller) automatically controls the operation of an electric valve 54 to reduce the gas discharge amount when the temperature is over-bottom, and thus the effect of the carbonized exhaust gas is prevented from being greatly influenced by the excessive flow of exhaust gas.
It should be noted that the external PLC controller disclosed in the above embodiment is specifically designated by the model number siemens S7-200, the temperature sensor 24 is an LSCI-TZ03 laser focusing type infrared temperature sensor, the flowmeter 53 is a DN65 vortex shedding flowmeter, the electric valve 54 is a D941X-16PQC electric stainless steel flange butterfly valve, the air extraction fan 55 is an AUX-APB30-BS exhaust fan, the intermediate frequency induction coil 21 is freely configured according to the actual application scenario, and the external PLC controller controls the solenoid valve 54, the air extraction fan 55 and the intermediate frequency induction coil 21 to work by the method commonly used in the prior art
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A carbonization device for hard composite carbon fiber products, which is characterized in that: comprises a shell (1) and a heating component (2);
outer casing (1): an exhaust component (5) and an adsorption component (6) are arranged at the rear side, and the lower end of the exhaust component (5) is connected with the adsorption component (6);
heating element (2): contain intermediate frequency induction coil (21), carbon fiber heat preservation frame (22), graphite case (23) and temperature sensor (24), the internally mounted of shell (1) has intermediate frequency induction coil (21), the inside of intermediate frequency induction coil (21) is fixed with carbon fiber heat preservation frame (22), the inside of carbon fiber heat preservation frame (22) is fixed with graphite case (23), temperature sensor (24) are installed to the upside of graphite case (23) inside, internally mounted of graphite case (23) has storage module (3), the output of outside PLC controller is connected to the input electricity of intermediate frequency induction coil (21), temperature sensor (24) are connected with outside PLC controller two-way electricity.
2. The carbonization device for hard composite carbon fiber product according to claim 1, wherein: the storage assembly (3) comprises a fixed plate (31), a supporting plate (32), a sliding box (33) and guide wheels (34), wherein the fixed plate (31) is fixed on the lower side of the inside of the graphite box (23), two corresponding supporting plates (32) are fixed at the left and right ends of the upper side of the fixed plate (31), sliding grooves are formed in the side faces of the supporting plates (32), the sliding box (33) which is uniformly distributed is arranged in the graphite box (23), the sliding box (33) is connected with the inside of the two corresponding sliding grooves in a sliding mode, the guide wheels (34) which are uniformly distributed are connected with the left and right sides of the sliding box (33) in a rotating mode, and the guide wheels (34) are located in the sliding grooves.
3. The carbonization device for hard composite carbon fiber product according to claim 1, wherein: the exhaust assembly (5) comprises an exhaust pipe (51), a connecting barrel (52), a flowmeter (53), an electric valve (54) and an air exhaust fan (55), wherein the exhaust pipe (51) is fixed in an exhaust port arranged at the rear side of the shell (1), the connecting barrel (52) is fixed at the lower end of the exhaust pipe (51), the exhaust pipe (51) is communicated with the connecting barrel (52), a mounting hole is formed in the upper end of the circumferential surface of the exhaust pipe (51), the flowmeter (53) is mounted in the mounting hole, the air exhaust fan (55) is mounted in the connecting barrel (52), the electric valve (54) is mounted on the circumferential surface of the exhaust pipe (51), the flowmeter (53) is electrically connected with an external PLC (programmable logic controller) in a bidirectional mode, and the input ends of the electric valve (54) and the air exhaust fan (55) are connected with the output end of the external PLC.
4. A carbonization device for hard composite carbon fiber products according to claim 3, characterized in that: the adsorption component (6) comprises a connecting pipe (61), a mounting box (62), active carbon blocks (63) and an air outlet pipe (64), wherein the connecting pipe (61) is fixed in the air outlet hole formed in the lower end of the connecting barrel (52), the lower end of the connecting pipe (61) is fixed in the air inlet of the upper side of the mounting box (62), the mounting box (62) is fixed on the rear side of the shell (1), the active carbon blocks (63) which are uniformly distributed are placed in the mounting box (62), and the air outlet pipe (64) is fixed in the air outlet hole formed in the rear side of the mounting box (62).
5. The carbonization device for hard composite carbon fiber product according to claim 2, wherein: the front side of the sliding box (33) is provided with a groove, and a pull rod (4) is fixed in the groove.
6. The carbonization device for hard composite carbon fiber product according to claim 1, wherein: the front side inside shell (1) articulates has baffle (7), the front side of baffle (7) is fixed with and draws piece (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320938541.3U CN219527065U (en) | 2023-04-24 | 2023-04-24 | Carbonization equipment for hard composite carbon fiber products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320938541.3U CN219527065U (en) | 2023-04-24 | 2023-04-24 | Carbonization equipment for hard composite carbon fiber products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219527065U true CN219527065U (en) | 2023-08-15 |
Family
ID=87584995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320938541.3U Active CN219527065U (en) | 2023-04-24 | 2023-04-24 | Carbonization equipment for hard composite carbon fiber products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219527065U (en) |
-
2023
- 2023-04-24 CN CN202320938541.3U patent/CN219527065U/en active Active
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