CN219468954U

CN219468954U - Automatic testing machine for functional module

Info

Publication number: CN219468954U
Application number: CN202223613170.6U
Authority: CN
Inventors: 刘汉奎; 王鹤立
Original assignee: Huizhou Hongyitong Intelligent Technology Co ltd
Current assignee: Huizhou Hongyitong Intelligent Technology Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-08-04
Anticipated expiration: 2032-12-30

Abstract

The utility model discloses a functional module automatic testing machine, which is characterized by comprising the following components: the device comprises a workbench, a conveying device, a testing device and a material taking device; the conveying device is arranged in the middle of the workbench, the testing device is provided with a plurality of X-axis portal frames which span the conveying device and are respectively arranged on two ends of the workbench, Y-axis portal frames are connected between the two X-axis portal frames in a sliding mode, and the material taking device is connected with the Y-axis portal frames in a sliding mode. By adopting the design, the feeding area and the discharging area are arranged at the two ends of the conveyor belt, so that automatic feeding of the material trays is realized, manual single placement is not needed, other matters are processed by staff in more time, and the conveyor belt is arranged in a segmented mode, each segment can independently run, staggered conveying is realized, continuous conveying is realized, maximized discharging of each material tray can be ensured, and occupation of the material trays is reduced.

Description

Automatic testing machine for functional module

Technical Field

The utility model relates to the technical field of detection of functional modules of electrical appliances, in particular to an automatic testing machine for functional modules.

Background

The functional module of the present electronic equipment is usually required to be tested after being produced, so that no flaw exists on the surface of the functional module and no fault exists in an internal circuit of the functional module, the present test equipment is usually automated, the whole process of feeding, detection and discharging is realized by the automatic control of the equipment, the labor intensity of workers can be greatly reduced by the automatic control, the automatic equipment can continuously run, the production efficiency is improved, the applicant finds that the present automatic tester has defects in feeding in the actual use process, and the automatic tester is not a production line, so that the material trays are usually required to be placed on a feeding belt manually when feeding, one material tray needs to be replaced when detecting one material tray is finished, so that the feeding is required at any time, the traditional feeding mechanism is usually used for conveying and detecting a single material tray, namely, the next material tray can be conveyed after the detection of one material tray is finished, if the next material tray is defective in the detection, the situation that the next material tray is empty is found, the situation of the next material tray is most occupied, and the situation of the material tray cannot be occupied at the same time is most caused.

Accordingly, there is a need to design a functional module automatic test machine that overcomes one or more of the above-described deficiencies of the prior art.

Disclosure of Invention

The technical scheme adopted by the utility model for achieving the technical purpose is as follows: an automatic functional module tester, comprising: the device comprises a workbench, a conveying device, a testing device and a material taking device; the conveying device is arranged in the middle of the workbench, the testing device is provided with a plurality of X-axis portal frames which are respectively arranged on two ends of the workbench and cross the conveying device, Y-axis portal frames are connected between the X-axis portal frames in a sliding mode, the material taking device is connected with the Y-axis portal frames in a sliding mode, and the conveying device comprises: the conveyer belt, the middle part of conveyer belt goes up and down to be equipped with first striker plate and with the second striker plate that first striker plate interval set up, the loading baffle is installed respectively to the one end both sides of conveyer belt, every the bottom of loading baffle is equipped with respectively and follows the gliding carrier block of conveyer belt width direction, the conveyer belt is equipped with still go up and down to be equipped with the material loading carrier plate in the middle of the one end of loading baffle, the conveyer belt is kept away from and is equipped with the one end both sides of loading baffle are equipped with the unloading baffle respectively, two the bottom of unloading baffle is equipped with the charging tray dog respectively, one side of charging tray dog with the conveyer belt rotates to be connected, and the opposite side penetrates two between the unloading baffle, the below of unloading baffle still is equipped with the jacking carrier block.

In a preferred embodiment, the conveyor belt comprises a first section, a second section and a third section, the first section, the second section and the third section are sequentially arranged at intervals, the feeding baffle and the first baffle are located in the first section, the second baffle is located in the second section, and the discharging baffle is located in the third section.

In a preferred embodiment, a first inductor is further arranged in the first section, the first striker plate is controlled to lift by the first inductor, a second inductor is arranged in the second section, the second striker plate is controlled to lift by the second inductor, and a defective product placing area is further arranged on the outer side of the first section.

In a preferred embodiment, the reclaimer device comprises: the mounting seat is in sliding connection with the Y-axis portal frame, at least two sucker supports are arranged on the mounting seat at intervals, the sucker supports are in sliding connection with the mounting seat, the sucker heads are mounted at the bottoms of the sucker supports, and the visual detection device is fixedly connected to the bottoms of the mounting seat.

In a preferred embodiment, the bottom surface of the tray stop is provided with a chamfer.

