CN219326805U - Small-size steel wire heat treatment shaping equipment - Google Patents
Small-size steel wire heat treatment shaping equipment Download PDFInfo
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- CN219326805U CN219326805U CN202320270574.5U CN202320270574U CN219326805U CN 219326805 U CN219326805 U CN 219326805U CN 202320270574 U CN202320270574 U CN 202320270574U CN 219326805 U CN219326805 U CN 219326805U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model relates to the field of heat treatment equipment, and discloses small-specification steel wire heat treatment shaping equipment which comprises a paying-off device, a heat treatment device and a wire collecting device, wherein the heat treatment device is positioned between the paying-off device and the wire collecting device; the paying-off machine is provided with a paying-off seat, the paying-off seat is provided with a paying-off guide wheel and a threading plate, the threading plate is provided with a plurality of through holes for the steel wires to pass through, and the paying-off, heat treatment shaping, traction and wire winding are realized.
Description
Technical Field
The utility model relates to the field of heat treatment equipment, in particular to small-specification steel wire heat treatment shaping equipment.
Background
When the steel wire is heat treated, the common steel wire is heated to a certain temperature by rapid heating, the steel wire after high temperature treatment is mechanically drawn to reach the geometric diameter close to the finished product, and then the strength, toughness and elasticity required by the finished product steel wire are obtained by adopting processes such as annealing, tempering and the like.
The annealing process refers to a process method that metal deviating from an equilibrium state is heated to a higher temperature and kept for a period of time, and then slowly cooled to obtain a tissue approaching the equilibrium state, and the annealing aims to uniform chemical components, improve chemical properties and process properties, and eliminate or reduce internal stress. In order to eliminate work hardening generated in the previous working procedure of the steel wire, and to prepare a proper metallographic structure for subsequent processing (such as drawing, etc.), the steel wire needs to be annealed, so that the hardness is reduced, the work hardening is eliminated, the plasticity is improved, and the further processing is facilitated.
The annealing process is divided into three processes of heating, soaking and cooling, and the application provides small-specification steel wire heat treatment shaping equipment, and realizes the processes of paying off, heat treatment shaping, traction and winding, and one production line device.
Disclosure of Invention
In order to solve one or more technical problems in the prior art, or at least to provide an advantageous option, the present utility model provides a small-sized steel wire heat treatment shaping apparatus, which solves the problems in the background art.
The utility model discloses small-size steel wire heat treatment shaping equipment, which comprises a paying-off device, a heat treatment device and a wire collecting device, wherein the heat treatment device is positioned between the paying-off device and the wire collecting device; the paying-off machine is provided with a paying-off seat, the paying-off seat is provided with a paying-off guide wheel and a threading plate, and the threading plate is provided with a plurality of through holes for the steel wires to pass through.
In a preferred implementation mode of the small-size steel wire heat treatment shaping equipment, the wire collecting device further comprises a wire frame, a wire collecting guide wheel is arranged on one side of the wire frame, close to the traction machine, and a plurality of guide pipes parallel to the wire collecting guide wheel are arranged on the wire frame, and each guide pipe is correspondingly provided with a wire collecting machine.
In a preferred implementation mode of the small-size steel wire heat treatment shaping equipment, the heat treatment device further comprises a cooling water tank connected with the annealing furnace, and the cooling water tank is positioned between the annealing furnace and the tractor.
In a preferred implementation mode of the small-size steel wire heat treatment shaping equipment, a plurality of wire feeding holes are arranged on the two side walls of the annealing furnace and the two side walls of the cooling water tank in a counterpoint mode at the same height.
In a preferred implementation mode of the small-size steel wire heat treatment shaping equipment, the annealing furnace is a pipeline annealing furnace, and the side wall of the cooling water tank is attached to the side wall of the pipeline annealing furnace.
