CN211199326U - Centralized paying-off and water bath device for steel wire - Google Patents
Centralized paying-off and water bath device for steel wire Download PDFInfo
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- CN211199326U CN211199326U CN201920728873.2U CN201920728873U CN211199326U CN 211199326 U CN211199326 U CN 211199326U CN 201920728873 U CN201920728873 U CN 201920728873U CN 211199326 U CN211199326 U CN 211199326U
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Abstract
The utility model discloses a centralized paying-off and water bath device of steel wires, which comprises a plurality of paying-off wheels, wherein a plurality of rows of paying-off discs are arranged on two sides of each paying-off wheel, and the steel wires on each paying-off disc are wound on the paying-off wheels; the centralized paying-off roller is arranged behind the paying-off wheel; the heat treatment water bath device is arranged behind the centralized pay-off roller and comprises a water bath tank, a water storage tank and a heat treatment box; the centralized wire collecting roller is arranged behind the heat treatment water bath device, the wire collecting wheel is arranged behind the centralized wire collecting roller, the spool is arranged below the wire collecting wheel, and the steel wire on the wire collecting wheel is wound on the spool to be wound into a coil. The utility model relates to a concentrated unwrapping wire and water bath of steel wire device, simple structure, convenient operation for steel wire heat treatment effect is better.
Description
Technical Field
The utility model relates to a concentrated unwrapping wire and water bath device of steel wire.
Background
In the process of producing and manufacturing the steel wire, in order to obtain good comprehensive performance of the steel wire, the steel wire needs to be quenched to obtain a sorbite structure; the sorbite has finer lamellar spacing than pearlite, has higher cold drawing limit value, can bear great deformation degree, and can obtain a high-strength and high-toughness steel wire after drawing. The steel wire needs to be paid off before the heat treatment normalizing and quenching processes, and the paying off quality can influence the heat treatment effect of the steel wire.
The traditional steel wire paying-off and paying-off method has no device for intensively paying off and paying off the steel wire during paying-off and paying-off of the steel wire, so that the tension of the steel wire is unstable, and the heat treatment time of the steel wire is different, thereby influencing the heat treatment effect of the steel wire; the distance from the steel wire to the water bath tank of the traditional water bath equipment is fixed, the steel wire directly enters the water bath tank without being cooled after passing through the heat treatment box, and meanwhile, the water bath length of the steel wire in the water bath tank is also fixed, so that the water bath effect is influenced; therefore, the current steel wire heat treatment urgently needs a water bath device with higher efficiency and better water bath effect and a centralized paying-off device, so that the heat treatment effect is better.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the above-mentioned not enough, provide a concentrated pay-off and water bath device that high efficiency, thermal treatment effect are better.
The purpose of the utility model is realized like this:
the centralized paying-off and water bath device for the steel wires comprises a wheel bracket, a heat treatment water bath device, a centralized wire collecting roller and a wire collecting wheel, wherein a plurality of paying-off wheel brackets are arranged on the wire collecting wheel bracket and are arranged in a plurality of rows; a plurality of pay-off reels are arranged on two sides of the pay-off wheel bracket, a plurality of rows of pay-off reels are arranged in order, and steel wires on the pay-off reels are wound on the pay-off wheels;
the centralized pay-off roller is arranged behind the pay-off wheel, the steel wires wound on the pay-off wheel pass through the centralized pay-off roller, brackets parallel to the ground are symmetrically arranged on the rear side of a roller seat of the centralized pay-off roller, a horizontal porous plate is erected on the brackets and is parallel to the ground, and a vertical porous plate is vertically arranged at the rear edge of the horizontal porous plate;
the heat treatment water bath device is arranged behind the centralized pay-off roller and comprises a water bath tank, a water storage tank and a heat treatment box; the water storage tank is arranged behind the heat treatment tank, a water pump is connected to the side surface of the water storage tank, and the water bath tank is erected in the water storage tank; the left side wall and the right side wall of the water bath tank are respectively provided with a flanging, and the flanging is erected at the upper ends of the left side wall and the right side wall of the water storage tank and moves back and forth so as to change the position of the water bath tank and change the distance from the steel wire to the water bath tank; the side surface of the water bath is connected with a heat exchanger, and the heat exchanger is connected with a pipeline where the water pump is located;
a baffle is arranged in the water bath, and the length direction of the baffle is vertical to the direction of the steel wire passing through; the two ends of the baffle are symmetrically provided with screws, one end of each screw penetrates through the baffle and abuts against the inner wall of the water bath, the other end of each screw penetrates through the rear side wall of the water bath, a handle of each screw is positioned on the rear side of the water bath, and the baffle can move back and forth in the water bath through adjusting the screws; a plurality of circular holes are formed in the front side wall and the rear side wall of the water bath;
the centralized wire collecting roller is arranged behind the heat treatment water bath device, the wire collecting wheel is arranged behind the centralized wire collecting roller, and the I-shaped wheel is arranged below the wire collecting wheel;
the steel wire is released by the pay-off reel in a direction perpendicular to the pay-off wheel bracket, the released steel wire is wound on the pay-off wheel, and the transmission direction of the steel wire is parallel to the pay-off wheel bracket under the action of the pay-off wheel; then the steel wire passes through the upper part of the centralized pay-off roller, then passes through the round hole of the horizontal porous plate from the bottom of the horizontal porous plate and then passes through the round hole of the vertical porous plate; the steel wire with the stable tension enters a heat treatment water bath device for heat treatment; and stabilizing the tension of the steel wire after the heat treatment through a concentrated wire collecting roller, then transmitting the steel wire to a wire collecting wheel, and finally winding the steel wire on an I-shaped wheel to form a coil material.