The beneficial effects of the utility model are as follows: through set up material loading district and unloading district at the both ends of conveyer belt to realize charging tray automatic feeding, need not artifical single placing, make the staff have more time to handle other affairs, and the segmentation setting of conveyer belt, every section all can the individual operation, realizes staggering the transportation, thereby realizes continuous transportation, can guarantee the maximize blowing of every charging tray again, reduces the occupation of charging tray.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the structure of the conveyor belt of the present utility model;

FIG. 3 is a schematic view of the structure of the loading baffle plate of the present utility model;

FIG. 4 is a schematic diagram of the structure of the blanking baffle of the present utility model;

fig. 5 is a schematic structural view of the material taking device of the present utility model.

In the figure:

10. a work table; 11. a conveying device; 111. a conveyor belt; 1111. a first section; 1112. a second section; 1113. a third section; 1114. a first inductor; 1115. a second inductor; 1116. a defective product placement area; 112. a first striker plate; 113. a second striker plate; 114. a feeding baffle; 115. a bearing block; 116. a loading bearing plate; 117. a blanking baffle; 118. a tray stop block; 1181. chamfering; 119. jacking the supporting blocks; 12. a testing device; 13. a material taking device; 131. a mounting base; 132. a suction cup bracket; 133. a suction disc head; 134. a visual detection device; 14. an X-axis portal frame; 15. y-axis portal frame.

Detailed Description

In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.

As shown in fig. 1 to 5, the present utility model provides an automatic testing machine for functional modules, comprising: a workbench 10, a conveying device 11, a testing device 12 and a material taking device 13; the conveyor 11 is located the middle part of workstation 10, testing arrangement 12 is equipped with a plurality of and is located respectively conveyor 11's both sides, be equipped with respectively on the both ends of workstation 10 and stride conveyor 11's X axle portal frame 14, two sliding connection has Y axle portal frame 15 between the X axle portal frame 14, extracting device 13 with Y axle portal frame 15 sliding connection, conveyor 11 includes: the device comprises a conveyor belt 111, wherein a first baffle plate 112 and a second baffle plate 113 which are arranged at intervals with the first baffle plate 112 are arranged in a lifting manner in the middle of the conveyor belt 111, a feeding baffle plate 114 is respectively arranged at two sides of one end of the conveyor belt 111, a bearing block 115 which slides along the width direction of the conveyor belt 111 is respectively arranged at the bottom of each feeding baffle plate 114, a feeding bearing plate 116 is also arranged in the middle of one end of the conveyor belt 111, a discharging baffle plate 117 is respectively arranged at two sides of one end of the conveyor belt 111 which is far away from the feeding baffle plate 114, a tray stop block 118 is respectively arranged at the bottoms of the two discharging baffle plates 117, one side of the tray stop block 118 is rotatably connected with the conveyor belt 111, the other side penetrates between the two discharging baffle plates 117, a lifting support block 119 is also arranged below the discharging baffle plates 117, and concretely, an X-axis portal frame 15 is used for enabling a Y-axis portal frame 15 to move along the X-axis direction, and a material taking device 13 can move along the Y-axis direction, so that the material taking device 13 can move to any plane 13; the loading baffle 114 is used for piling up trays, the bearing blocks 115 are used for supporting the trays to avoid falling of the trays, a distance is reserved between the bearing blocks 115 and the conveyor belt 111, the tray is prevented from being piled up by the operation of the conveyor belt 111, the trays are supported and placed on the conveyor belt 111 when the tray is piled up, the loading bearing plates 116 are lifted up and contact with the bottom surface of the tray above, the trays are supported, then the bearing blocks 115 on two sides respectively move in opposite directions and are separated from contact with the tray, the loading bearing plates 116 are lowered by a preset height, the bearing blocks 115 move in opposite directions and contact with another tray again, the trays below the bearing blocks 115 are supported, the trays continue to descend along with the lowering of the loading bearing plates 116 until the trays contact with the conveyor belt 111, the trays are conveyed by the conveyor belt 111 to a preset position, the material taking device 13 is stopped by the second baffle 113 and stays at a preset position, wherein the two baffles are stopped by the first baffle 112 and the second baffle 113 respectively on the conveyor 111, if defective products occur in the test device, the defective products are placed in other areas, the material taking device 13 sequentially places the tested products in the material trays at a position which is empty due to the lack of the products, the material taking device 13 is then at the empty position, the material trays are replenished, after the previous material tray is fully filled, the conveyor 111 continues to convey the material trays of the defective products blocked by the second baffle 113 into the blanking baffle 117, meanwhile, the material trays on the first baffle 112 are moved into the second baffle 113, the jacking supporting block 119 is lifted up to jack the material trays in the blanking baffle 117, the material trays are lifted up to the material tray stop 118 during the lifting up, when the tray stop 118 rises to a certain height, the tray stop 118 loses the acting force of the tray and can automatically rotate and reset, the tray is located above the tray stop 118, then the jacking supporting block 119 descends, and the tray is suspended between the two blanking baffles 117 under the support of the tray stop 118, and is circularly reciprocated to complete automatic stacking of the tray.

It should be noted that the testing device 12 is a common detecting device in the market, and thus will not be described herein.

Further, in this embodiment, the bottom surface of the tray stop 118 is provided with a chamfer 1181, and specifically, in order to reduce the thickness of the sidewall of the tray stop 118 and facilitate the sidewall of the tray to pass through the tray stop 118, the bottom surface of the side of the tray stop 118 located in the blanking baffle 117 is provided with a chamfer 1181.