In a preferred implementation mode of the small-size steel wire heat treatment shaping equipment, the paying-off device, the heat treatment device and the wire collecting device are connected with a control switch, and the control switch simultaneously controls the paying-off machine, the annealing furnace, the traction machine and the wire collecting machine.
In a preferred implementation mode of the small-specification steel wire heat treatment shaping equipment, the paying-off machine is provided with a wire supply seat, and the wire supply seat is provided with an I-shaped wheel, an electromagnetic brake disc and a motor.
The utility model has the beneficial effects that:
(1) The paying-off device, the heat treatment device and the wire collecting device are put into use in sequence, the paying-off part uses a spool as a material turnover carrier, the heat treatment part uses a pipeline type gas protection continuous annealing furnace to carry out stress relief shaping treatment, the traction part improves power through a traction machine, the traction wire walks, meanwhile, the wire can be pulled to the wire collecting machine through tension control and paying-off speed matching, the wire frame is used as a carrier, the wire is collected into a coil, and one production line of paying-off, heat treatment and wire collecting is started.
(2) The wire frame of the wire collecting device is provided with a wire collecting guide wheel and a guide tube, the steel wires are tightly pressed and pulled to the wire frame by a traction machine, the wire collecting guide wheel penetrates through the wire frame, the guide tubes are arranged in rows along the direction parallel to the guide wheel, the height of the guide tube is the same as that of the wire collecting guide wheel, the steel wires penetrate through the gear teeth of the wire collecting guide wheel, the steel wires along the wire frame are along the guide tube, the steel wires at the outermost side of the wire collecting guide wheel move towards the wire collecting machine along the guide tube closest to the wire collecting guide wheel, the rest of the steel wires continue to move along the guide tube, the steel wires at the outermost side of the guide tube fall and are wound to the wire collecting machine at the guide tube at the moment when the steel wires move to the next guide tube, the rest of the steel wires continue to be collected in the same manner until the last guide tube and the last wire collecting machine are all completed.
(3) Cooling water tank is arranged between the annealing furnace and the tractor for carrying out annealing on the steel wire, the last step of the annealing process and the shaping treatment before wire collection are adopted as the cooling water tank, a plurality of wire feeding holes are formed in two side walls of the cooling water tank for allowing the small-specification steel wire to pass through, and then the steel wire enters the tractor for compaction, so that the wire disorder is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
fig. 1 is a schematic structural diagram of the whole apparatus according to an embodiment of the present utility model.
Fig. 2 is a schematic structural diagram of a pay-off rack according to an embodiment of the utility model.
Fig. 3 is a top view of a wire rewinding device according to an embodiment of the utility model.
Fig. 4 is a schematic structural diagram of a leadframe according to an embodiment of the utility model.
Reference numerals illustrate:
1-paying-off device, 2-heat treatment device and 3-take-up device;
11-paying-off machine, 21-annealing furnace, 22-cooling water tank, 31-wire collecting machine, 32-traction machine and 33-lead frame;
110-pay-off seat, 111-wire supply seat, 112-spool, 113-pay-off guide wheel, 114-threading plate, 115-through hole, 116-balancing weight, 331-wire take-up guide wheel and 332-catheter.
Detailed Description
In order to more clearly illustrate the general inventive concept, reference will be made in the following detailed description, by way of example, to the accompanying drawings.
In order that the above-recited objects, features and advantages of the present application will be more clearly understood, a more particular description of the application will be rendered by reference to the appended drawings and appended detailed description. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced in other ways than as described herein, and therefore the scope of the present utility model is not limited by the specific embodiments disclosed below.