The concentrated paying-off roller is sleeved in the roller seat.
The concentrated take-up roller is erected above the take-up roller support.
The horizontal porous plate is provided with a plurality of rows of round holes, and the vertical porous plate is provided with a single row of round holes.
The height of the baffle is the same as that of the water bath.
The length direction of the screw is vertical to the length direction of the baffle.
The utility model discloses concentrated unwrapping wire and water bath of steel wire device has following advantage:
the centralized paying-off and water bath device for the steel wire stabilizes the tension of the steel wire through the paying-off wheel and the centralized paying-off roller, has simple structure and convenient operation and maintenance, and leads the heat treatment effect of the steel wire to be better; the centralized paying-off and water bath device for the steel wires transmits the steel wires to the take-up pulley after the steel wires are taken up by the centralized take-up roller, and the spool is used for winding at last, so that the take-up efficiency is improved;
the centralized paying-off and water bath device for the steel wire adopts a water tank form, the tank body is open, the condition of the steel wire is convenient to observe, the structure is simple, and the operation and maintenance are convenient; the investment of water bath equipment of the steel wire heat treatment water bath device is far less than that of lead bath equipment, so that the cost is saved for manufacturers, and the device is more environment-friendly compared with the lead bath equipment; finally, the steel wire heat treatment water bath device can adjust the distance from the steel wire to the water bath tank, adjust the water bath length of the steel wire in the water bath tank, and adjust the water bath distance according to the steel wires with different specifications, so that the water bath effect is better.
Drawings
Fig. 1 is a top view of the centralized paying-off and water bath device of the steel wire of the utility model.
Fig. 2 is a schematic structural view of the concentrated pay-off roll in fig. 1.
Fig. 3 is a schematic structural view of the concentrated take-up roll in fig. 1.
Fig. 4 is a schematic structural view of the take-up pulley and the spool of the centralized paying-off and water bath device for steel wires of the present invention.
FIG. 5 is a schematic view showing the construction of the apparatus for heat-treating a water bath of FIG. 1.
In the figure: the device comprises a pay-off reel 1, a pay-off wheel 2, a pay-off wheel support 3, a centralized pay-off roller 4, a horizontal porous plate 5, a vertical porous plate 6, a centralized take-up roller 7, a take-up roller support 8, a take-up wheel 9, an I-shaped wheel 10, a heat treatment water bath device 11, a water bath 12, a water storage tank 13, a baffle 14, a screw 15, a water pump 16, a heat exchanger 17, a heat treatment box 18 and a flanging 19.
Detailed Description
Referring to fig. 1 to 5, the present invention relates to a centralized paying-off and water bath device for steel wires, which comprises a plurality of paying-off wheels 2, wherein the paying-off wheels 2 are arranged on a paying-off wheel bracket 3 and are arranged in a plurality of rows; the two sides of the paying-off wheel support 3 are provided with a plurality of paying-off discs 1, the paying-off discs 1 are arranged in order and are provided with a plurality of rows, steel wires on the paying-off discs 1 are wound on the paying-off wheels 2 in the direction perpendicular to the paying-off wheel support 3, and the steel wire transmission direction is parallel to the paying-off wheel support 3 under the action of the paying-off wheels 2.