Further, in this embodiment, the conveyor 111 includes a first section 1111, a second section 1112, and a third section 1113, where the first section 1111, the second section 1112, and the third section 1113 are sequentially disposed at intervals, the feeding baffle 114 and the first baffle 112 are located in the first section 1111, the second baffle 113 is located in the second section 1112, the discharging baffle 117 is located in the third section 1113, and specifically, the conveyor 111 is in a split structure, and each section is composed of the first section 1111, the second section 1112, and the third section 1113, and each section can be independently operated, so that staggered operation is avoided from being synchronously driven.

Further, in this embodiment, a first sensor 1114 is further disposed in the first section 1111, the first striker plate 112 is controlled to lift by the first sensor 1114, a second sensor 1115 is disposed in the second section 1112, the second striker plate 113 is controlled to lift by the second sensor 1115, a defective product placement area 1116 is further disposed at the outer side of the first section 1111, specifically, when the tray moves to the range of the first sensor 1114, the first sensor 1114 is triggered, the first striker plate 112 is lowered, and is blocked in front of the tray, so as to prevent the tray from going forward continuously, and after the product test is completed, the second striker plate 113 is controlled to lift by the upper computer, so that defective products are placed in the defective product placement area 1116.

Further, in this embodiment, the material taking device 13 includes: the installation seat 131, the installation seat 131 with Y-axis portal frame 15 sliding connection, the interval is equipped with two at least sucking disc supports 132 on the installation seat 131, sucking disc support 132 with installation seat 131 sliding connection, sucking disc head 133 is installed to sucking disc support 132's bottom, the bottom of installation seat 131 still fixedly connected with vision detection device 134, and specifically, installation seat 131 can follow Y-axis portal frame 15 and remove, sucking disc support 132 can be on installation seat 131 in vertical direction, and sucking disc head 133 is used for adsorbing the product and is provided with two at least to realize snatching, placing in the single stroke, vision detection device 134 is used for detecting the outward appearance form of product.

In summary, the feeding area and the discharging area are arranged at two ends of the conveyor belt 111 to realize automatic feeding of the trays, manual single placement is not needed, so that staff can have more time to process other matters, each section of the conveyor belt 111 can be independently operated to realize staggered conveying, continuous conveying is realized, maximized discharging of each tray can be ensured, and occupation of the trays is reduced.

The present utility model is not limited to the details and embodiments described herein, and thus additional advantages and modifications may readily be made by those skilled in the art, without departing from the spirit and scope of the general concepts defined in the claims and the equivalents thereof, and the utility model is not limited to the specific details, representative apparatus and illustrative examples shown and described herein.

Claims

1. An automatic functional module tester, comprising: the device comprises a workbench, a conveying device, a testing device and a material taking device; the conveying device is arranged in the middle of the workbench, the testing device is provided with a plurality of X-axis portal frames which are respectively arranged on two ends of the workbench and cross the conveying device, Y-axis portal frames are connected between the X-axis portal frames in a sliding mode, the material taking device is connected with the Y-axis portal frames in a sliding mode, and the conveying device comprises: the conveyer belt, the middle part of conveyer belt goes up and down to be equipped with first striker plate and with the second striker plate that first striker plate interval set up, the loading baffle is installed respectively to the one end both sides of conveyer belt, every the bottom of loading baffle is equipped with respectively and follows the gliding carrier block of conveyer belt width direction, the conveyer belt is equipped with still go up and down to be equipped with the material loading carrier plate in the middle of the one end of loading baffle, the conveyer belt is kept away from and is equipped with the one end both sides of loading baffle are equipped with the unloading baffle respectively, two the bottom of unloading baffle is equipped with the charging tray dog respectively, one side of charging tray dog with the conveyer belt rotates to be connected, and the opposite side penetrates two between the unloading baffle, the below of unloading baffle still is equipped with the jacking carrier block.

2. The automatic functional module testing machine of claim 1, wherein the conveyor belt comprises a first section, a second section and a third section, the first section, the second section and the third section are sequentially arranged at intervals, the feeding baffle and the first baffle are positioned in the first section, the second baffle is positioned in the second section, and the discharging baffle is positioned in the third section.

3. The automatic functional module testing machine according to claim 2, wherein a first sensor is further arranged in the first section, the first striker plate is controlled to lift by the first sensor, a second sensor is arranged in the second section, the second striker plate is controlled to lift by the second sensor, and a defective product placement area is further arranged on the outer side of the first section.

4. The automatic functional module tester of claim 1, wherein the take-out device comprises: the mounting seat is in sliding connection with the Y-axis portal frame, at least two sucker supports are arranged on the mounting seat at intervals, the sucker supports are in sliding connection with the mounting seat, the sucker heads are mounted at the bottoms of the sucker supports, and the visual detection device is fixedly connected to the bottoms of the mounting seat.

5. The automatic functional module tester according to claim 1, wherein a bottom surface of the tray stopper is provided with a chamfer.