In addition, in the description of the present utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. However, it is noted that direct connection indicates that two connected bodies are not connected through a transition structure, but are connected through a connection structure to form a whole. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The scheme adopted is as follows: a small-sized steel wire heat treatment shaping apparatus, as shown in fig. 1 to 4, comprising: the wire paying-off device 1, the heat treatment device 2 and the wire winding device 3, wherein the heat treatment device 2 is positioned between the wire paying-off device 1 and the wire winding device 3, the wire paying-off device 1 comprises a wire paying-off machine 11, the heat treatment device 2 comprises an annealing furnace 21, the wire winding device 3 comprises a tractor 32 and a wire winding machine 31, and the tractor 32 is positioned between the annealing furnace 21 and the wire winding machine 31; the paying-off machine 11 is provided with a paying-off seat 110, the paying-off seat 110 is provided with a paying-off guide wheel 113 and a threading plate 114, and the threading plate 114 is provided with a plurality of through holes 115 for passing steel wires.
The paying-off device 1, the heat treatment device 2 and the wire collecting device 3 are put into use in sequence, control switches (not shown in the figure) are arranged to be connected with the devices, the paying-off machine 11, the annealing furnace 21, the traction machine 32 and the wire collecting machine 31 are controlled, the control switches are turned on, and the equipment automatically realizes paying-off, annealing shaping and wire collecting of the steel wires. The paying-off machine 11 is provided with a wire supply seat 111, the wire supply seat 111 is provided with a spool 112, a paying-off part uses the spool 112 as a material turnover carrier, a heat treatment part uses a pipeline type gas protection continuous annealing furnace to carry out stress relief shaping treatment, the safety is good, the temperature uniformity is good, the maintenance is easy, meanwhile, the paying-off machine 11 and the taking-up machine 31 are provided with motors, a traction part improves the power through a traction machine 32, the traction wire walks, the wire can be pulled to the taking-up machine 31 through tension control and paying-off speed matching, the wire is coiled by taking a lead frame 33 as a carrier, so that paying-off, heat treatment and taking-up of a production line are started, in addition, the paying-off machine 11 is provided with a balancing weight 116, the gravity center position is changed by moving the balancing weight 116, and the paying-off tension is kept constant; the paying-off guide wheel 113 is set to be an aluminum alloy guide wheel, the threading plate 114 is a punching plate, and the threading plate is adjusted according to the number of threads to meet the size use requirement of small-specification steel wires.
In one embodiment, besides the wire winding machine 31, the wire winding device 3 further comprises a wire frame 33 matched with the wire winding machine 31 and the tractor 32 to realize the wire winding function, the placement position of the wire frame 33 is along the direction of the tractor 32 and is in the same straight line with the tractor 32 and the annealing furnace 21, the wire winding machine 31 is arranged at one side of the wire frame 33, a wire winding guide wheel 331 is arranged at one side of the wire frame 33 close to the tractor 32, a plurality of guide pipes 332 parallel to the wire winding guide wheel 331 are further arranged, and one wire winding machine 31 is correspondingly arranged at the side part of each guide pipe 332; the wire frame 33 of the wire winding device 3 is provided with a wire winding guide wheel 331 and a guide tube 332, steel wires are pressed and pulled to the wire frame 33 by a tractor 32, the guide tube 332 penetrates through the wire winding guide wheel 331 of the wire frame 33, a plurality of guide tubes 332 are arranged in a row along the direction parallel to the guide wheels, the height of each guide tube 332 is the same as that of each wire winding guide wheel 331, the steel wires penetrate through the positions between the gear teeth of the wire winding guide wheels 331, the steel wires follow the guide tube 33 to the guide tube 332, the steel wires at the outermost positions of the wire winding guide wheels 331 run to the wire winding machine 31 along the guide tube 332, the rest of the steel wires continue to move along the guide tube 332, the wire winding is continued in the same manner until the last guide tube 332 and the last wire winding machine 31 are all completed.