The centralized pay-off roller 4 is arranged behind the pay-off wheel 2, the steel wires wound on the pay-off wheel 2 pass through the centralized pay-off roller 4, the centralized pay-off roller 4 is sleeved in a roller seat, supports parallel to the ground are symmetrically arranged on the rear side of the roller seat of the centralized pay-off roller 4, a horizontal porous plate 5 is erected on each support, the horizontal porous plate 5 is parallel to the ground, and the horizontal porous plate 5 is provided with a plurality of rows of round holes; the rear edge of the horizontal porous plate 5 is vertically provided with a vertical porous plate 6, and the vertical porous plate 6 is provided with a single row of round holes. The steel wire is through concentrating the upper portion of unwrapping wire roller 4, then passes its round hole from the bottom of horizontal perforated plate 5, passes vertical perforated plate 6's round hole again, and the tension of steel wire is more stable like this, and the tension between steel wire and the steel wire differs very little, helps promoting the thermal treatment effect.
The heat treatment water bath device 11 is arranged behind the centralized pay-off roller 4, and the steel wire passing through the vertical porous plate 6 enters the heat treatment water bath device 11 for heat treatment. The heat treatment water bath device 11 comprises a water bath 12, a water storage tank 13 and a heat treatment tank 18, wherein the heat treatment tank 18 is connected with the water storage tank 13, the water storage tank 13 pumps water into the water bath 12 through a water pump 16, the heat treatment tank 18 firstly carries out heat treatment on the steel wire, and then the water bath 12 carries out water bath treatment on the steel wire.
The water storage tank 13 is arranged behind the heat treatment tank 18, and a water pump 16 is connected to the side surface of the water storage tank 13. The water bath 12 is installed in the water storage tank 13, the left and right side walls of the water bath 12 are respectively provided with a flange 19, the flanges 19 are installed on the upper ends of the left and right side walls of the water storage tank 13 and can move back and forth to change the position of the water bath 12, so that the distance from the steel wire to the water bath 12 can be changed. A heat exchanger 17 is connected to the side of the water bath 12, and the heat exchanger 17 adjusts the temperature of water in the water bath 12.
A baffle plate 14 is arranged in the water bath 12, the height of the baffle plate 14 is the same as that of the water bath 12, and the length direction of the baffle plate 14 is vertical to the direction of the steel wire passing through; the two ends of the baffle 14 are symmetrically provided with screws 15, and the length direction of the screws 15 is vertical to that of the baffle 14; one end of a screw rod 15 penetrates through the baffle plate 14 and abuts against the inner wall of the water bath 1, the other end of the screw rod 15 penetrates through the rear side wall of the water bath 12, a handle of the screw rod 15 is located on the rear side of the water bath 12, the baffle plate 14 moves back and forth in the water bath 12 through adjusting the screw rod 15, and the distance between the baffle plate 14 and the rear side wall of the water bath 12 is the water bath distance of the steel wire, so that the water bath distance of the steel wire in the water bath 12 can be adjusted, and the water bath distance can be adjusted according to steel. A plurality of round holes are formed in the front side wall and the rear side wall of the water bath 12 and used for connecting steel wires in a penetrating mode.
The concentrated wire collecting roller 7 is arranged behind the heat treatment water bath device 11, and the concentrated wire collecting roller 7 is erected above the wire collecting roller bracket 8.
The take-up pulley 9 is arranged behind the concentrated take-up roller 7, the steel wire after heat treatment is transmitted to the take-up pulley 9 after the tension of the steel wire is stabilized by the concentrated take-up roller 7, a spool 10 is arranged below the take-up pulley 9, and the steel wire on the take-up pulley 9 is wound on the spool 10 to be wound into a coil.