In one embodiment, a cooling water tank 22 is arranged to be connected with an annealing furnace 21, the cooling water tank 22 is arranged between the annealing furnace 21 and a tractor 32, two side walls of the annealing furnace 21, namely, two side walls close to a paying-off machine 11 and a cooling water tank 22 are arranged in a contraposition mode, a plurality of wire feeding holes (not shown in the figure) for allowing wires to pass through are formed in a contraposition mode, the wire feeding holes are formed in the same height, the wires penetrate through the wire feeding holes to the tractor 32, the annealing furnace 21 is arranged to be a pipeline annealing furnace 21, the side walls of the cooling water tank 22 are attached to the side walls of the annealing furnace 21, firstly, space is saved, secondly, the wires are guaranteed to enter the cooling water tank 22 from the first time of the annealing furnace 21, the cooling water tank 22 cools the wires after annealing, the cooling water tank 22 is arranged between the annealing furnace 21 and the tractor 32, as a final step of an annealing procedure and shaping treatment before wire collection, the two side walls of the cooling water tank 22 are provided with a plurality of wire feeding holes for allowing small-sized wires to pass through, and then enter the tractor 32 to be compressed, and disorder wires are avoided.
The technical solution protected by the present utility model is not limited to the above embodiments, and it should be noted that, the combination of the technical solution of any one embodiment with the technical solution of the other embodiment or embodiments is within the scope of the present utility model. While the utility model has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the utility model and are intended to be within the scope of the utility model as claimed.
Claims (7)
1. The small-size steel wire heat treatment shaping equipment is characterized by comprising a paying-off device, a heat treatment device and a wire collecting device, wherein the heat treatment device is positioned between the paying-off device and the wire collecting device, the paying-off device comprises a paying-off machine, the heat treatment device comprises an annealing furnace, the wire collecting device comprises a traction machine and a wire collecting machine, and the traction machine is positioned between the annealing furnace and the wire collecting machine; the paying-off machine is provided with a paying-off seat, the paying-off seat is provided with a paying-off guide wheel and a threading plate, and the threading plate is provided with a plurality of through holes for the steel wires to pass through.
2. The small-size steel wire heat treatment shaping equipment according to claim 1, wherein the wire collecting device further comprises a wire frame, a wire collecting guide wheel is arranged on one side of the wire frame, which is close to the tractor, and a plurality of guide pipes parallel to the wire collecting guide wheel are arranged on the wire frame, and each guide pipe is correspondingly provided with a wire collecting machine.
3. The small-sized wire heat treatment and sizing apparatus according to claim 1, wherein the heat treatment device further comprises a cooling water tank connected to the annealing furnace, the cooling water tank being located between the annealing furnace and the tractor.
4. The small-sized steel wire heat treatment shaping equipment according to claim 3, wherein a plurality of wire feeding holes are formed in the positions of the two side walls of the annealing furnace and the two side walls of the cooling water tank in a contraposition mode at the same height.
5. The small-sized steel wire heat treatment sizing equipment according to claim 4, wherein the annealing furnace is a pipeline annealing furnace, and the side wall of the cooling water tank is attached to the side wall of the pipeline annealing furnace.
6. The small-sized steel wire heat treatment sizing equipment according to claim 1, wherein the paying-off device, the heat treatment device and the wire collecting device are connected with a control switch, and the control switch simultaneously controls the paying-off machine, the annealing furnace, the traction machine and the wire collecting machine.
7. The small-sized steel wire heat treatment shaping equipment according to claim 1, wherein the paying-off machine is provided with a wire supply seat, and the wire supply seat is provided with an I-shaped wheel, an electromagnetic brake disc and a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320270574.5U CN219326805U (en) | 2023-02-17 | 2023-02-17 | Small-size steel wire heat treatment shaping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320270574.5U CN219326805U (en) | 2023-02-17 | 2023-02-17 | Small-size steel wire heat treatment shaping equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219326805U true CN219326805U (en) | 2023-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320270574.5U Active CN219326805U (en) | 2023-02-17 | 2023-02-17 | Small-size steel wire heat treatment shaping equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219326805U (en) |
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2023
- 2023-02-17 CN CN202320270574.5U patent/CN219326805U/en active Active
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