Claims (6)
1. Concentrated unwrapping wire and water bath device of steel wire, its characterized in that: the wire winding machine comprises a wheel support (3), a heat treatment water bath device (11), a centralized wire winding roller (7) and wire winding wheels (9), wherein a plurality of wire winding wheels (2) are erected on the wire winding wheel support (3) and are arranged in a plurality of rows; a plurality of pay-off reels (1) are arranged on two sides of the pay-off wheel bracket (3), a plurality of rows of pay-off reels (1) are arranged in order, and steel wires on the pay-off reels (1) are wound on the pay-off wheels (2);
the centralized pay-off roller (4) is arranged behind the pay-off wheel (2), the steel wires wound on the pay-off wheel (2) pass through the centralized pay-off roller (4), supports parallel to the ground are symmetrically arranged on the rear sides of roller seats of the centralized pay-off roller (4), a horizontal porous plate (5) is erected on each support, the horizontal porous plate (5) is parallel to the ground, and a vertical porous plate (6) is vertically arranged at the rear edge of the horizontal porous plate (5);
the heat treatment water bath device (11) is arranged behind the centralized pay-off roller (4), and the heat treatment water bath device (11) comprises a water bath (12), a water storage tank (13) and a heat treatment box (18); the water storage tank (13) is arranged behind the heat treatment box (18), the side surface of the water storage tank (13) is connected with a water pump (16), and the water bath (12) is erected in the water storage tank (13); the left side wall and the right side wall of the water bath (12) are respectively provided with a flanging (19), and the flanging (19) is erected at the upper ends of the left side wall and the right side wall of the water storage tank (13) and moves back and forth so as to change the position of the water bath (12) and change the distance from the steel wire to the water bath (12); the side surface of the water bath (12) is connected with a heat exchanger (17), and the heat exchanger (17) is connected with a pipeline where the water pump (16) is located;
a baffle (14) is arranged in the water bath (12), and the length direction of the baffle (14) is vertical to the direction of the steel wire; two ends of the baffle (14) are symmetrically provided with screws (15), one end of each screw (15) penetrates through the baffle (14) and abuts against the inner wall of the water bath (12), the other end of each screw (15) penetrates through the rear side wall of the water bath (12), a handle of each screw is positioned on the rear side of the water bath (12), and the baffles (14) can move back and forth in the water bath (12) by adjusting the screws (15); a plurality of round holes are formed in the front side wall and the rear side wall of the water bath (12);
the centralized wire collecting roller (7) is arranged behind the heat treatment water bath device (11), the wire collecting wheel (9) is arranged behind the centralized wire collecting roller (7), and the spool (10) is arranged below the wire collecting wheel (9);
the paying-off reel (1) releases a steel wire in a direction perpendicular to the paying-off wheel bracket (3), the released steel wire is wound on the paying-off wheel (2), and the steel wire transmission direction is parallel to the paying-off wheel bracket (3) under the action of the paying-off wheel (2); then the steel wire passes through the upper part of the centralized pay-off roller (4), then passes through the round hole of the horizontal porous plate (5) from the bottom and then passes through the round hole of the vertical porous plate (6); the steel wire with the stable tension enters a heat treatment water bath device (11) for heat treatment; the tension of the steel wire after the heat treatment is stabilized through a concentrated wire collecting roller (7), then the steel wire is transmitted to a wire collecting wheel (9), and finally the steel wire is wound on a spool (10) to be wound into a coil material.
2. The concentrated wire and water bath apparatus for steel wire according to claim 1, wherein: the concentrated paying-off roller (4) is sleeved in the roller seat.
3. The concentrated wire and water bath apparatus for steel wire according to claim 1, wherein: the concentrated wire collecting roller (7) is erected above the wire collecting roller bracket (8).
4. The concentrated wire and water bath apparatus for steel wire according to claim 1, wherein: the horizontal porous plate (5) is provided with a plurality of rows of round holes, and the vertical porous plate (6) is provided with a single row of round holes.
5. The concentrated wire and water bath apparatus for steel wire according to claim 1, wherein: the height of the baffle (14) is the same as the height of the water bath (12).
6. The concentrated wire and water bath apparatus for steel wire according to claim 1, wherein: the length direction of the screw (15) is vertical to the length direction of the baffle (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920728873.2U CN211199326U (en) | 2019-05-20 | 2019-05-20 | Centralized paying-off and water bath device for steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920728873.2U CN211199326U (en) | 2019-05-20 | 2019-05-20 | Centralized paying-off and water bath device for steel wire |
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| Publication Number | Publication Date |
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| CN211199326U true CN211199326U (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920728873.2U Active CN211199326U (en) | 2019-05-20 | 2019-05-20 | Centralized paying-off and water bath device for steel wire |
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| CN (1) | CN211199326U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112210739A (en) * | 2020-09-02 | 2021-01-12 | 江阴华江导索有限公司 | Steel wire hot tinning equipment and process thereof |
-
2019
- 2019-05-20 CN CN201920728873.2U patent/CN211199326U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112210739A (en) * | 2020-09-02 | 2021-01-12 | 江阴华江导索有限公司 | Steel wire hot tinning equipment and process thereof |
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